neraca massa dan energi Vertical roller milln.xlsx
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Transcript of neraca massa dan energi Vertical roller milln.xlsx
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DATA PENGAMATAN
Data aktual pengamatan yang dilakukan pada hari Kamis tanggal 29 januari 201!erdasarkan pada tekanan Tekanan Atm"s#er $
Temperatur %ingkungan $Kelem&a&an udara $
1 Kiln 'eed $ 2(0)000 kg*jam+tring A $ 1,-)200 kg*jam .-2/+tring ! $ 12)00kg*jam ./
K"mp"nen K"mp"sisi./+i2 1,3,9Al2, ,310
'e2, 139,4a ,3-Mg 03-%5 ,3062 0371
2 4linker ut $ 1-)2-13,97 kg*jam'akt"r 4linker 13790
K"mp"nen K"mp"sisi./+i2 22312
Al2, -301'e2, 234a ((370Mg 03(7
, !ahan !akar .4"al N68 $6eat "# 4"nsumpti"n $T"tal 6eat "# 4"nsumpti"n $'ine 4"al $Ke Kiln $
Ke Kalsiner $K"mp"nen K"mp"sisi ./4 -3(6 32- 273(2 N 0379+ ,32
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62 1030(Ash 1,3-0
Persen Ash a: 4"al $a: 4"al $K"mp"sisi Ash 'ine 4"al a: 4"al+i2 23(- 3-Al2, 123-7 2,32'e2, 329 -374a 232, -30Mg 037 0392
- !ahan !aku!atu Kapur ,-9 t"n*jam
Tanah liat ,(3 t"n*jamPasir !esi -3 t"n*jamPasir +ilika 0 t"n*jamT"tal 0132 t"n*jamK"mp"sisi !atu Kapur Tanah %iat+i2 7312 -3,7Al2, 13-7 173,'e2, 037 73-4a 319 1397Mg 03(2 0397
62 300 2932-
( 4""ler 'an .12 !uah'an Tekanan .m&ar 8"lume.m,*jam'an K21 9 19)000'an K20 (, ,2)000'an K12 -0 ,-)000'an K1, 17 2-)2(1'an K1- 1 -,)000
'an K1( - 9)-00'an K1 10 )700'an K17 9)-00'an K1 1 ,1)000'an K11 19 ,-)000'an K10 -0 ,0)000'an K22 - ,1)000
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7 Primary Air 'anKapasitas 2)97 m,*jamTekanan 130-- atm+uhu ,0 "4!ukaan 9 /
4"al 4"n;eying Air 8"lume -)-( m,*jamTekanan 130- atm+uhu ,0, K
9 +ta<k 'an
8"lume 7()0003000 m,Tekanan 130-2 atm+uhu 1, "4
10 =dara E><essKiln %ine 203000 /4alsiner 203000 /
11a: Material GrindingTemperatur 5nput Gas Panas ,0
Temperatur 5nput !ahan Mentah ,2Temperatur utput (7
12 a: MillM"t"r P":er ,)100E#isiensi M"t"r -
Kandungan 62 pada a: Meal utput $
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7(0mm6g,0"4
723-/
-)100 k<al*kg &atu&ara10 k<al*kg <linker
117)(-,)(,132- k<al*jam19)7003000 kg*jam7)03000 kg*jam .0/
11)203000kg*jam .(0/
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3000/,0)900 kg*h
/////
,-9)000kg*jam
,()00kg*jam-)00 kg*jam0kg*jam
01)200kg*jamPasir !esi Pasir +ilika
(31- 03001-31( 0300,(30( 0300
13(1 0300130- 0300
13-0 0300
+uhu."K,0,,0,,0,,0,,0,
,0,,0,,0,,0,,0,,0,,0,
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-(K
"4
"4"4
03009
k?h/
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PE65T=NGAN NEA4A MA++A
A3 Menghitung @umlah dan K"mp"sisi Gas Panas1 4linker dari ash !atu&ara
Ash 4linker .Ash '4 $ /Ash > T"tal 'ine 4"$ 1,3-0$ 2)(-93-0
Ash a: 4"al $ /Ash > a: 4"al$ 300$ 2)72300
.+um&er B Manis" !udia:an)2001
2 4linker dari Kiln 'eed
K' Klinker $ 4linker ut C Ash 4"al$ 1-)2-130$ 12)-91390
.+um&er B Manis" !udia:an)2001
K"mp"nen K"mp"sisi 4linker !erat .kgA ! 4
+i2 22312 ,2)1293(1Al2, -301 7)277309'e2, 23 )1,32
4a ((370 9()23(Mg 03(7 97,31
4 $ !*100 > 4linker utE $ D*100 > Ash 4linker ' $ 4 C E
, Kiln 'eed TersaringK' Tersaring $ K' Klinker*1C./%5*100 .,$ 12)-91390
