Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF),...

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Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, Japan Phone : (03)5435-7111 Internet address : http://www.fujielectric.co.jp Information in this catalog is subject to change without notice. Printed on recycled paper 2012-12(L2012/F2008)KO-D/CTP5Ok Printed in Japan FRENIC4600FM5e 24D1-E-0039a Medium-voltage Drives 3 3 3 3 3. . .3 3 3 3 3 3 3 ( ( ( ( ( ( ( 3 3 3 3 3. . . 0 0 0 0 ) ) ) ) k k k k kV V V V V V V V V V V V V : : : : 3 3 39 9 9 9 9 90 0 0 0 0 0 0 ( ( ( ( ( ( 3 3 3 3 3 3 3 3 35 5 5 5 5 5 5 0 0 0 0 0 ) ) ) ) ) ) ) t t t t to o o o o o 52 20 00 0 0 0 ( ( 4 4 4 47 7 7 75 5 0 0 0 ) ) ) ) ) k k k k kV V V VA A 6 6 6 6. . . . . .6 6 6 6 6 6 6 ( ( ( ( ( ( 6 6 6 6 6 6 6 6 6. . . 0 0 0 0 0 0 ) ) ) ) ) ) ) k k k k k k kV V V V V V : : : : : : : : 2 2 2 2 2 2 2 2 2 26 6 6 6 6 6 6 6 6 60 0 0 0 00 0 0 0 0 ( ( ( 2 2 2 23 3 3 3 3 36 6 6 6 6 6 0 0 0 0 0 0 0 ) ) ) t t to o o 1 1 1 1 1 1 1 1 10 0 0 0 0 0 0 0 0 0 0 0 0 05 5 5 5 5 5 5 5 5 50 0 0 0 0 0 00 0 0 0 0 ( ( ( 9 9 9 9 9 95 5 5 5 50 0 0 0 0 0 0 0 0 0 ) ) ) ) kVA

Transcript of Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF),...

Page 1: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

②ーi2013-11発行 FOLS・SP支援部

改訂:2013年11月

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Gate City Ohsaki, East Tower, 11-2, Osaki 1-chome, Shinagawa-ku, Tokyo 141-0032, JapanPhone : (03)5435-7111

Internet address : http://www.fujielectric.co.jpInformation in this catalog is subject to change without notice.

Printed on recycled paper

2012-12(L2012/F2008)KO-D/CTP5Ok Printed in Japan

FRENIC4600FM5e

24D1-E-0039a

Medium-voltage Drives

33333...3333333(((((((33333...0000)))))) kkkkkVVVVVVVVVVVVV::::3339999990000000(((((((333333333555555500000))))))) tttttoooooo 522000000((4444777755000))))) kkkkkVVVVAA6666......6666666(((((((((((666666666...000000))))))))) kkkkkkkVVVVVV::::::::222222222266666666660000000000((((22223333336666660000000))) tttooo 111111111000000000000005555555555000000000000(((999999555550000000000)))) kVA

Page 2: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

高圧インバータFRENIC4600FM5eは,高圧電動機を直接可変速制御し,高効率・高力率,安定した操業,省エネルギーに大きく貢献します。

Medium-voltage drive FRENIC4600FM5e is used for direct variable-speed control of medium-voltage motors, and greatly raises the efficiency and power factor, stabilizes motor operation and conserves energy.

Environment-friendly drives.

Compact design for space saving●The industry's smallest-class inverter achieved by

significant panel size reduction

Ideal inverter for power sources and motors

●The multi-phase diode rectifier system reduces harmonics on the power source side.

●Due to the use of Fuji Electric's unique multi-level PWM control system, the switching surge is reduced and existing motors (standard ones) can be operated.

High-efficiency and high-power factor

●The use of a multi-phase diode, full-wave rectifier provides a high-power factor (95% or more) on the power source.

●The elimination of output transformers for operation has improved total efficiency (approx. 97%).

