Metal Heat Treatment Solution

金屬熱處理爐關鍵技術

DATAPAQ 爐溫追蹤記錄器

- 符合航太工業 NADCAP AMS2750D 均溫校正規範

- 符合汽車工業 AIAG CQI – 9 熱處理品質認證規範

- 各種熱處理製程之問題診斷,製程設定,全程爐溫監測

- 熱處理技術研發,品保認證品質升級,高值節能的利器

- 適用連續爐,批次爐, 迴轉爐各種熱處理爐之製程測量

進爐內/在爐外,全程監測產品在熱處理爐內的溫度數據 -

＊問題診斷.均溫校正.爐溫/板溫測量.製程設定.品保認證.＊

1. Datapaq 爐溫追蹤記錄器 >> 2. 通過鋼胚加熱爐爐內製程 >> 3. 爐溫板溫曲線數據分析報表

Datapaq 爐溫追蹤記錄器與產品一起進入熱處理爐內高溫製程,全程記錄監測

分析爐溫及產品板溫之曲線及數據,是熱處理工業提升品質及技術的最佳工具

適用各種熱處理製程: 鋼胚鋼錠,鋁錠加熱爐製程

航太工業NADCAP均溫校正

輪圈固溶,淬水時效熱處理

工具鋼,合金鋼熱處理製程

鋁水箱,散熱器硬焊爐製程

彈簧,軸承軸心熱處理製程

真空熱處理爐,滲碳爐製程

鋼捲盤元螺絲鋼材之熱處理

-歡迎洽詢,各種型錄技術資料備索

先進儀器股份有限公司 Tel:02-27858872 Fax:02-27858602 台北市 11558 南港區昆陽街 191 巷 5 號

mail:lastroni@ms24.hinet.net http: // www.lastronic.com.tw

系統優點

系統特性

• 精確的溫度測量適用於所有形式的玻璃, 包含硬及軟塗

裝低反射玻璃 ( hard and soft coated low-e glass)

• 早期發現及確認強化爐的問題加以迅速排除避免突發故

障停機影響生產

• 優化製程降低能源及時間成本

• 避免溫度過熱確保最佳玻璃光學性能

• 快速爐溫調整設定對於不同的玻璃厚度及形式的處理

• 獨特的陶瓷包覆降低熱能吸收

• 中文系統操作簡單瞬間將溫度數據軟化成有價值的製程

技術資訊

• 爐內滾軸避免金屬接觸的保護

• 採用低熱能輸入焊接技術

• 採用高溫鎳鉻鉬外殼材料以確保使用壽命

FFuurrnnaaccee TTrraacckkeerr®® SSyysstteemm

玻璃強化爐爐溫追蹤記錄器 了解及準確的玻璃強化爐製程 (GlassTempering)

溫度控制, 才能有效提高良率及產能, 快速問題診斷,

優化製程及品質 , Datapaq® 玻璃強化爐爐溫追蹤記

錄器採用最新材料科技及技術設計製造, 提供一個最

低高度的爐溫儀系統, 跟隨玻璃一起進入高溫爐內製

程, 全程監測記錄玻璃強化製程的板溫曲線數據, 分

析正確的玻璃強化之溫度及時間, 以獲取最佳強化品

質及產能, 中文操作系統, 操作簡單, 精準耐用, 是提

升玻璃強化品質與技術的最佳設備.

現在開始, 已經可能實現從通過強化爐的平板玻璃獲得

精準的溫度數據. 使用 Datapaq 爐溫追蹤記錄器, 工程

師們能夠優化加熱製程條件以確保玻璃獲得完美的強

化, 同時避免任何的溫度過熱發生. 此爐溫儀系統的心

臟是 DQ1840 爐溫數據記錄儀, 它被保護在 TB7528 隔

熱器內以隔離爐內高溫此隔熱器的特點是採用獨特的

設計, 以陶瓷包覆在整個隔熱器表面以反射紅外線熱

能, 並確保沒有金屬接觸到爐的輥子(rollers).