$ 21)(9932, kg+tring A $ 11,)72,3(0 kg .-2/+tring ! $ 10)97-3(, kg ./
.sum&er B Prihadi +ety") 2001
.1C ,)*100
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T"tal DustT"tal Dust $ .K' C K' Tersaring.1C62$ . 2(0)000300$ 1)0073- kg
- Dust ke 4"al MillDust ke 4"al Mill $ Ash 'ine 4"al C Ash a: 4"al Dust $ ./Ash > 'ine 4"alC./Ash> a: 4"al. 1,3-0 / >$ 2)(-93-0 C
Dust $
0392 Dust $ 173-0
Dust $ 20,30
.+um&er B Manis" !udia:an)2001
( Dust ke a: MillDust ke a: Mill $ T"tal Dust C Dust ke 4"al Mill$ 1)0073- C$ 0)0,37, kg
7 K"mp"sisi Dust T"talKiln 'eed $ 2(0)000300K' Klinker $ 12)-91390
K"mp"nen /Kiln 'eed !erat .kgA ! 4
+i2 1,3,9 ,)1300Al2, ,310 )0(0300'e2, 139, -)013004a ,3- 112)970300Mg 03- 1)-0300
4 $ !*100 > Kiln 'eed' $ 4 C D
K"mp"sisi Dust ke 4"al Mill
Ash 'ine 4"al 2)(-93-0
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Ash a: 4"al 2)72300K"mp"nen /'ine 4"al !erat .kg
A ! 4+i2 23(- 7(139-
Al2, 123-7 ,,3,0'e2, 329 113094a 232, 7-037Mg 037 2037
4 $ !*100 > Ash 'ine 4"alE $ D*100 > Ash a: 4"al' $ 4 C E
9 K"mp"sisi Dust ke a: Mill
K"mp"nen Dust T"tal Dust 4"al MillA ! 4
+i2 ,)(3, 1)9(23Al2, 1)117320 90937'e2, 93- 2--3994a 1(),310 32(Mg ---3-( ,39
T"tal 22)90(30- )0-(3,(
10 Menghitung Gas 6asil Pem&akaran #ine 4"ala3 Kiln %ine
'ine 4"al $ Kiln %ine $
K"mp"nen K"mp"sisi./ A B
4 -3(6 32- 273(2
N 0379+ ,3262 1030(Ash 1,3-0
4 $ ! F Kiln %ineE $ 4 * D
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eaksi Pem&akaran4 .s 2 .g
+.s 2.g
26.s 1*2 2.g
T"tal 2 pem&akaran dari <"al2 Te"ritis
=dara te"ritis 7-329,*0321 N2 suplay 1)-,302 e><essstring A $ 3,9string ! $ -3(1=dara e><ess $ 20300/=dara e><ess $ =dara suplayC=dara te
=dara0320$
100300
=dara supplay $ 2),,392=dara e><ess $ 2),,392
$ ,903(-Dimana B 2 $
N2 $.+um&er B 6immel&lau) 199(
Gas 6asil Pem&akaran 4"al42 $42 yang dihasilkan
$ ,-307
+2 $ +2 yang dihasilkan$ 931
62 $ 62 4"al 62 yang dihasilkan$ 30
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$ 21139$ ,)0(3,
2 $ 2 E><ess$ 230
N2 $ N2 4"al N2 =dara supplay N 4"al $ (232- N2 4"al $ 13,0 N2 $ ,7)0(-31
&3 4alsiner %ine 11)20300'ine 4"al $
Kalsiner %ine $K"mp"nen K"mp"sisi./ A B
4 -3(6 32- 273(2 N 0379+ ,3262 1030(Ash 1,3-0
4 $ ! F Kalsiner %ineE $ 4 * D
eaksi Pem&akaran4 .s 2 .g
+.s 2.g
26.s 1*2 2.g
T"tal 2 pem&akaran dari <"al2 Te"ritis=dara te"ritis
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N2 suplay 2),13(,2 e><ess
=dara e><ess $ 20300/=dara e><ess $ =dara suplayC=dara te
=dara0320$
=dara supplay $ ,)-1-39=dara e><ess $ ,)-1-39
$ --39Dimana B 2 $
N2 $.+um&er B 6immel&lau) 199(
Gas 6asil Pem&akaran 4"al42 $42 yang dihasilkan
$ -773(0
+2 $ +2 yang dihasilkan$ 1311
62 $ 62 4"al 62 yang dihasilkan$ 1311$ 2(-329$ )77-31,
2 $ 2 E><ess$ 12,30(
N2 $ N2 4"al N2 =dara supplay N 4"al $ ,)2(3(
N2 4"al $ (301 N2 $ -7)1,3,(
11 T"tal Gas 6asil Pem&akaran 4"al
K"mp"nenKil
@umlah M"l .km"l42 ,-307
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+2 93162 211392 230 N2 1),2,37-
12 eaksi Kalsinasi .Kiln 'eed 4linker4linker ut $ 1-)2-130Kiln %ine $ -)1003-(Kalsiner Line = 7)1-03K"mp"nen / massa
A !4a ((370Mg 03(7
4 $ !*100 F 4linker "utD $ 03 4E $ 03( 4
K"mp"nen Kiln %ine .kgA !
