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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 11
Module 1Module 1
Welding Welding Inspection and Inspection and CertificationCertification
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 22
Introduction - 1 of 2 Introduction - 1 of 2
Increasing Need for Weld QualityIncreasing Need for Weld Quality– Safety Issues– Jurisdiction and Statutory Regulations– Competition– Less Conservative Designs
Inspector - Primary Responsibility to Inspector - Primary Responsibility to
Ensure Weld QualityEnsure Weld Quality
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 33
Introduction - 2 of 2 Introduction - 2 of 2
The Welding Inspector Must Have:The Welding Inspector Must Have:– Training and Experience– Broad Knowledge and Skills– Certification
AWS Certification - QC1-96AWS Certification - QC1-96– Visual Inspection Only
One Approach to Training is “WIT”One Approach to Training is “WIT”
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 44
AWS QC 1 - 96AWS QC 1 - 96
Visual Visual Inspection Inspection
OnlyOnly
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 55
Welding Welding Inspection Inspection
Technology Technology (WIT)(WIT)
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 66WIT Course Modules - 1 of WIT Course Modules - 1 of 22
1 - Welding Inspection & Certification1 - Welding Inspection & Certification
2 - Safe Practices for Welding Inspectors2 - Safe Practices for Welding Inspectors
3 - Metal Joining and Cutting Processes3 - Metal Joining and Cutting Processes
4 - Weld Joint Geometry & Symbols4 - Weld Joint Geometry & Symbols
5 - Documents Governing Welding5 - Documents Governing Welding
Inspection and QualificationInspection and Qualification
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 77WIT Course Modules - 2 of WIT Course Modules - 2 of 22
6 - Metal Properties and Destructive 6 - Metal Properties and Destructive TestingTesting
7 - Metric Practice for Welding Inspection7 - Metric Practice for Welding Inspection
8 - Welding Metallurgy for the Welding8 - Welding Metallurgy for the Welding
InspectorInspector
9 - Weld and Base Metal Discontinuities9 - Weld and Base Metal Discontinuities
10 -Visual Inspection & other NDE 10 -Visual Inspection & other NDE MethodsMethods
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 88‘‘Body of Knowledge’ - 1 of Body of Knowledge’ - 1 of 22
Welding InspectionWelding Inspection ANSI/AWS A1.1 - ANSI/AWS A1.1 - Metric Practice Guide for Metric Practice Guide for
the Welding Industry the Welding Industry ANSI/AWS A2.4 - ANSI/AWS A2.4 - Standard Symbols for Standard Symbols for
Welding, Brazing, & Welding, Brazing, & Nondestructive Examination Nondestructive Examination
ANSI/AWS A3.0 - ANSI/AWS A3.0 - Standard Welding Terms & Standard Welding Terms & Definitions Definitions
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 99‘‘Body of Knowledge’ - 2 of Body of Knowledge’ - 2 of 22
ANSI/AWS B1.10 - ANSI/AWS B1.10 - Guide for the Nondestructive Guide for the Nondestructive Inspection of Welds Inspection of Welds
ANSI/AWS B1.11 - ANSI/AWS B1.11 - Guide for the Visual Guide for the Visual Inspection of Welds Inspection of Welds
ANSI/ASC Z49.1 - ANSI/ASC Z49.1 - Safety in Welding, Cutting, & Safety in Welding, Cutting, & Allied Processes Allied Processes
ANSI/AWS QC1:96 - ANSI/AWS QC1:96 - Standard for AWS CertificationStandard for AWS Certification
of Welding Inspectorsof Welding Inspectors
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1010Who Is the Welding Who Is the Welding Inspector?Inspector?
A responsible person who:A responsible person who: Determines Weld Quality to a Determines Weld Quality to a
SpecificationSpecification May be an overseer of othersMay be an overseer of others May be a inspection and test May be a inspection and test
specialistspecialist Or, a combination of the aboveOr, a combination of the above
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1111
The Welding InspectorThe Welding Inspector
A Person Who Brings “KASH” to the A Person Who Brings “KASH” to the Job.Job.
