MT Series Sales Brochure DC EN - SV V3 Series Sales Brochure DC EN... · 2014. 6. 12. · Model...

4506 EMERALD WAY, CULVER CITY, CA 90230, USA (Tel) 1 262 617 1627; (Fax) 1 763 431 4628

Email: [email protected] or [email protected]

MT SERIES INTELLEGENT ELECTRIC ACTUATORS

MAGTECH BROCHURE: MT-CAT-05013-V1-EN

选型资 MT Series Multi-Turn Electric Actuators



Page 2

MAGTECH BROCHURE：MT-CAT-05013-V1-EN

MAGTECH manufactures and markets its uniquely designed MT series multi-turn electric actuator

to wide industrial customers and applications. Through advanced and precise mechanical/electrical

design, optimized components selection, and high standard assembly and testing, MT series electric

actuators is a true intelligent and digital electric actuators and provide precise controls execution of

modern processing controls in combustion and fluid control processes. MT series electric actuators

could be used widely in power, metallurgy, oil/gas, petrochemical, water/waste water, etc.. Together with

various MT gearbox, MT series actuators could be used for practically any torque or thrust requirements

for multi-turn valves, quarter-turn valves and air dampers, and control valves.

Modern processing control system has three key elements, including command element(DCS),

measuring element(sensors and transmitters), and execution element(actuators). Regardless how

different the processes are, it is the actuator to execute the command from the command element,

which generates the command based on the incoming parameter data from the measuring elements.

Thus it is critical to have the actuators with immediate responsiveness, high positioning accuracy and

repeatability, rich monitoring and diagnostics to external parameters and internal operation.

Besides technical considerations, social responsibilities have been taken into the decision-making

process under the increasingly higher environmental awareness from public and government from

which new legislations and laws are enforced.

In the intensified competitive market place, industries are facing challenges to be more efficient and

effective. At the same time, the overall investment and maintenance need to be controlled to a tighter

level. All of these seemingly conflicting demands in processing control require advanced equipment

such as actuators to satisfy all of these demands.

MT series electric actuators are designed systematically by considering all of these factors and

related industrial standards with a user-friendly approach. MT series electric actuators provide highest

level of satisfaction to the tightest demands from the industries.

MT series electric actuators achieve precise processing control for a wide range of multi-turn,

quarter-turn, and linear actuation needs.




Page 3


BASIC ACTUATOR STRUCTURE

TRANSMISSION PRINCIPLE




Page 4


DESIGN HIGHLIGHTS

● Advanced Electronic Design. All digitized data management through micro-processor covering displacement/torque/speed/etc. provides flexibility, feature management, and self-diagnostics.

● Non-Intrusive Local or Wireless Setup. Never require open-enclosure setup ● Speed-Variable motor Control Technology. Independently adjust torque and/or speed ● Automatic Phase Sequence & Correction. Convenient power wiring and operation ● Isolated Oil-Bath Lubrication. Higher mechanical life span and virtually no oil change ● Infrared communication or common communication protocols. Satisfy modern two-wire control. ● Flexible Setup/Operation. Local, remote, and wireless could be used for easy setup. ● Digital Contactless Hall Effect Sensor. It has high sensing accuracy, reliability, and interference

proof with maximized service life. ● Available special non-crystal painting. Suitable for marine, ship, and salty environments.

BASIC SPECIFICATIONS

● Power: 120/220/240V/1Ph, 380/460V/3Ph(±10%), 50/60Hz(±5%) Note: Other power supplies are available as optional

● Motor Control: Speed-Variable DC motor control technology ● Motor Service Mode: Open/Close S2 – 15 min; IEC 34-1/DIN EN 60034 Modulation S5 – 1200 Start/Hour; IEC 34-1/DIN EN 60034 ● Enclosure Rating: IP67(IP68 is available as optional）； ● Humidity:




Page 5


MT SERIES BASIC SPECIFICATION Model MT10 MT10 MT20 MT30 MT40 MT40 MT50 MT60 MT70 MT70 MT80 MT90

Max 30Nm 60Nm 90Nm 150Nm 300Nm 450Nm 600Nm 1200Nm 1500Nm Torque

Min 10Nm 20Nm 30Nm 50Nm 100Nm 150Nm 300Nm 500Nm 750Nm

Output RPM 5 - 160rpm 5 - 80rpm 5 - 160rpm 5 - 80rpm 5 - 160rpm 5 - 80rpm 5 - 40rpm Flange

(ISO5210) F07 F10 F14 F16

Duty Rate S2: 15min for Open/Close Duty S5: 1200Starts/Hour for Modulation Duty

Motor DC Motor, Speed-Variable DC motor control technology

MODULAR DESIGN AND CPU MONITOR/MANAGE THEM ALL Monitor DC motor current and temperature change; Position control through Hall Effect transmitter; Torque-Limiting through motor current and voltage from speed-variable motor; Continuously providing DCS User-Defined Actuator Status Parameters; Internally-Supplied 24VDC feedback loop power(accept external power as well); Block any possible two-way radio interferences between speed-variable motor, power

board, and power supply by Radio Frequency Interference(RFI) Filter. Actuator data are saved in EEROM permanently without taking separated battery




Page 6


CONVENIENT/ FUNCTIONAL LOCAL OPERATION STATION User-Friendly Operation Station layout, which is composed of LCD Display, Status Lights,

Setup Module, and Function Module(see below picture); Easy status identification through light combinations (see below table).

