Nuclear offering ProSIM
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Transcript of Nuclear offering ProSIM
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
ProSIM Strengths that Global Nuclear Companies can use
ProSIM
DAE/EPC contacts
In-house Best
Practices
Process Management
& QA
Skilled People
Technology
Knowledge of Codes / standards
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
ProSIM offerings
•Seismic qualification, evaluation & re-evaluation
•Design engineering, calculations & documentation (2D / 3D CAD models, manufacturing
drawings), validation and optimization by simulation
•Remaining life assessment and extension (RLA/ RLE) and Failure Analysis
•Multi-physics simulations (structural, vibration, nonlinear, dynamic, CFD, thermal, electro-
magnetic, durability)
•Materials and Damage (fatigue, fracture, creep)
•Failure anlayisis
MECHANICAL
CIVIL
ELECTRICAL
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
Ability to interact with approving agencies/ regulatory bodies / certifying agencies
/operators to provide hassle free experience to our customers
Rich history of successfully delivered projects to NPCIL, BARC, IGCAR
Multidisciplinary teams with highly qualified engineers with PhD / M Tech / MS level with
diversified competencies in design concepts, material knowledge, manufacturing and
FEA techniques – to manage complex projects
Top 5 people bring 125+ years of experience
Continuous improvement on documentation, processes, codes and standards
In house developed Standard Operating Procedures (SOPs) and check sheets
Macros/scripts/sub-routines for evaluation developed to minimize human effort and errors
Well established project management procedures & quality practices
Robust data / information security measures
ProSIM Advantage
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
Whom can we serve?
• Companies working for Nuclear Power
• EPC contractors / sub-vendors
• Engineering / technology providers
• Nuclear power plant operators
• Design consultants
• System providers / integrators (Pressure vessel, piping, valves, heat
exchangers, pumps, motors, gear box etc) to nuclear
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
SOME OF THE COMPLETED PROJECTS
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
Pressure Vessels (details)
•Dynamic analysis carried out for sloshing effects
•Housner model is used to adequately represent the
sloshing behavior
•Shell qualified as per ASME Sec III, ND
•Supports qualified as per ASME Sec III, NF
•Embedded plate size checks
•Weld adequacy checks
•impulsive mass, mi
•convective mass, mc
•mass of water, mw
•height of mi from bottom, hi
•height of mc from bottom, hc
•maximum height of fluid, h
•spring stiffness, Kc Sloshing effect modeling
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
•85 ton equipment (cannot be shake table tested)
•Integrated system evaluated (frame, engine & alternator)
•Bolts, welds and all structural elements qualified
•Completed our activity in 8 months
4.2 MW Diesel Generator
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
•Designed the tower & exhaust chimney.
•Design included
•Columns, stacks, structure foundation bolts.
•Structure base plate and gussets.
•Pull out shear failure
•Concrete strength adequacy checks.
Lattice tower supported chimney
3 exhaust pipes entering the tower Silencer arrangement on the roofComplete lattice tower
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
Nuclear fuel recycling process unit :
Piping, vessels, equipments & related support
Seismic Re-evaluation of Nuclear fuel
recycling process unit
• Arrived at methodologies to identify crucial
pipelines
• 100s of pipe spools qualified
• Dozens tanks (multiple types)
• Dozens of equiments
• Headers & all supports
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
Design of structure for Testing Facility
Complete design of Structure (concrete
& steel superstructure)
• Seismic analysis of structure as per IS
1893.
• Piping, tanks and all equipment loads
considered
• Time History analysis of Steel structure
including the component loads to
generate FRS for each floor in all three
directions.
Overall size of structure :
(W x D x H)
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
Dynamic simulation of Robotic Inspection Vehicle
Descent between walls
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
Leak Before Break (LBB) studies
mm
mm
mm
Length wise
Thickness wise
140mm
1 mm circular crack considered initially grows to
140mm, after which leak starts and crack will be
through.
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
Structures, Systems and Components - Active & Passive Equipment of all seismic
class (seismic classes 1, 2, 3, NINS)
Creep, fatigue and high temperature Creep-fatigue interaction studies
Crack initiation and propagation studies
Standard & Special equipments (assembled & fabricated)
Piping & supports
Pressure vessels, heat exchangers
Codes: ASME B&PV/QME, RCC-MR, IS, API
Mechanical Engineering
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
PPP – primary piping package
Nuclear Ventilation
BOTIP – Balance of Turbine Island Package
Plant water system
Common Services
Pumps
Upgrading Waste management
…….and more
Mechanical Engineering (systems)
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
RCC & steel structures
RCC slabs/raft foundation, thick & thin walls
Soil Structure interaction
Retrofitting of structures
Codes: ASCE 4-98, ACI 349, IS 1893 all parts. IS 456, IS 875, IS 13920 and all
relevant Indian & international codes of practice.
Civil Engineering
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
DG sets with alternators
Transformers
Switches & Motors
Control Panels
Cable tray supports
All switchyard equipments
Codes: IEEE, NEMA, IS, BIS, IEC, JIS, BS.
Electrical Engineering
Simulated. Designed. Delivered.www.pro-sim.com ProSIM Nuclear Seismic Offering
SIMULATED DESIGNED DELIVERED
Contact:
Dr S Shamasundar
Managing Director, ProSIM R&D Pvt Ltd, Bangalore
[email protected] Tel: +91 80 2332 3020