先進儀器股份有限公司 LASTRONIC CORPORATION

Tel:02-27858872 Fax:02-27858602 台北市 11558 南港區昆陽街 191 巷 5 號

mail: lastroni@ms24.hinet.net http: // www.lastronic.com.tw

隔熱器 THERMAL BARRIER

型號 TB7528

尺寸 (L x W x H) 430 mm x 220 mm x 29 mm (17.0" x 8.7" x 1.14")

使用溫度 最高使用溫度 700 ºC (1292 ºF) Thermal

使用時間 8 minutes at 670 ºC (1238 ºF )

重量 6 kg

爐溫數據記錄器 DATA LOGGER

建議測溫熱電偶元件一

INSIGHT™ SOFTWARE FOR FURNA CE TRACKER

全中文智慧型強化爐爐溫分析診斷管理軟體

型號 DQ1840

測量範圍 -200 ºC to 1370 ºC (392 ºF to 2498 ºF)

最高使用溫度 85 ºC (185 ºF)

記錄容量 32,000 readings per channel

記錄頻道數目 4 type K thermocouples

記錄間隔 0.05 seconds to 10 minutes

精度 ± 0.5 ºC (0.9 ºF)

解析度 0.1 ºC (0.2 ºF)

電池 High temperature NimH rechargeable

技術規範

PA037X 熱電偶測溫線

這種形式耐高溫 Nextel 纖維絕緣包覆熱電偶測溫線 備有長度從 1 m to 6 m

(39'' to 236''), 具有特殊誤差限制的材質. 安裝耐高溫的插頭以直接插到爐

溫儀記錄器. 外露型焊接的測溫端點確保快速的溫度反應時間 爐溫測量時,

測溫端點可以陶瓷膏固定在玻璃表面上

PA071X 熱電偶測溫線

這種形式耐高溫礦物絕緣金屬包覆熱電偶測溫線,直徑 1.6mm, 備有長度從 1

m to 6 m (39'' to 236''), 非接地型熱接點及 Nicrobel 金屬包覆,安裝耐高溫

的插頭以直接插到爐溫儀記錄器.

• 完整的爐溫分析診斷及管理功能

• 所有爐溫測量結果以曲線及數據顯示,分析讀取簡單快速

• 逐步引導式操作功能,使操作者快速上手

• 高階爐溫技術分析包含最高溫度,在此溫度及持溫時間,升溫速度斜率,及

最高溫差等.