4a ,)7-,307Mg ,9327
E $ ! F D' $ 4 F D
eaksi Kalsinasi4a4,.sMg4,.s
4a $ 9()23(
Mg $ 97,31
a Kiln %ine .+tring A4a $ (92302
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Mg $ 13(0T"tal 42 yang dihasilkan $H 2-/ 4alsinasi terjadi di sikl"n 1 sampai ,42 yang dihasilkan $
H (0/ 4alsinasi terjadi di kalsiner 42 yang dihasilkan $
H 1-/ 4alsinasi terjadi di Kiln42 yang dihasilkan $
42 yang ke luar dari string A $42 yang ke luar dari string ! $
& 4alsiner %ine .+tring !
4a $ 1)0,30,Mg $ 13(0T"tal 42 yang dihasilkan $H -/ 4alsinasi terjadi di sikl"n 1 sampai ,42 yang dihasilkan $
H 1-/ 4alsinasi terjadi di Kiln42 yang dihasilkan $
42 yang ke luar dari string A $42 yang ke luar dari string ! $
H T"tal 42 hasil kalsinasi yang ke luar dari +tring A $H T"tal 42 hasil kalsinasi yang ke luar dari +tring ! $
1, 8ap"ur 62 dari Kiln 'eed+tring A $ /62 > Kiln 'eed ke string A .7$ 0)-2/ > Kiln 'eed ke string A
$ 70,30 kg
+tring ! $ /62 > Kiln 'eed ke string ! .$ 0)/ > Kiln 'eed ke string !$ -9930 kg
.+um&er B Manis" !udia:an) 2001
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1 E>haust Gas yang ke luar dari +tring !2 $ 2 6asil Pem&akaran 4"al$ ,)9,7379 kg N2 $ N2 6asil Pem&akaran 4"al$ -7)1,3,( kg42 $ 4"2 6asil Pem&akaran 4"al 42 6asil Kalsinasi$ ,),739 kg+2 $ +2 6asil Pem&akaran 4"al$ 90,30- kg62 $ 62 6asil Pem&akaran 4"al 8ap"ur 62$ -),7317 kgT"tal $ 1-0),-37 kg
1- Menghitung =dara Pendingin Grate 4""ler .12 'an'an P a&s.atm 8.m,*jam'an K21 13092 19)000'an K20 130(22 ,2)000'an K12 1309, ,-)000'an K1, 1301( 2-)2(1'an K1- 13017( -,)000'an K1( 1300-1 9)-00'an K1 13009 )700'an K17 1300,( 9)-00
'an K1 13017 ,1)000'an K11 1301 ,-)000'an K10 1309, ,0)000'an K22 130-,, ,1)000T"tal =dara Masuk Grate 4""lerPa&s .atm $ P .m&ar > 030009(92,,1T"tal =dara Masuk Grate 4""ler $
1( Menghitung =dara Primer a Primary Air 'an
Kapasitas 2)97300Tekanan 130(+uhu ,0300!ukaan 93008"lume $ 2397 m, > 0)9 $
n $ P8*T $ 11-3--
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&3 4"al 4"n;eying Air 8"lume -)-(300Tekanan 130-+uhu ,0,300n $ P8*T $ 2293,1
T"tal =dara Primer ke Kiln $ Primary Air 'an 4"a$ ,37
17 Menghitung =dara +ekunder+e<"ndary Air $ =dara supplay ke kiln C udara Primer $ 1)99930( km"l
1 Menghitung =dara Tersier Tersier air $ =dara +upply ke 4alsiner C4"al 4"n;eying Air $ ,)2(3-7 km"l
19 Menghitung =dara yang di&uang ke sta<k +ta<k 'an8"lume 7()000300 m,Tekanan 130- atm+uhu 1,300 "4n $ P8*T $ 2)1,(37, km"l
20 Gas Panas dari Grate 4""ler yang dialirkan ke a: Mill$ T"tal =dara 4""ler C +e<"ndary Air C Tersier Air C =dar$ -)(137 km"l $
Dimana 2 $ 1)2,0399 N2 $ )(,03
21 T"tal Gas Panas yang masuk ke a: Mill$ E>haust Gas dari +tring ! Gas Panas dari 4""ler $ ,,)1-37 kg
Gas Panas Masuk a: MillH 2 $ 2 E>haust 4alsiner 2 gas Panas dari Grate 4""ler $H N2 $ N2 E>haust 4alsiner N2 gas Panas dari Grate 4""ler $H 42 $ 42 E>haust 4alsiner $H +2 $ +2 E>haust 4alsiner $H 62 $ 62 E>haust 4alsiner $
