MEXTER e-Manufacturing Services Manufacturing Performance...
Transcript of MEXTER e-Manufacturing Services Manufacturing Performance...
Worldwide Offices MALAYSIA
KUALA LUMPUR (HQ)
L-05-01, No.2 Jalan Solaris,Solaris Mont' Kiara.50480 Kuala Lumpur, Malaysia.T +603 6203 7771F +603 6203 7772
PENANG
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MELAKA
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JOHOR
140, Jalan Kenanga 29/6, Taman Indah Pura, 81000 Kulai, Johor, Malaysia.T +607 663 1720/21 F +607 663 1782
SINGAPORE
6001 Beach Road, #10-11, Golden Mile Tower, Singapore 199589.T +65 6726 6648F +65 6726 8552
CHINA
SHANGHAI
Room 635, JinXiu Building, No.1187,WuZhong Road, Shanghai, 201103 China.T +86 21 5490 2016F +86 21 6405 2002
SHEN ZHEN
B219 (2nd Floor), Huafeng Business Building,1st Q ianjing Road, Baoan 25th District, Shen Zhen,518101 China.T +86 755 2694 0020F +86 755 2694 0177
Mexter Group of Companies
HOLDING COMPANY
Mexter Technology Berhad (647673-A)
MAJOR SUBSIDIARY COMPANIES
Mexter MSC Sdn Bhd (598254-T)
Mexter (M) Sdn Bhd (246805-P)
Mexter (S) Pte Ltd (200103514-Z)
Mexter International LimitedMexComm Sdn Bhd (777810-D)
MEXTER e-Manufacturing ServicesManufacturing Performance Management
We Do IT Better
Getting in touch with us
To talk to us about how we can help your business stay ahead with our services and for other enquiries, kindly email us as follows:
For corporate enquiries, [email protected] sales and marketing enquiries, [email protected] career enquiries, [email protected]
You may also visit our corporate website at www.mexter.com.my for further details of our company profile and range of services.
Manufacturers today are faced with the unenviable challenge of reducing manufacturing costs, increasing production rates and producing higher quality products. New industry trends like shorter product life-cycles, time-to-market, and time-to-volume have greatly increased the complexity of products and the plants required to build them. Add to that the need to comply with safety, health and environmental standards and the increasing demand from customers for product and production traceability, and it is clear that manufacturers need all the help they can get to stay ahead of the competition and keep their customers coming back.
ManufacturingEnterprise
ProductionQuality
Maintenance
Supply Chain
Managing Manufacturing Performance
Mexter e-Manufacturing Services focuses on helping high volume discrete and hybrid manufacturers to better plan, schedule, monitor and control their production assets and processes with 3 clear objectives in mind: to reduce manufacturing costs, drive up product quality and achieve production output targets on a continuous improvement curve. The development of our solution suite of performance enhancers were based on the best practices of world-class manufacturers through their Lean Manufacturing, Six Sigma Quality Control, Total Productive Maintenance and Total Quality Management programs.
Our Business Focus
Production Management • Machine Utilization• Cycle Time• Constraints/Bottlenecks• Line Balancing
Process Enforcement• Remote Parametric Settings on Control Equipment• Verification and Download of Recipe to PLC/Eqmt• Route Control• Forced Operator Actions
Gateway to Enterprise Systems• BOM Verification and Download• Material /Component Requisition• Information Backflush • Work Order Processing• Automated Mat Pull from Suppliers
Visualization/Reporting• Manufacturing Performance• KPI Dashboarding
Automate Quality Control• Closed Loop Control on Measurements• Incoming Material Quality Check• Inline Component Verification
Manufacturing Indices• Jobs per Hour• Parts per Hour• Output Rates• First Time Pass Quality • Losses• Machine States• Machine MTBF, MTTR, OEE
Inventory Management• Issue Raw Material Control• Replenish Material Verification• Pre-alert Low Material Quantity
WIP Tracking• Work Order Tracking• Buffer Monitoring• Rework Tracking
Genealogy & Traceability• Birth Record & Product Traceability• Process Traceability• Raw Mat/Component Level Traceability• In-process and Final Tests Traceability • Tools and Assets Usage Traceability
Tracking Losses • Speed Losses• Scheduled Downtime• Unscheduled Downtime• Quality Losses
Data Collection• OPC/PLC• Direct Comm Interfaces• Hardwired I/O• Barcoding/RFID• Manual Data Entry
Asset Maintenance• Unscheduled Downtime Tracking• Speed Losses Tracking• Predictive Maintenance• Preventive Maintenance• Tools Management
Tracking Process Quality• Process Capability, CpK & Optimization• Scrap and Reject Tracking
Why do manufacturers need Manufacturing Performance Management (MPM)?The Market Scenario
MexMPM tools are used for:
• Real-time data collection• Real-time process and quality enforcement using closed loop measurements and controls• Real-time tracking and visualization of Manufacturing Intelligence Data such as First Pass Yield, Scrap/Rework, JPH, PPH, OEE etc.