Central Portion: LED Display and Indication(Status) Lights Left Portion: Operation Mode Switches Right Portion: Operation Functionality Keys




Page 7


Operation Status Yellow Light Red Light Green Light Priority Level

Emergency Status Flash Off Off 3

Have Fault On Off Off 2

Fully Opened Off Off On 1

Fully Closed Off On Off 1

Positioned between Fully Open/Close Off On On 0

Opening in Process Off Flash On 0

Closing in Process Off On Flash 0

1． Red, yellow, and green status lights indicate operation status. The above table showing their logic

2． In the case the MT actuator is in multiple statuses, the lights shows the lights with the highest priority level

EASY OPERATION MODE SWITCHING Local Control – Could be set as ON/OFF or ON/STOP/OFF Remote Control – External command could be binary, analog, or digital Parameter Setup – Select operation modes and set up actuator parameters. Main page

has six sub-manus, including “Common Parameters”, “Attribute Modification”, End Position Setup”, User Info Setup”, “Name Plate Info”, and “Operation Record”.




Page 8


FLEXIBLE SELECTIONS OF OPERATION PARAMETERS STROKE LIMITING – With internal “Hunting-Free” default deadband LBD, when “Close Stroke

Limiting” is set, the MT actuator is tripped when the stroke reaches 0%+LBD. So does “Open Stroke Limiting” at the opening stroke of 100%-LBD.

TORQUE LIMITING – “Close Torque Limiting” could be set between 1.0% and -1.0%. Any close stroke beyond -1.0% is further considered as completely close. In both cases, the MT actuator is tripped. So does the “Open Torque Limiting” during its setup between 101% and 99% position and the open stroke is beyond 101%. Note: At this position, Torque Limiting is not considered a fault.

COMMAND SIGNAL SLOPE – NORMAL and REVERSE are available. If NORMAL is selected, 4mA is 0% position and 20mA is100% position. When REVERSE is selected, 4mA is 100% position and 20mA is 0% position.

FEEDBACK SIGNAL SLOPE – Same as those in COMMAND SIGNAL SLOPE. BINARY INPUT STATUS – Have “Normally Close(NC)” and “Normally Open(NO” available,

which determines if the remote signal in effect when it is NC or NO. LOCAL PUSHBUTTON STYLE – Have “Yes” or “No”. This function gives the user the choice

to use OPEM/CLOSE or OPEN/STOP/CLOSE through software setting. REMOTE BINARY INPUT STYLE – Have “Yes” and “No” choices to be either OPEN/CLOSE

or OPEN/STOP/CLOSE through software. Note: Remote Emergency Binary Signal is always with OPEN/CLOSE style and thus the emergency mode is relieved when command is not on.

BINARY OUTPUT UNDER USER’S CHOICES – There are total of 16 specific binary output indications below are available(STD 4x for Open/Close and 8x for modulation models).

Fully Open Fully Open

Fully Close Fully Close

Open Torque Limit On Open Torque Limiting Is Occurring

Close Torque Limit On Close Torque Limiting Is Occurring

Running Actuator Is Running

Local Operation Actuator Is in Setup Mode or Local Operation Mode

General Fault There Is at Least One Fault

Speed-variable motor fault Motor Has Problem

Motor Overheated To be available(Note: Motor Thermal Protection is STD)

Power Fault When Loop Power or Battery Has Problem

Jammed When Abnormal Torque Limiting Is Occurred

Closing Over Limit When Current Position Is Less Than Full Close Position

Opening Over Limit When Current Position Is Greater Than Full Open Position

Manual Operation Actuator Has Been Switched to Manual Operation

Signal Fault Command Signal Has Problem

Feedback Fault Motor Running Exceeds 5 Secs But No Positioning Occurs




Page 9


CONVENIENT INITIAL SETUP PREFERENCES “User Setup” Sub-menu provides the convenience per user preferences which do not affect MT actuator functionality. It is rather a setting preference in the way a specific user likes.

LANGUAGE SELECTION – Could be set in either English or Chinese.

CONTACT ADJUSTMENT – Fine-tune the LCD display contract to compensate the

possible display change due to the temperature.

PASSWORD – User decides if a password is needed to prevent any unauthorized

setting changes. If it is desired, a password could be set to enter any sub-menu.

DATE AND TIME SETUP – It is required to set the current date in year, month, and date

and time in hour, minute, and second.

RESORTE DEFAULT – Restore the last setup data prior to delivery out of factory.

CURRENT ALARM CLEARANCE – Clear all current alarms, after which the system

software will re-check actuator and make sure its normal functionality.