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! 5NP=T A? M5%%
!atu Kapur ,-9300 t"n*jamTanah liat ,(30 t"n*jamPasir !esi -30 t"n*jamPasir +ilika 0300 t"n*jamK"mp"sisi !atu Kapur Tanah %iat+i2 7312 -3,7Al2, 13-7 173,'e2, 037 73-4a 319 1397Mg 03(2 0397
62 300 2932-
T"tal 'resh 'eed Massa .kg*jam62
%ime st"ne .%+ ,-9)000300 3004lay .4% ,()00300 2932-5r"n +and .5+ -)00300 13-0+ili<a +and .++ 0300 37-T"tal 01)200300
1 !atu Kapur *%ime +t"ne .%+ ,-9)000+i2 $ 7312 / >Al2, $ 13-7 / >'e2, $ 037 / >4a $ 319 / >Mg $ 03(2 / >62 $ 300 / >
2 Tanah %iat *4lay .4% ,()00300+i2 $ -3,7 / >
Al2, $ 173, / >'e2, $ 73- / >4a $ 1397 / >Mg $ 0397 / >62 $ 2932- / >
, Pasir !esi * 5r"n +and .5+ -)00300
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+i2 $ (31- / >Al2, $ 1-31( / >'e2, $ ,(30( / >4a $ 13(1 / >Mg $ 130- / >62 $ 13-0 / >
Pasir +ilika * +ilika +and .++ 0300+i2 $ 0300 / >Al2, $ 0300 / >'e2, $ 0300 / >4a $ 0300 / >Mg $ 0300 / >62 $ 0300 / >
K"mp"sisi 'eed Mill
'eed Mill+i2 Al2,
%ime st"ne .%+ 2-)-(030 -)(,(3,04lay .4% 21)2(3( (),2(3,25r"n +and .5+ ,)720370 7932+ili<a +and .++ 0300 0300T"tal -0)-231 12)1390
- Dust 1)93(9 kg+i2 $ 1),39 kgAl2, $ 20732 kg'e2, $ (9237 kg4a $ 1-)9-,3, kgMg $ -12307 kg
( Gas Panas ,,)1-37 kg2 ,),293- kg
N2 20-),7139 kg42 ,),739 kg+2 90,30- kg62 -),7317 kg
4 Menghitung 62 yang diuapkan
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'eed Mill !erat Kering.kg%ime st"ne .%+ 209)013(04lay .4% ,1),73725r"n +and .5+ ()-37+ili<a +and .++ 0300Dust 1)93(9T"tal 2(()1(37-
a: Meal utput .dry $ Dust !atu kapur .dry Tanah %iat .dry Pasir !esi .dr$ 2(()1(37- kg
62 a: Meal 5nput $ 0)20300 kgKandungan 62 pada a: Meal utput $ 0390
0301 3$ 62 pada a: Meal
2(()1(37- 3 62 pada a: Me
62 a: Meal $ 2)1732 kg62 yang diuapkan $ 62 a: Meal 5nput C 62 a: Meal utput$ ,7)79037( kg
Persen Pengeringan 3$ 62 yang diuapkan > 100/ 62 a: Meal 5nput
$ 9,399 /
D =TP=T A? MEA%1 a: Meal
a: Meal utput $ a: Meal utput Dry 62 a: Meal utput$ 2()-1399 kg
+i2 $ -2)0113(7 kgAl2, $ 1,)093,2 kg'e2, $ )1-3-1 kg4a $ 19)7((3,9 kgMg $ ,)13(- kg
62 $ 2)1732 kg
2 Gas Panas2 ,),293- kg N2 20-),7139 kg42 ,),739 kg+2 90,30- kg
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62 ,)1(39, kgT"tal ,7()20(3-- kg
5NP=THa: Mi>+i2 $ -0)-231 kgAl2, $ 12)1390 kg'e2, $ 7)923( kg4a $ 17,)123-( kgMg $ 2)(,937 kg62 $ 0)20300 kgT"tal 287,523.06 kgH Gas Panas2 ,),293- kg
N2 20-),7139 kg42 ,),739 kg+2 90,30- kg62 -),7317 kgT"tal 338,415.78 kg
H Dust dari Kiln+i2 $ 1),39 kgAl2, $ 20732 kg'e2, $ (9237 kg
4a $ 1-)9-,3, kgMg $ -12307 kgT"tal 18,849.69 kg
Total 644,788.53 kg
A. menghitung besar energi untuk grinding material
theory bond's
E (1/(= )+1/( ) √ √ )
=1,46∗
=/
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dengan,
P= gross power required (hp)
T=kapasitas umpan ( ton/menit) =
!= diameter rata" umpan (!t) =
p= diameter rata" produk (!t)
#i = inde$ ker%a
#i limestone = &.&
#i lay = *.&
#i bi%ih besi = &+.