• 所有分析都可設定警報值, 以簡化爐溫檢查過程

• 快速簡易的完成包含爐溫曲線及數據的客製化爐溫報表

• 爐溫數據可輸出轉換成其他 Windows® 相容格式及程式

Datapaq 爐溫追蹤測量記錄/QbyV、ALTEK 製罐工業品管儀器/氫氣氮氣氣體製

造/燃燒廢氣效率分析/氣體分析熱值測量/瓦斯爐具性能測試/塗裝塗料品管儀器

先進儀器股份有限公司 LASTRONIC CORPORATION

Tel:02-27858872 Fax:02-27858602 台北市 11558 南港區昆陽街 191 巷 5 號

mail: lastroni@ms24.hinet.net http: // www.lastronic.com.tw

鋼胚/鋼錠加熱爐製程

DATAPAQ 爐溫追蹤記錄器

提高品質產能,問題診斷,優化製程

確認 LEVEL II 爐溫控制模式與實際鋼胚加熱板溫之差異

掌握鋼胚溫度條件，提高軋延品質及產能，減少黑皮損失

改善爐溫控制，降低能源成本，延長加熱爐及軋輥之壽命

快速檢出爐溫異常位置，將停機維修時間及成本減至最低

操作簡單，定期檢測，預防保養，防止突發當機造成損失

中文專業爐溫分析軟體，提供電腦化爐溫管控所需之資訊

完全符合 AMS2750D 航太及 CQI-9 汽車工業製程認證規範

提供精確爐溫板溫數據資料，以優化加熱爐溫度控制模式

進入爐內高溫製程,全程監測鋼胚在加熱爐內的溫度數據 -

＊問題診斷.爐溫/板溫測量.製程設定.品保認證.均溫校正＊

1. Datapaq 爐溫追蹤記錄器 >> 2. 通過鋼胚加熱爐爐內製程 >> 3. 爐溫板溫曲線數據分析報表

了解及準確的製程及板溫溫度控制,能有效的提高品質產能,即時問題診斷,符合溫

控模式,Datapaq 爐溫追蹤記錄器與鋼胚一起進入加熱爐內高溫製程,全程記錄監

測分析爐溫及鋼胚板溫之曲線及數據,是鋼鐵工業提升品質及技術的最佳工具

適用鋼胚加熱爐,熱處理爐 鋼胚鋼錠鋁錠加熱爐爐溫測量

航太工業AMS2750D均溫校正

輪圈固溶化,淬水時效熱處理

汽車水箱,冷凝器硬焊爐製程

鋼捲線材盤元螺絲熱處理製程

彈簧,軸承,工具鋼熱處理製程

活塞汽缸,鋁合金熱處理製程

各種熱處理,真空熱處理製程

-歡迎洽詢,型錄技術資料備索

先進儀器股份有限公司 Tel: 02-27858872 Fax: 02-27858602

台北市 11558 南港區昆陽街 191 巷 5 號

mail: lastroni@ms24.hinet.net http: // www.lastronic.com.tw

Furnace Tracker®

for complete high temperature profiling and surveying

Insight™ Software:Easy … Intuitive … PowerfulThe Standard for Profiling SoftwareDatapaq Insight software takes the data gathered by the data logger, quickly interprets that information, and instantly provides the analysis you need. Wizards guarantee all the profiling steps are completed, reducing training and set-up time. Use the alarm feature to alert you to potential faults. Simple tables let you ‘drill down’ for in-depth analysis of any parameter. Compatible with older Datapaq files and most hardware, Insight software provides seamless transition to the latest profiling technology.

Controlling your furnace is critical to the product quality your customers demand. For over twenty years Datapaq® has been the product of choice for temperature surveying equipment and analysis software. Known for exceptional quality, it’s no surprise that the most recent Datapaq products meet and exceed the highest expectations for ease-of-use, ruggedness and accuracy.

Our latest innovations – Tpaq 21 and Q18 loggers, Survey Software, Floating Plate Technology, and RF Telemetry – enhance the basic Datapaq Furnace Tracker® system to make the industry’s easiest, most cost effective solution for monitoring your heat treating process.

Datapaq Furnace Tracker SystemThe Industry’s Most Durable Survey EquipmentWith up to 130,000 readings and unsurpassed accuracy, Datapaqdata loggers perform without equal: programmable triggers, measurements up to 1370ºC (2500ºF), machined casings, and up to 20 channels. Add one of our wide range of rugged stainless steel thermal barriers, and you have a system to withstand the harshest environments. And with Insight Software to interpret the data, the combination is unbeatable. Real-time data acquisition for uniformity surveying is also an option!

Data LoggersTpaq21High accuracy and telemetry availableFeaturing 8 or 10 channels, a huge memory capacity, exceptionalaccuracy and excellent resistance to electrical noise, this data logger is the most stable, durable and flexible logger available. You can even program the logger to change the sampling interval for different segments of your process to get more precise data when you need it.

•130,000 data readings • Sampling intervals to 0.1 sec.• Accuracy to ± .3ºC/.5ºF • Able to program variable time intervals.

Thermal Barriers Ultimate Protection and VersatilityDatapaq offers the widest range of thermal barriers for use in a variety of furnaces and harsh environments. From a 40mm (1.6 inch) high barrier to a heavyweight barrier that can withstand 800ºC (1475°F) for 20 hours, all barriers have high quality stainless steel casings. Most have ‘black box’ phase-change heat sinks for extra protection, while others rely on phased evaporation combined with ceramic insulation.

4000 Series Rugged Quality and EconomicalTwo stage protection combines heat sink and microporous insulation.

4900 Series Heat Treatment Profiling up to 1000ºC (1832°F)310 stainless steel and Floating Plate Technology® minimize barrier distortion in harsh environments.

4500/4600 Series Furnance Survey solutions up to 1200ºC (2192°F)Designed for Vacuum furnace use combining high performance metal work, insulation and gas quench protection.

Slab and Billet Reheat Barriers Tolerate High Temperatures for Long DurationsA unique evaporative water jacket, surrounded by composite insulation and contained in a high grade alloy steel frame, can protect a data logger up to 1250ºC (2282ºF) for 8 hours!