What Is Manufacturing Performance Management?Manufacturing Performance Management (MPM) is a set of tools designed to help manufacturers continually extract better performance from their manufacturing assets in order to get as close as possible to the ideal manufacturing state: 100% throughput at the lowest possible cost with zero defect quality.
MPM tools are complementary with Manufacturing Execution System (MES) and provide the crucial linkages along the production value chain and across the extended enterprise as a gateway for the bi-directional exchange of data, and control messages between Manufacturing Assets and Enterprise IT systems such as ERP, SCM, CMMS and APS. Mexter's end-to-end MPM strategy, codenamed MexMPM, is built to deliver the 3I’s of Real-time Production Management – Interface, Illuminate and Improve.
• Interface – Connect plant assets and IT systems• Illuminate – See clearly in real-time: what, when, how and why there are performance losses• Improve – Eliminate performance losses
INTE
RFA
CE
ILLUMINATE
IM
PROVE
Real-time Manufacturing Intelligence• Costs • Productivity • Throughput • Quality • Traceability • Maintenance
Real-time Closed Loop Enforcement & Control • Work Order • Recipe • Material • Route • Tooling • Work Process • QA & QC • SPC/APC
Real-time Data Collection and Validation• OPC • PLC • Equipment Comm Protocols • Hardwired I/O • Barcoding/RFID • Manual Data Entry
Driving Continuous Improvement• Lean Manufacturing• Six Sigma Quality• Total Productive Maintenance (TPM)• Total Quality Management (TQM)
MP
M
Enterprise IT • ERP • MRP • SCM • CRM • APS • CMMS
Plant Assets• Equipment • Tools • Feeders • Handlers • Testers
MexMPM bridges Plant Assets and Enterprise IT Systems to drive Continuous Improvement Programs
MexMPM Features• Standard application development framework based on Microsoft. Net architecture for scalability and plug-in support for other applications.• Open database connectivity supports MSSQL and Oracle among others.• The solution is modular and software modules can be deployed as a complete suite or on a piece-meal basis.• Scripting engine for data collection from plant assets are open to users to reduce support and rollout costs.• Multi-lingual support.• Non-OPC assets (low automation) can be linked by using MexMPM HMI terminals with Ethernet, I/Os, Barcode and Serial Interfaces.• MexMPM is complemented by other data collection and closed-loop control hardware designed to fit specific vertical industries for a total solution.• Enables direct links with other Enterprise Applications through use of XML technology.
Return On InvestmentLean Manufacturing, Six Sigma Quality Control, Total Productive Maintenance and Total Quality Management Programs are people and information driven. Customers have reported that using a tool like MexMPM has enabled the following results:• Scrap/Reject down by 5% to 15% • Capacity up by 15% to 35%• Output up by 5% to 15% • Rework down by 5% to 15%
MexMPM drives these continuous improvement programs by helping people to see clearly, prioritize and take the right actions that will get them the most results. In most applications, MexMPM can directly and independently prevent some of these plant losses from happening in the first place through closed loop real-time system responses to the data as it is collected.
From the time materials are received to the time final products are shipped, MexMPM enables you to better: • Manage the supply chain from raw materials right up to the consumer.• Enforce in-house quality and process flow.• Prevent the high costs of product defects.• Reduce the magnitude of warranty costs and product recalls. • Provide an audit trail on processes, raw materials & components, machinery, operators and production efficiencies.• Comply with the laws and legislations of different countries for traceability and liability issues.
Direct Benefits Of MexMPM
• Improve customer’s confidence in your manufacturing processes.• Make faster and better commit-to-customer decisions through real- time information.• Extract cost savings for your Lean Manufacturing initiatives.• Extract more value from Manufacturing Execution Systems (MES), Supply Chain Management (SCM) and Enterprise Resources Planning (ERP) solutions.• Achieve high quality defect-free manufactured products.• Achieve higher output with less time and less resources.
Why Choose Mexter?
Because You Can Depend On Us.• We know MPM. We’ve been doing it since 1992.• We have a good track record. World-class manufacturers use our MexMPM solutions to deliver quality products AND save on cost.• Our solutions are scaleable. We tailor our solutions to suit your environment now and scale them up when needed.• We are near you. We have an international presence to meet your support requirements.• We have Vertical Industry Focus teams who have adapted the MPM and developed dozens of applications for specific industries.The ultimate value proposition behind MexMPM is, to give our clients the Peace of Mind to focus on achieving excellent business results.