-".*"!ahan !aku!atu Kapur 29, t"n*jamTanah liat 237 t"n*jamPasir !esi 3,2 t"n*jamPasir +ilika 0 t"n*jamT"tal ,30( t"n*jam
&. # untuk batu kapur
P*T$ 2)(-,37
P$ 23(-,)7 I T
P $ 1-)21-3 hp
E $ P*T
2)(-,37 hp3min*t"n
". # untuk tanah liat
= , −
=1,46/ ×10,18(1/√0,00002952−1/√0,0328)
=1,46/ ×7,1(1/√0,00002952−1/√0,0328) /
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P*T$ 1)-03(-
P$ 13-0)(- I T
P $ 10)(1232( hp
E $ P*T1)-03(- hp3min*t"n
-. # untuk bi%ih besi
P*T$ )023-2
P$ 302)-2 I T
P $ 2,)077392 hp
E $ P*T)023-2 hp3min*t"n
! menghitung &esar energi yang digunakan untuk grinding ra: meal .<ampuran
!ahan !aku!atu Kapur 29, t"n*jamTanah liat 237 t"n*jamPasir !esi 3,2 t"n*jamPasir +ilika 0 t"n*jamT"tal ,30( t"n*jam
13 &atu kapur
E $
E $ 2)2-93( hp3min*t"n
23 tanah liat
=1,46/ ×15,44(1/√0,00002952−1/√0,0328)
85,16/100×
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E $
E $ 22939 hp3min*t"n
,3 &ijih &esiE $
E $ 973,2 hp3min*t"n
Era: mill $ E &atu kapur E tanah liat E &ijih &esi 232-9)( 229)9 97),2
2)-(390 hp3min*t"n
43 energi <"nsumpti"n mill "nly
E alat $ 19 k?3h*t"n
E $ 19300 k?3h*t"n
D3 menghitung e#ekti;itas alat siJe redu<ti"n
e#ekti;itas alat + $ E te"riEaktual alat
$ 1)-273(02)-(390
$ 03-90-
-930-
, ×ℎ
2,42/100×ℎ
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al .1/ > 19)700300 kgkg
/ > ,0)900300 kgkg
.2kg C 2)(-93-0 kgkg
K"mp"sisi Ash !erat .kg !erat K' Klinker.kgD E '
23(- 7(139- ,1),(73((123-7 ,,3,0 ()9230329 11309 )0(931-
232, 7-037 9()1,1390037 2037 9-23
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C 21)(9932, . 1 C 030071
33.
19)700300 kg C . 300 / > .2)72300 030 Dus
kg
kg
20,30kg
kg*hkg*h
!erat K' Klinker K"mp"sisi Dust t"talD '
,1),(73(( ,)(3,()9230 1)117320)0(931- 93-9()1,1390 1(),310
9-23 ---3-(
kg
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kg/a: 4"al !erat .kg K"mp"sisi Dust Ke 4MD E '
3- 1)200390 1)9(232,32 -7-3 90937
-37 1139 2--399-30 1,,39 32(0392 2237 ,39
Dust a: MillD
1),3920732(9237
1-)9-,3,-12307
1)93(9
19)700300 kg*jam7)0300 kg*jam .0/
Kiln %ine .kg !M @umlah m"l .km"lC D E
)(203, 12300 ,-307,,390 1300 ,,390
2)17(3( 1(300 1,(30,
(232- 1300 3-,01302 ,2300 93179237, 1300 30
1)0(,30
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42.g 2.g di&utuhkan ,-30742 dihasilkan ,-307
+2.g 2.g di&utuhkan 931+2 dihasilkan 931
62.g 2.g di&utuhkan ,37,62 dihasilkan 1(73-
7320 km"l1,(30, km"l 2 dari <"al (30110319 .2 Pem&akaranC2 <"al
1)9-,327 -()(3- kgkm"l ,7)0,301 kg-)-2300
/.analyJer ritis
> 100/3.(
Te"ritis=dara supplay C 1)9-,327
1)9-,327
km"lC 1)9-,327 km"lkm"l
230 km"l,03(2 km"l
km"l $ 1()9,30- kg
km"l $ (0230, kg
km"l 1(73- km"l
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km"lkg
km"l 2)(2-320 kg
kg 23-9 km"lkm"l ,131, kgkg
kg19)700300 kg*jam
11)20300kg*jam .(0/Kiln %ine .kg !M @umlah m"l .km"lC D E
()9,132- 12300 -773(0-023,- 1300 -023,-
,)2(3( 1(300 20309,3, 1300 (3(7
-13-2 ,2300 13111)19309 1300 ((30(1)-9-370
42.g 2.g di&utuhkan -773(042 dihasilkan -773(0
+2.g 2.g di&utuhkan 1311+2 dihasilkan 1311
62.g 2.g di&utuhkan 12-3-962 dihasilkan 2-131
7173,0 km"l2030 km"l 2 dari <"al 102302(1-32 km"l .2 Pem&akaranC2 <"al
2)929391 )9(7327 kg
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km"l --)--1302 kg-)-2300
/.analyJer ritis > 100/ 3.(
Te"ritis=dara supplay C 2)929391
2)929391