Aluminum Brazing (CAB) Barriers Regular temperature profiling in vacuum furnaces without the problems caused by out-gassing

Thermal Protection Systems for Quench and Age Hardening ApplicationsAn internal water tight barrier allows the complete system to pass through a full quench, which renews its protection capability for the ensuing ageing process.

Custom Designed Thermal BarriersDatapaq designs and manufactures specialty barriers for specific applications, including vacuum carburizing, long duration bright annealing and even circular rotating barriers for tube and pipe heat treatment.

Q18Twice the datapoints, twice the accuracy and still less than 12.7mm (one-half inch) high.• 6 channels• USB connection•18,000 datapoints• Telemetry ready

System EnhancementsTelemetryImmediate Feedback for Setup and Problem SolvingTelemetry Profiling affords instant access to data vital for problem solving, and lets you assess the effects of changing furnace settings as the process progresses. The user can compare actual product temperatures to specifications during the process.

Furnace Temperature Uniformity Survey (TUS) Software Confirms Regulatory ComplianceThe newest version of Insight proves compliance to required aerospace and automotive specifications and includes additional features to make conformity easy. Wizards help set up correction factors and save them for easy application to future surveys. The software also confirms that both data logger and thermocouple factors have been applied. Calculated Stability feature includes over-shoot alarm and three selectable alerts. Complete documentation is assembled and printed with one click. Password protection, as required, provides added security.

This software also compares controlling specification tolerances with survey results to determine furnace class, easily imports data from clipboard and combines it with an existing paqfile, and automatically calculates the time between the first and last thermocouple entering the lower tolerance band.

Additionally, Insight Software’s Uniformity Survey package lets you efficiently survey furnaces quickly, inexpensively, without interrupting production – with complete documentation to satisfy latest AMS2750 and NADCAP TUS requirements.

Technical SpecificationsData Logger TPaq21 - Normal Operating Temp TPaq21 - High Operating Temp Datapaq Q18Part Number TP2086 TP2016 TP2186 TP2116 DQ1860 / DQ1862Number of Channels 8 10 8 10 6Thermocouple Type* K KTemperature Range -190ºC to 1370ºC (-310°F to 2498°F) -200ºC to 1370ºC (-328° to 2498°F)Memory 130,000 datapoints 18,000 readings per channelSampling Interval** 0.1 sec to 50 min 0.05 sec to 10 minAccuracy ± 0.3°C (± 0.5°F) ±0.5°C (±0.9°F)Resolution 0.1°C (0.2°F) 0.1°C (0.1°F)Data collection start Start button, time, rising or Start/stop buttons, time or falling temperature or temperature triggerBattery Type NiMH Rechargeable VHT Lithium (BP0021) NiMH RechargeableBattery Life*** 340 hours (between charges) 250 hours 75 hoursMax AmbientOperating Temperature 70°C (158°F) 110°C (230°F) 85ºC (185°F)Number of LED’s 4 4Dimensions (H x W x L) 20mm x 98mm x 200mm (0.8" x 3.9" x 7.9") 12 x 106 x 150mm /20 x 57 x 165mm 0.5 x 4.2 x 5.9 in. /0.8 x 2.2 x 6.5 in.Weight 0.5 Kg (1.1 lbs) 0.3 Kg (0.8 oz) / 0.3 Kg (0.6 oz)* Model number shown is for type K thermocouples only. Other types (R,S,N,J) have different model numbers. ** Sampling interval dependent on number of channels selected, and use of telemetry. *** Max. battery life depends on sampling interval, operating temperature and use of RF telemetry