EMERGENCY OPERATION

In order to handle unexpected circumstances, MT Actuators has an “Emergency Mode”. Whenever it is

enabled, the actuators will move per setup in the “Emergency Mode”. If the Mode is set as “Hold Last

Position”, the actuator will override any current operation and stop immediately. Or, if the Mode is set to

“Preset Position”, the actuator will move to the position at emergency speed. The “Emergency Mode” is

released afterward.

• LOCAL EMERGENCY RUN – Press “EMERG” on either local station or hand-held

controller, “Emergency Mode” is enabled. The actuator will execute the Mode and back

to normal afterward at which the actuator could be controlled normally.

• REMOTE EMERGENCY RUN – In remote Mode, if the designated binary input is on, the

actuator enters Emergency Mode until the input is off and back to normal remote control.

The validity of Emergency Mode is set through the “Binary Input Style” in the “Attribute

Modification”.




Page 10


NON-INTRUSIVE INFRARED WIRELESS SETUP

Often the customers don’t have open access to use the Local Operation Station at installation sites. For

providing extra convenience, MT series has special handheld controller using infrared wireless

technology to do full function setup just like using the Local Operation Station(Below picture) for

parameter setup and switching operation modes.

The Controller has Single or Group Control Mode, which could be switch between. Each MT

actuator has a unique address.

SINGLE CONTROL – Only the current MT actuator is controlled by the controller. GROUP CONTROL – Infrared command is going to be taken by all the MT actuators

within the range of the infrared singles from this wireless controller. MT ACTUATOR WIRING RECOMMENDATION

Power Cable: ≤6mm2 non-flexible or 4mm2 flexible cable. Signal Cable: ≤2.5mm2 non-flexible or flexible cable Cable fitting thread dimension(recommended)

Standard Available (To Be Specified)

Metric PG NPT 2×M32×1.5 2×PG21 2×NPT1"

Conduit 1×M25×1.5 1×PG16 1×NPT3/4"




Page 11


TYPICAL WIRING DIAGRAM (MODULATION & ON/OFF)




Page 12


MT ACTUATOR PHISICAL DIMENSIONS

MT-10/20/30 Physical Dimension




Page 13


MT-40/50/60 Physical Dimension

Notes:

1. The physical dimensions are for reference. The dimensions are subject to change. 2. Please obtain the official drawing from MAGTECH for mounting and design purposes.




Page 14


OUTPUT SHAFT TYPES/DIMENSIONS

40 50MT 10 10 20 30 40 60 70 70 80 90

ISO5210 F07 F10 - F14 F16DIN3210 - - G0 G1/2 G3

Flange DimensionsΦd1 125 125 175 205Φd2 f8 55 70 60 100 130Φd3 70 102 - 140 165

k - 102 140 165d3* - - M10 M16 M20d4 M8 M10 - M16 M20h1 2.5 3 4 5h2 17 21 26 30

d11 50.3 54 88 116




Page 15


40/50 MT- 10 10/20/30/40

60/70

70/80

90

ISO5210 F07 F10 - F14 F16DIN3210 - - G0 G1/2 G3

B1/B2(B) Hollow Shaft Dimensionsd4* - - 40 57.5 75d5 40 40 - 57.5 75d6 - - 42 60 80d7 28 42 - 60 80

d7 max 16...28 31...42 - 47...60 65...80l3 - - 63.5 65.5 82l2 63.5 63.5 - 65.5 82b1 8 12 12 18 22t1 31.3 45.3 45.3 64.4 85.4b5 14 14 14 20 25h5 7 7 7 8 10

40/50 MT- 10 10/20/30/40 60/70

70/80

90ISO5210 F07 F10 - F14 F16DIN3210 - - G0 G1/2 G3

B3/B4(E) Type Hollow Shaft Dimensionl6 - - >55 >76 >112

l6** >55 >55 - >76 >112b4 5 6 6 8 12t3 18.3 22.8 22.8 33.3 43.3d9 - - 20 30 40d10 16 20 - 30 40

d10 min 16...28 20...31 - 30...47 40...65




Page 16


40 50MT- 10 10 20 30 40 60 70 70 80 90

ISO5210 F07 F10 - F14 F16DIN3210 - - G0 G1/2 G3

Type A Thread Driver (Stem Nut) Dimensionl2* - - 51 71.5 75l1* - - 4 11.5 8h3 51 52 - 83 115l1 44 51 - 71.5 111

d5*max - - 38 55 70dx max 26 38 - 55 70

PLEASE CONTACT MAGTECH AGENT FOR YOU MT ELECTRIC ACTUATORS

ADVANCED AND INTELLIGENT ACTUATOR MANAGEMENT SYSTEM MOST COMPREHENSICE STANDARD FEATURE SET USER-FRIENDLY OPERATION WITH MULTIPLE SEUP TOOLS HIGH RELIABILITY AND SERVICE DURABILITY

MT Series Sales Brochure DC EN - SV V3 Series Sales Brochure DC EN... · 2014. 6. 12. · Model...

Documents

Transcript of MT Series Sales Brochure DC EN - SV V3 Series Sales Brochure DC EN... · 2014. 6. 12. · Model...