km"lC 2)929391 km"lkm"l
12,30( km"l
(239, km"l
km"l $ 2-)13- kg
km"l $ 90,30- kg
km"l 2-131 km"lkm"lkg
km"l ,)9,7379 kg
kg 1,(30, km"l
km"l 1)(,23, kgkg
%ine Kalsiner %ine!erat .kg @umlah M"l .km"l !erat .kg
1()9,30- -773(0 2-)13-
7/18/2019 neraca massa dan energi Vertical roller milln.xlsx
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(0230, 1311 90,30-,)0(3, 2(-329 )77-31,2)(2-320 12,30( ,)9,7379
,7)0(-31 2)0232( -7)1,3,(,)0223,2
kg*hkg*hkg*h
Massa .kg*jam Kiln %ine .kg Kalsiner %ine .kg4 D E
9()23( ,)7-,307 -)1293(197,31 ,9327 -,391
Kalsiner %ine .kg !M Kiln %ine .km"l Kalsiner %ine .km4 D E '
-)1293(1 -(300 (92302 1)0,30,-,391 0300 937, 13(0
4a.s 42.gMg.s 42.s
kg) +tring A $ ,)7-,307 kg $ (92302
+tring ! $ -)1293(1 kg $ 1)0,30,
kg) +tring A $ ,9327 kg $ 937,+tring ! $ -,391 kg $ 13(0
km"l) 42 yang dihasilkan $ (92302 km"l
7/18/2019 neraca massa dan energi Vertical roller milln.xlsx
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km"l) 42 yang dihasilkan $ 13(0 km"l70(3(2 km"l
17(3(- km"l
2,397 km"l
10-399 km"l
223(- km"l2,397 km"l
km"l) 42 yang dihasilkan $ 1)0,30, km"lkm"l) 42 yang dihasilkan $ 13(0 km"l
1)0-23(, km"l
937, km"l
1-739 km"l
1-739 km"l937, km"l
03- km"l $ 19),,3791),1370 km"l $ -)022392
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+uhu."K .m,3atm*km"l3K n $ P8*T .km"l,0, 03020( ,-307,,0, 03020( 1),(730(2,0, 03020( 1)7731(,,0, 03020( 1)0,,30,,0, 03020( 2)1(931(9,0, 03020( ,30-1,0, 03020( ,-,3201,0, 03020( ,,377
,0, 03020( 1)2(3,0, 03020( 1),309-,0, 03020( 1)2((310,0, 03020( 1),1,32(7
1,)232,0
1,)232, km"l
m,*jam .Data Desainatm"4 $ ,0,300 K /
2)72,31 m,
km"l
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m,*jamatmK km"l
4"n;eying 'ankm"l
-(300K
ke +ta<k
km"l $ ,9),9137 kgkm"l $ 1)131 kgT"tal $ 17)-79392 kg
,),293- kg20-),7139 kg,),739 kg
90,30-kg-),7317kg
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T"tal ,,)1-37 kg
,-9)000300 kg*jam,()00300 kg*jam-)00300 kg*jam
0300 kg*jamPasir !esi Pasir +ilika
(31- 03001-31( 0300,(30( 0300
13(1 0300130- 0300
13-0 0300
K"mp"sisi #eed mill ./+i2 Al2, 'e2, 4a
7312 13-7 037 319-3,7 173, 73- 1397(31- 1-31( ,(30( 13(1913,, -3-7 03(9 03,
kg,-9)000 kg $ 2-)-(030 kg,-9)000 kg $ -)(,(3,0 kg,-9)000 kg $ 2)(-(3(0 kg,-9)000 kg $ 17,)002310 kg,-9)000 kg $ 2)22-30 kg,-9)000 kg $ 2)720300 kg
kg,()00 kg $ 21)2(3( kg
,()00 kg $ (),2(3,2 kg,()00 kg $ 2)73-( kg,()00 kg $ 71730 kg,()00 kg $ ,-,30 kg,()00 kg $ 10)(7300 kg
kg
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-)00 kg $ ,)720370 kg-)00 kg $ 7932 kg-)00 kg $ 2)0913 kg-)00 kg $ 9,3, kg-)00 kg $ (0390 kg-)00 kg $ 1300 kg
kg0 kg $ 0300 kg0 kg $ 0300 kg0 kg $ 0300 kg0 kg $ 0300 kg0 kg $ 0300 kg0 kg $ 0300 kg
+enya:a'e2, 4a Mg 62
2)(-(3(0 17,)002310 2)22-30 2)7203002)73-( 71730 ,-,30 10)(73002)0913 9,3, (0390 1300
0300 0300 0300 03007)923( 17,)123-( 2)(,937 0)20300
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Pasir +ilika .dry
/
l
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=TP=TH a: Meal+i2 $ -2)0113(7 kgAl2, $ 1,)093,2 kg'e2, $ )1-3-1 kg4a $ 19)7((3,9 kgMg $ ,)1-13- kg62 $ 2)1732 kgT"tal 268,581.99 kgH Gas Panas2 ,),293- kg
N2 20-),7139 kg42 ,),739 kg+2 90,30- kg62 ,)1(39, kgT"tal 376,206.55 kg
Total 644,788.53 kg
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&." ton/%am = .* ton/menit
&mm = ,&m = .-" !t