KKnowledgenowledge AAttitudettitude SSkillskills HHabitsabits
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1212
KnowledgeKnowledge
Of DrawingsOf Drawings Of Codes, Standards, & Of Codes, Standards, &
SpecificationsSpecifications Of Welding TermsOf Welding Terms Of Welding ProcessesOf Welding Processes Of Testing MethodsOf Testing Methods
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1313
Professional AttitudeProfessional Attitude
Fair Fair ImpartialImpartial ConsistentConsistent CommitmentCommitment
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1414
SkillsSkills
Inspection ExperienceInspection Experience Welding ExperienceWelding Experience Training in Welding MetallurgyTraining in Welding Metallurgy
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1515
HabitsHabits
Record keepingRecord keeping Physical conditionPhysical condition Good visionGood vision
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1616
Ethical RequirementsEthical Requirements
Common SenseCommon Sense HonestyHonesty IntegrityIntegrity
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1717
Public StatementsPublic Statements
Avoid if PossibleAvoid if Possible Never for Personal PublicityNever for Personal Publicity Get Legal AdviceGet Legal Advice
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1818
Effective Effective CommunicatiCommunication is often on is often the Key to the Key to Avoiding Avoiding
ErrorsErrors
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 1919
The Welding The Welding Inspector Inspector
Must Must CommunicatCommunicat
e With e With Various Various GroupsGroups
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2020
NDE PersonnelNDE Personnel
The Welding Inspector Must Have:The Welding Inspector Must Have: Knowledge of NDE MethodsKnowledge of NDE Methods Knowledge of NDE Certifications, Knowledge of NDE Certifications,
e.g.,e.g.,– ASNT– AWS– EN– Local Statutory Codes and Standards
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2121
ASNT ASNT RecommendeRecommended Practice for d Practice for Certification Certification
of NDE of NDE PersonnelPersonnel
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2222AWS CWI & NDE AWS CWI & NDE CertificationCertification
AWS Programs available through AWS Programs available through Moody:Moody:
SCWI, CWI, CAWISCWI, CWI, CAWI PT, MT, UT, RIPT, MT, UT, RI
Contact Moody for more informationContact Moody for more information
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2323
AWS QC 1 - 96AWS QC 1 - 96
Study Study ReferenceReference
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2424
Experience RequiredExperience Required
SCWI - 15 years minimumSCWI - 15 years minimum CWI - 5 years minimumCWI - 5 years minimum CAWI - 2 years minimumCAWI - 2 years minimum
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2525
CWI and CWI and CAWI Wallet CAWI Wallet
CardsCards
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2626
CWI ExamCWI Exam
A- Fundamentals - 2 hrs.A- Fundamentals - 2 hrs. 150 questions closed book
B - Practical - 2 hrs.B - Practical - 2 hrs. 46 questions, measurements, calculations
C - Code - 2 hrs.C - Code - 2 hrs. 46 questions, open book
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2727Code Options for CWI Code Options for CWI ExamExam
AWS D1.1 - Structural - ‘98 or ‘00 AWS D1.1 - Structural - ‘98 or ‘00 EditionEdition
AWS D1.5 - Bridge - ‘95 or ‘96 AWS D1.5 - Bridge - ‘95 or ‘96 EditionEdition
AWS D15.1 - Railroad - ‘93 EditionAWS D15.1 - Railroad - ‘93 Edition API 1104 - Pipeline - 19th API 1104 - Pipeline - 19th
EditionEdition
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2828
Exam SuccessExam Success
Must Pass All Three Parts With:Must Pass All Three Parts With: 72% Minimum for CWI ( 71.7% )72% Minimum for CWI ( 71.7% ) 50% Minimum for CAWI50% Minimum for CAWI
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 2929
AWS A 3.0AWS A 3.0
Study Study ReferenceReference
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AA m e r i c a nm e r i c a n WW e l d i n ge l d i n g S S o c i e t yo c i e t y
Module 1 - Module 1 - 3030