●Fuji Electric's original multi-level PWM control has reduced the IGBT switching loss.

Contributes to energy saving●A substantial energy saving is achieved by

variable-speed control of a square-law reduced torque load such as a fan or pump.

High-reliability●Higher equipment reliability is achieved by reducing

the number of inverter cells by using a single-phase, 3-level inverter, etc..

●Stable operation is maintained despite load fluctuations, by the simple sensor-less vector control function.

●The control device has a 32-bit MPU for quick response and high-accuracy.

Easy maintenance●The inverter is air-cooled, requiring no cooling water.●Start/stop operation, parameter setting, fault display

and data monitoring are performed from the touch panel with simple loader functions.

●Simple, built-in auto-tuning functions facilitate testing and adjustment.

●Fault diagnoses are easily performed.●A dry-type input transformer is adopted.

FRENIC4600FM5e, capacity: 3.3 kV, 1,500 kVA panel*The door is optional. (Inthestandardconfiguration,acoverisprovided.)

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CTR

High-reliability and simple-maintenance inverters utilizing the latest power electronics such as 3-level inverter, mounting of special MPU and no need for harmonic filter/power-factor regulating capacitor.

Master control PC board●Mounting of a 32-bit MPU, and a special MPU in the

voltage and current detection system offers a quick response and high accuracy.

●Incorporation of a simple sensor-less vector control function enables inverters to maintain stable operation irrespective of load fluctuation even without a speed sensor.

●Vector control with a speed sensor is available (as an option) for equipment having high speed and torque accuracy requirements.

Input multiplex-winding transformer●Harmonic current on the power source side is low due to a

multiplex configuration of the secondary winding.●An equivalence of 36-phase rectification is effected, so

harmonic current satisfies the standard level of IEEE.●Harmonic filters and power factor improving capacitors are

not needed.●Because a dry-type input transformer is used in the panel,

external cabling work between the input transformer and inverter panel is no longer necessary.

Simple circuit configurationSimple circuit configuration

Cooling fan●Air-cooled inverters make maintenance easy.

Inverter cell●The number of inverter cells has been substantially

reduced by adopting a single-phase, 3-level inverter design.●Each inverter cell alone can be replaced easily, because

the controller, diodes, IGBT elements and DC intermediate capacitor are combined into an integral body.

When requested, protection covers can be provided inside the inverter panel (as an option). Protection covers will protect from unexpected contact with live metal parts of the main circuit.

FRENIC4600FM5e, capacity: 3.3 kV, 1,500 kVA panel*The door is optional. (Inthestandardconfiguration,acoverisprovided.)

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FRENIC4600FM5e contributes greatly to energy saving in the driving operation of various types of industrial facilities. Energy saving trends are continuing to expand throughout the world and will accelerate in the future, and this will further expand the application areas for this series.

Petrochemicals

■ Hydrogen compressor

■ Oil transport pneumatic conveyor

■ Fan, pump, granulator

Electric power

■ Induced draft fan (IDF),

forced draft fan (FDF)

■ Primary, secondary blower

■ Condensate pump

■ Circulating water pump

■ Conveying pump

■ Blast furnace blower

■ Primary, secondary dust blower

■ Sintered fan

■ Circulating water pump

■ High-pressure phosphorus removal pump

■ Fan, cooling water pump

■ Crusher

Iron and steel

Mining

■ Belt conveyor

■ Grinder

■ Mine ventilation fan

Water treatment

■ Purification plant

■ Seawater desalination facilities

■ Wastewater treatment plant

Other industries

■ Paper making, pulp

■ Sugar refining (squeezer)

■ Automotive test equipment

■ Rubber, cement, etc.