mironmeter= ,mm= ."+" !t
."-*-
.&**"
.-*--*-+
."+&+*
3,,,,, t"n*menit03712,,,, t"n*menit031,(((7 t"n*menit030000000 t"n*menit-37,,,,, t"n*menit
103,7
=22,54(1/0,181107703−1/0,005433)
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223-
3,,,,, t"n*menit -31( /03712,,,, t"n*menit 1232 /031,(((7 t"n*menit 232 /030000000 t"n*menit 0300 /-37,,,,, t"n*menit 100300 /
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2-3( hp3h*t"n 1)-273(0 hp3min*t"n
13,
hp3min*t"nhp3min*t"n
13(9,,,2(2
/
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,0)900300 Dustt
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km"lkm"l
km"lkm"l
km"lkm"l
km"l
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km"lkm"l
km"lkm"l
km"lkm"l
km"l
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"l
km"l
km"l
km"lkm"l
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kgkg
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Mg03(20397130-031-
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620 tak terikat ,7)79037(
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031110770,0300-,,
√0,0328
√0,00002952
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PE65T=NGAN NEA4A ENEG5
Data temperatur untuk perhitungan nera<a panasTemperatur e#erensiTemperatur 5nput Gas PanasTemperatur 5nput a: Mi>Temperatur utput
A3 Panas 5nput13 'eed a: Mi> .Dry Material
+enya:a Massa .kg+i2 -0)-231
Al2, 12)1390'e2, 7)923(4a 17,)123-(Mg 2)(,937T"tal 27),1-30(
+enya:a FA+i2 231-E00Al2, (3(-EC01'e2, 23772EC01
4a 7319E00Mg 1371-EC014pmi> 13072E01
A $ 13072E01! $ -311EC0,4 $ C13-2E0-T in ,0-300
T re# ,01300m$ )1,3
L1 $ m 4pdtL1 $ m A3.Tin C Tre# !*2.Tin2 C Tre#2 4*C1.TinC1
4p mi> $ A !T 4T C2 .<al*.km"l3K
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L1 $ 11)02937( $ 7(0),2397$ 7(03,2 $ 037(
23 Air .Material !"ndingT"tal Air yang terkandung dalam materialm $ 0)20300$ 2)2,,37$ 2)2,,)77737T input ,2300T re# 2300
A ,,3(
! (30EC0,4 73(0EC0(D C,3-9,EC09m $ 2)2,,)77737
L2 $ m 4pdtL2 $ m A3.Tin C Tre# !*2.Tin2 C Tre#2 4*,.Tin, CL2 $ ,00)7,),92397$ ,00)7,3,9
$ ,0037
,3 Dust dari Kiln
+enya:a Massa .kg+i2 1),39Al2, 20732'e2, (92374a 1-)9-,3,Mg -12307T"tal 1)93(9
+enya:a FA+i2 31(,EC01Al2, 13,((EC01
4p $ A !T 4T2 DT, .@*m"l"4
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'e2, ,32(2EC014a 3(((E00Mg 32,,EC01T"tal 130,7E01
A $ 130,7E01! $ -31(2EC0,4 $ C1327E0-T input (1,300T re# ,01300m$ ,237-
4p mi> $ A !T 4TC2 .<al*.km"l3K
L, $ m 4pdtL, $ m A3.Tin C Tre# !*2.Tin2 C Tre#2 4*C1.TinC1
L, $ 1)2,,)9,3-, $ -)12)-2-302$ -)123-, $ -31
3 Gas Panas dari Kiln+enya:a Massa .kg
2 ,),293- N2 20-),713942 ,),739+2 90,30-62 -),7317
T"tal ,,)1-37
+enya:a M"l.km"l2 1),-30- N2 7),,37042 1)9(3,1+2 131162 293-7T"tal 10)9737,
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+enya:a FA2 ,3(1(E00 N2 139-2E0142 (32,E00+2 -30,EC0262 931(7EC01T"tal ,30,E01
A $ ,03,! $ 130-2EC024 $ C137-9EC0(D $ C-3-79EC10
L $ m 4pdtL $ m A3.Tin C Tre# !*2.Tin2 C Tre#2 4*,.Tin, CTinput $ ,0300Tre# $ 2300m$ 10)9737,
10)97)72732
L $ 109)(2,)1,9)9,370$ 109)(2,)1,939 $ 109)(2,31
-3 Grinding 6eat
M"t"r P":er E#isiensi M"t"r
Grinding 6eat $ Mill P":er F E#isiensi M"t"r $ 2)(,-300$ 9)()000300
!3 PANA+ =TP=T
13 a: Meal .Dry Material
+enya:a Massa .kg+i2 -2)0113(7
4p mi> $ A !T 4T2 DT, .@*m"l"4