Thermal Datapaq Loggers Height Width Length WeightBarriers* Low Temp High Temp mm (inch) mm (inch) mm (inch) Kg (lb.) Time at Temperature Tpaq21 Tpaq21 Q18 4900 Series may be slightly larger @ 500ºC (932°F) @600ºC (1112°F) @800ºC (1472°F) @1000ºC (1832°F)TB 2005 – – DQ1860 69 (2.7) 188 (7.4) 368 (14.4) 4 (8.8) 18 min 15 min 10 min –TB 4005 / 4905 X X DQ1860 124 (4.8) 249 (9.8) 503 (19.8) 11 (24.2) 1.5 hrs – 1.0 hrs 48 minTB 4012 / 4912 X X DQ1860 170 (6.7) 297 (11.7) 511 (20.1) 20 (44.1) 5.0 hrs 4.0 hrs 2.1 hrs 1.75 hrsTB 4015 / 4915 – – DQ1860 99 (3.9) 246 (9.6) 508 (20) 9 (19.8) 1.4 hrs 70 min 50 min 40 minTB 4021 – – DQ1860 41 (1.6) 173 (6.8) 229 (9.0) 2 (4.4) 8 min 7 min – –TB 4026 / 4926 X X DQ1860 249 (9.8) 358 (14) 544 (21.4) 31 (68.3) – 8.5 hrs 6.0 hrs 4.5 hrsTB 4033 / 4933 X X DQ1860 300 (11.8) 406 (15.9) 584 (22.9) 43 (94.8) – 10.5 hrs 8.5 hrs 7.5 hrsTB 4056 / 4956 X X DQ1860 150 (5.9) 274 (10.7) 503 (19.8) 15 (33) – 2.75 hrs 2 hrs 1.25 hrsTB 4938 X X DQ1860 216 (8.5) 292 (11.4) 523 (20.5) 26 (57.3) – 5.5 hrs 3.75 hrs 2.5 hrsTB 4975 X – DQ1860 396 (15.6) 500 (19.6) 719 (28.3) 77 (169.8) – 13 hrs 11 hrs 9.5 hrs

Aluminum Heat Treat /QuenchTB 4065 – X – 320 (12.6) 513 (20.2) 658 (25.9) 39 (86) 20 hrs @ 1022°F – – –TB 4101 – X – 211 (8.3) 450 (17.7) 610 (24) 31 (68.4) 10 hrs @ 1022°F – – –Cylindrical /Pipe (dia.) @ 500ºC (932°F) @600ºC (1112°F) @800ºC (1472°F) @900ºC (1652°F)TB 4014 X – DQ1862 201 (7.9) – 376 (14.8) 10 (22.1) 130 min 110 min 70 min –TB 4068 – – DQ1862 120 (4.7) – 795 (31.3) 12 (26.5) 3.0 hrs 2.5 hrs 1.7 hrs 1.5 hrsTB 4083 – – DQ1862 145 (5.7) – 770 (30.3) 15 (33) 3.3 hrs 2.6 hrs 1.8 hrs 1.5 hrsSlab /Billet Reheat @1000ºC (1832°F) @1100ºC (2012°F) @1200ºC (2192°F) @1250ºC (2282°F)TB 4272 – X – 300 (11.8) 574 (22.6) 686 (27) 66 (145.5) 11 hrs 10 hrs 9 hrs 8.5 hrs TB 4066 – X – 249 (9.8) 249 (9.8) 551 (21.6) 21 (46.3) 3.5 hrs total duration at constant 1249ºC (2280°F)Over 30 standard thermal barriers available. Datapaq has produced over 200 different styles of barriers. Special barriers can be ordered.*4900 series is 310 stainless steel with Floating Plate technology.

Minimum computer specifications• Microsoft Windows® 2000 or above recommended.• 500 MHz processor• 128 MB RAM• Monitor resolution 1024 x 768, 256 colors• 50 MB free hard disk space• USB port for logger communication• DVD Drive

The Worldwide Leader in Temperature Profiling

THE DATAPAQ GUARANTEEEach Datapaq system is supported with a full one year warranty. Complementing the warranty, we offer a yearly service and re-calibration contract, which includes free software updates and loan equipment for guaranteed peace of mind.** Dependent on country.

www.datapaq.com© 2013 Datapaq (2100 Rev C) 7/2013

Datapaq, the Datapaq logo and Furnance Tracker are registered trademarks of Datapaq.

Specifications subject to change without notice.

Europe and AsiaDATAPAQ LimitedLothbury House Cambridge Technopark Newmarket Road, Cambridge CB5 8PB, UKTel: +44 1223 652 400 Fax: +44 1223 652 401 E-mail: sales@datapaq.co.uk

North and South AmericaDATAPAQ Inc.3 Corporate Dr. Unit 1 Derry, NH 03038, USATel: +1 603 537 2680 Fax: +1 603 537 2685 E-mail: sales@datapaq.com