Examples of applicationsExamples of applications

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Due to progress in power electronics, semiconductors have recently been used for industrial electrical equipment and household electrical appliances in order to enhance convenience and ease of operation. However, due to harmonic currents generated from such equipment and appliances, the voltage of the power system is often distorted and many troubles occur in equipment connected to the power system. However, because the use of equipment containing power electronics will increase, measures for suppressing harmonics need to be improved.FRENIC4600FM5e suppresses the harmonics by using a multi-phase diode rectification system (equivalent to 36-phase rectification), thereby substantially reducing the generation of harmonics in comparison with previous models. The harmonic generation level stipulated in IEEE-519 (1992) is satisfied. This inverter is ideal for power sources.

■Current waveform on power source side

■Harmonic current content

(*): Example value from our full load test(3.3 kV 560 kVA)

OrderIEEE value [%]Measured value (*) [%]

5th4.001.57

7th2.860.71

11th1.83 0.48

13th1.49 0.25

17th1.14 0.14

19th1.020.07

23rd0.870.08

25th0.800.01

35th0.800.00

37th0.80 0.00

Substantial reduction of harmonic current on power source side

Input voltage

Input current

●Because an output transformer is unnecessary, inherent losses are eliminated.●Multi-level PWM control minimizes switching loss.●Because the harmonic current on the power source side is

reduced, the primary winding of the input transformer has a reduced loss due to the harmonics.

■Total inverter efficiency curve (including input transformer)

Total inverter efficiency as high as approximate 97% (at full load)

100[%]

90

80 20 40 60Load ratio [%]

80 100

Tota

l inv

erte

r effi

cien

cy

●Due to full-wave rectification with multi-phase diodes, operation is allowed with the source power factor (power factor on power source side) set at a high level.●A phase advancing capacitor and a DC reactor for

improving the source power factor are unnecessary.●A smaller power capacity suffices for inverter operation.

■Source power factor curve

20 40 60Load ratio

80

100[%]

90

80

[%]100

Note: The efficiency and power factor data on this page are calculated by assuming that a 315kW motor is operated at the rated speed with a 3.3kV-input, 390kVA-output inverter. The data on efficiency is obtained using Fuji Electric's standard 4-pole motor.

Sour

ce p

ower

fact

or

Source power factor as high as 95% or more (at full load)

Friendly to machines

If a harmonic current component is contained in the inverter output current, a torque ripple occurs on the output shaft of a motor. A torque ripple means a change in rotational speed or a large vibration if the frequency of the torque ripple matches the natural frequency of the mechanical system and torque ripple is large.

In FRENIC4600FM5e, the harmonic component on the output side is extremely small due to the multi-level (max. 17 levels) PWM control and the main component of torque ripple is at around the carrier frequency (several kHz). Therefore, torque ripple hardly affects the machine side.

Friendly to motors

●The multi-level PWM control provides an almost sinusoidal output current waveform, thus reducing motor torque ripple.●Because the output current is almost sinusoidal, a motor

suffers less loss due to harmonics.●The multi-level (max. 17 levels) PWM control minimizes

switching surge and thereby reduces stress on the motor.●There is no need to reduce motor capacity due to inverter

drive.●There is no need for special cables, etc. due to inverter

drive.●This inverter is applicable not only to a square-law reduced

torque load, but also to a constant torque load such as an extruder.●For driving a large-capacity motor in a system that has a

small power capacity, voltage fluctuation, etc. due to the starting current of a motor will cause problems. However, because the starting current can be suppressed by the soft start of this inverter, operation can be performed.

:

:

output voltage waveform

output current waveform

Output voltage and current waveforms at 3.3kV output

Output voltage and current waveforms at 6.6kV output

Note

Surge voltage and multi-level outputThe output voltage waveform of a PWM inverter is a DC chopping voltage (called "pulse voltage = surge voltage") whose amplitude is determined by voltage Ed of the DC intermediate circuit. When this surge voltage of inverter output is applied to a motor through a cable, the voltage is reflected repeatedly between the motor terminal and inverter terminal. A sharp overvoltage higher than the inverter output voltage is thusgenerated at the motor terminal, which may cause dielectric breakdown of the winding.The maximum level of the overvoltage rises close to twice the DC intermediate circuit voltage Ed of the inverter. Fuji Electric's medium-voltage inverter suppresses the DC intermediate voltage level so as to realize an output voltage waveform at 9 levels in the 3 kV class and at 17 levels in the6 kV class. As a result, the overvoltage generated at the motor terminal can be suppressed.