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Al2, 1,)093,2'e2, )1-3-14a 19)7((3,9Mg ,)1-13-T"tal 2(()1(37-
+enya:a FA+i2 230-E00Al2, (32(0EC01'e2, 230EC014a 73-10E00Mg 139EC01T"tal 130(9E01
A $ 130(9E01! $ -37(,EC0,4 $ C13-0(E0-T "utput ,0300T re# ,01300m$ )-1232,
L1 $ m 4pdtL1 $ m A3.Tin C Tre# !*2.Tin2 C Tre#2 4*C1.TinC1
L1 $ 1)97)-,(3- $ )179)(-,3(-$ )1793(- $ 31
23 Air .Material ?aterT"tal Air yang terkandung dalam material
m $ 2)1732$ 1,329$ 1,)290399
T "utput (7300T re# 2300A ,,3(
4p mi> $ A !T 4T C2 .<al*.km"l3K
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! (30EC0,4 73(0EC0(D C,3-9,EC09m $ 1,)290399
L2 $ m 4pdtL2 $ m A3.T"ut C Tre# !*2.T"ut2 C Tre#2 4*,.T"uL2 $ 177)0-)7993($ 177)0-30 $ 17730-
,3 Gas Panas dari Kiln
+enya:a Massa .kg2 ,),293- N2 20-),713942 ,),739+2 90,30-62 ,)1(39,
T"tal ,7()20(3--
+enya:a M"l.km"l2 1)399 N2 7)013742 2),103(-+2 2,32162 1)29030-T"tal 12)193(7
+enya:a FA2 ,3--,E00
N2 13(E0142 (32E00+2 730-EC0262 ,3-0E00T"tal ,30-E01
A $ ,03-
4p $ A !T 4T2 DT, .@*m"l"4
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! $ 131-1EC024 $ C231,EC0(D $ C3-((EC10
L, $ m 4pdtL, $ m A3.T"ut C Tre# !*2.T"ut2 C Tre#2 4*,.T"uT"utput $ (7300Tre# $ 2300m$ 12)193(7
12)19)(((39
L, $ 1)929)702)2((309$ 1)929)702327
$ 1)929370
3 E;ap"rasi62 .l
Air a: Mi> $Air a: Meal $Air yang diuapkan $ Kandungan air a: Mi> C Kandun$ ,7)79037(
$ 2)09939$ 2)099)(379
L $ 92),77)13-
-3 6eat %"ss6eat %"ss $ Panas Masuk C Panas Keluar $ 11)92,)(09392
E#isiensi Pengeringan $
$
E#isiensi Panas $
4p mi> $ A !T 4T2 DT, .@*m"l"4
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$
$
H a: Mi> .Dry MaterialAir.Material !"ndingDust dari KilnGas PanasGrinding 6eat
T"tal
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2300"4,0300"4,2300"4(7300"4
Mr M"l.km"l 'raksi m"l .F A(0309 03 0320099711 1037
102300 12-390 030,00977,9 22301-9370 (392 0301121101 2372-(300 ,)10,30 037191((22 100300 (-399 0301-77-012( 1037
)1,3 1300
F! F4137-1EC0, C3E023700EC0 C13-72E013799EC0 C37E0,
,3-91EC0, C301,E013EC0- C,3292E0,-311EC0, C13-2E0-
K
K km"l
.'3%3smidth
C Tre#C1
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<al@"ulek@M@
kgkm"lm"l44
m"l
Tre#, D*.Tin C Tre#@"ulek@
M@
Mr M"l.km"l 'raksi m"l .F A(0309 23(9 73-10EC02 1307E01
102300 230, (31(EC0, 2320E011-9370 3, 13,20EC02 2372E01-(300 239 3(((EC01 13000E010300 1230 ,39EC02 1307E01
,237- 1300
F! F4(3-2EC0 C1311E0-3-9EC0- C,32,2E0,
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23117EC0 C-3-E0,319EC0, C93,-9E03((1EC0- C3127E0,-31(2EC0, C1327E0-
K K km"l
C Tre#C1
<al@"ulek@M@
Mr M"l.km"l 'raksi m"l .F
,2300 1),-30- 132,EC012300 7),,370 (37,0EC01300 1)9(3,1 1370EC01(300 1311 1329-EC0,1300 293-7 2370EC02
10)9737, 1300
'raksi m"l .F A ! 40312 ".& 131-EC02 C(307(EC0(03(7 ". 23199EC0, -372,EC0(0317 -.&& 32,,EC02 C237EC0-0300 -.& ,390EC02 C,310EC0-030, --. (30EC0, 73(0EC0(1300
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F! F4 FD13,9EC0, C73-9EC07 13(29EC10130EC0, ,3-2EC0( C139,2EC0973,((EC0, C-302EC0( 13299EC09-30--EC0- C3019EC0 1311EC1113-EC0 230,EC07 C93EC11130-2EC02 C137-9EC0( C-3-79EC10
Tre#, D*.Tin C Tre#
km"lm"l
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k?hk@
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k@*m"l
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panas masuk
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