In the 3 kV class Fuji Electric's medium-voltage inverter, the output voltage changes in 9 steps (corresponding to 9 levels) within 1/4 cycle. The voltage value of one step equals the DC intermediate circuit voltage Ed. Therefore, for the same voltage output, a larger number of steps means a smaller voltage value at one step. Thus, Fuji Electric's inverter can also reduce the surge voltage appearing at the motor terminal and thereby moderate the stress applied to the motor.

Output voltage waveform (9 levels) in 3 kV class

0V

Ed

Environment-friendlyEnvironment-friendly

Clean power input

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Synchronizing in progress

Synchronization completed

Breaker lapping in progress

System voltage Inverter voltage

System voltage Inverter voltage

System voltage Inverter voltage

Ed

Main circuit configurationFig. 1 Main circuit configuration of 3.3 kV type Fig. 2 Internal configuration of inverter cell

3-phase 3300V AC

CTR

●Principle of operationFRENIC4600FM5e consists of an input transformer and 6 inverter cells in case of the 3 kV type as shown in Fig. 1 (the 6kV type has 12 inverter cells.).One inverter cell consists of a single-phase, 3-level inverter and can receive an output voltage of 953 V.As shown in Fig. 1, the 3 kV type obtains a phase voltage of about 1,900 V by connecting 2 inverter cells vertically and a

star connection of the vertical cell pairs can generate a line voltage of about 3,300 V.Use of the single-phase, 3-level inverter doubles the output voltage obtainable from one cell when compared with a single-phase, 2-level inverter. Therefore, an output voltage of 3.3 or 6.6 kV can be obtained by using a smaller number of inverter cells. (See Figs. 3 and 4.)

Fig. 3 3-level voltage output Fig. 4 2-level voltage output

2EdEd

Ed: DC intermediate circuit voltage

●Changeover to the starting circuit by commercial power supply can be made by installing a bypass circuit (option) on the inverter output side. In this configuration, motor drive power supply is duplicated, and changeover between commercial power supply and inverter operation is allowed for running a motor at the rated speed. (See Fig. 5.)

●Shockless switching between inverter operation and commercial power operation allowed by phase control according to system voltage. (See Fig. 6.)(Synchronizing/parallel off function: option)An electric reactor must be installed on the output side of the inverter to enable this function.

●In the event of a voltage drop due to a momentary power interruption, the operation processing pattern can be selected according to the application.

1. Selection of major fault at voltage drop due to momentary power interruptionThe inverter is stopped in the major fault status and the motor is set in the free run status.

2. Selection of restart under free run (option)Inverter operation is stopped and the motor is set in the free run status. Upon power recovery, the motor under deceleration in free run or under stop is automatically accelerated again through a speed search function.

3. Selection of continuing operation at voltage drop due to momentary power interruption (option)Inverter operation is continued without setting the motor in the free run status even when a voltage drop due to a momentary power interruption occurs. As soon as line voltage is recovered, the motor is accelerated again back to the operating speed.

Notes:(1) A voltage drop due to a momentary power interruption will be detected at

85% or less of the rated voltage.(2) Operation can be continued within 300 ms at a voltage drop due to a

momentary power interruption (option).

Fig. 5 Power system diagram

Commercial-powerstarting

circuit breakerInverter

input breaker

Electricreactor

FRENIC4600FM5e

Bypass circuit(option)

(option)

M

Commercial power supply bypass circuit/restarting function after momentary interruption

Fig. 6 Synchronization/parallel off waveform

Main circuit configurationMain circuit configuration

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Page 7: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

Although maintenance and adjustment can be performed from the touch panel mounted on the panel face, an optional DDC loader is available as a maintenance/adjustment tool.The DDC loader using a notebook computer is easy to use because of its interactive mode.

Main functions of maintenance tool●Setting, change, indication and saving of control

parameters●Running status display

Block diagram display, actual value indication, internal data listing●Indication of fault cause

First fault, detailed indication, trace-back data●Test run, etc.

Notes: (1) The display language is Japanese or English.(2) The supported OS is Windows 7.

DDC loader for a maintenance tool (option)

Operation and monitoring simplified by the touch panel equipped with LCD

 Shift key (digit shift)

Used for shift the position of the cursor from one digit to another in order to change data.

 UP and down key

Used for changing data No. and values of data setting.

 Program key

Used for moving to the monitor screen.

At tripping: Releases the stop status due to tripping.Under programming: Returns to the previous layer.

Reset key

(*): Displays 7 items on the 2-image screen.

No.12345678

Description Current, voltage and frequency at present (*)Parameter setting items Di/Do status display Controller RAM data Ai/Ao status display Sent/received data Cause of faultPresent time, operation time

Number of items7About 3207About 8011 About 20203

Display description of the touch panel Other functions●Fault history

Displays a chronological record of 100 faults with the cause and the date and time of occurrence. ●Trip data display

Displays the sampling values of internal data and bit data ON/OFF status in the event of a fault.●Save of set data, load, and comparison

The set data can be saved in the EPROM of the touch panel. The saved data can also be loaded and compared with other saved data.

Stop key

 Function/data selection key

Used for selecting display data, moving to data changing mode, and saving data.

Run key

 LCD monitor

Displays various information including operation data, set data and fault data.

 LED monitor

Under load running: Displays the number of revolutions.At tripping: Flashing "Err" is displayed.

This is a setting and monitoring tool for facilitating operation and monitoring on a 5.7-inch LCD.

Main functions of LCD touch panel●Inverter start/stop●Setting, change and indication of

control parameters●Bar graph display of actual value data●Indication of fault cause

(First fault/detailed indication)●Trend display●Test run, etc.

Notes: (1) The LCD unit can be mounted on the panel face

(at the position where the touch panel is mounted in page 11).(2) The display language is Japanese, English or Chinese.

LCD touch panel (option)

Operation monitoring window Trend data window

Data setting window

Operation monitoring window

Internal data indication window

Data setting and monitoringData setting and monitoring

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Page 8: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

Standard specificationsStandard specifications

●Three-phase 3 kV series; Overloadcapacity:105%1min,120%1min(Atcoldstart,atcoolingfintemperatureof40℃orlower)Codesymbol Input

voltage[kV]

Rated capacity

[kVA]

Rated current

[A]

Maximumcurrent(whenoverloaded)

[A]*1

Applicablemotormaximumoutput

[KW]*2

Maincircuitinsulationclass

Maincircuitstandardratedshort-circuitcurrent

[kA 1sec]

Control powersourcecapacity

[kVA]

Fan capacity

[kVA]

Outlinedrawing

Outlinedimensions Approx.mass[kg]*3

A(Fullwidth)[mm]

B (Transformerpanel)[mm]

C (Converterpanel)[mm]

D (Control/outputpanel)[mm]

E(Fansection)[mm]

F(Depth)[mm]

G (Maintenancespace)[mm]

FRN46-1FA-3□□30-0350□ 3.0 350 68 72 285 3B 8.0

0.5 2.3 Fig.1 2000-

1500 500 458 1000 1500 2000FRN46-1FA-3□□33-0390□ 3.3 390 315 FRN46-1FA-3□□30-0500□ 3.0 500 98 103 400 3B 8.0

0.5 1.7 2300

-1800 500 458 1100 1500 3300

FRN46-1FA-3□□33-0560□ 3.3 560 450 FRN46-1FA-3□□30-0700□ 3.0 700 134 141 560 3B 8.0

0.5 3.4 Fig.2 2300

-1800 500 520 1200 1500 3900

FRN46-1FA-3□□33-0770□ 3.3 770 610 FRN46-1FA-3□□30-1050□ 3.0 1050 202 212 840 3B 8.0 0.5 5.7 Fig.3 3000 2100 900 - 490 1300 1500 4300FRN46-1FA-3□□33-1150□ 3.3 1150 920FRN46-1FA-3□□30-1350□ 3.0 1350 262 275 1100 3B 8.0

0.5 10 Fig.4 3500 2300 1200 - 552 1400 1500 6000

FRN46-1FA-3□□33-1500□ 3.3 1500 1200FRN46-1FA-3□□30-1600□ 3.0 1600 306 321 1280 3B 12.5

0.5 9.2 3500 2300 1200 - 455 1400 1500 6200

FRN46-1FA-3□□33-1750□ 3.3 1750 1400 FRN46-1FA-3□□30-2350□ 3.0 2350 459 482 1930 3B 25.0 0.5 9.2 Fig.5 3800 2400 1400 - 455 1400 1500 9000FRN46-1FA-3□□33-2600□ 3.3 2600 2100FRN46-1FA-3□□30-3200□ 3.0 3200 612 643 2570 3B 25.0 0.5 11.5 Fig.6 6800 2300 3600 900 455 1400 1500 12300FRN46-1FA-3□□33-3500□ 3.3 3500 2800FRN46-1FA-3□□30-4750□ 3.0 4750 918 964 3850 3B 25.0

0.5 20.6 Fig.7 10900 5200 4800 900 600 1900 1800 26000

FRN46-1FA-3□□33-5200□ 3.3 5200 4200 *1Atanoutputfrequencyof25Hzorless,theoutputcurrentislimited.(Atafrequencyof0.2Hz,thecurrentis70%ofratedcurrent.)*2TheapplicablemotormaximumoutputisthereferencevalueofFujiElectric’sstandard4-polemotors.*3Theapprox.massisthestandardmassanddependsonoptions.

Input sideMain circuit power supplyControl power supplyFan power supplyFrequency setting Run commandStop commandReady for operationInput circuit breaker status signal

3-phase 3000/3300/6000/6600 V, 50/60 HzSingle phase 200/220 V, 50/60 Hz3-phase 200/220 V, 50/60 Hz0 to 10 V/0 to 100%or 4 to 20 mA/0 to 100%Opening for run ("a" contact)Opening for stop ("b" contact)Closure when ready ("a" contact)Closure when closed ("a" contact)

Input impedance 1MΩInput impedance 250ΩDry contact

Output sideElectrical condition readyUnder operationMajor faultMinor faultInput circuit breaker closing conditionInput circuit breaker trip signalAnalog signal (option) (*)

Closure when ready ("a" contact)Closure under operation ("a" contact)Closure at major fault ("a" contact)Closure at minor fault ("a" contact)Closure when electrical condition ready ("a" contact)Closure in major fault ("a" contact) 0 to 10 V4 to 20 mA

Dry contact (contact capacity: 250 V AC, 2 A or 30 V DC, 3 A)

Load resistance 10kΩ or more Load resistance 750Ω or less

(*): The analog output signal is selectable (output current, output voltage, output frequency, and others).

Standard specifications (VT* specifications: For square reduction torque)

●Descriptionof codesymbol(VT)

*VT:VariableTorque

●Standard interface

●Dimensions

Fig. 1 3.3 kV: 390, 560 kVA Fig. 6 3.3 kV: 3500 kVA

Fig. 73.3kV:5200kVAFig. 4 3.3 kV: 1500, 1750 kVA

Fig. 2 3.3 kV: 770 kVA

Fig. 53.3kV:2600kVA

Fig. 3 3.3 kV: 1150 kVA

Frontmaintenancestructure Front/rearmaintenancestructure

OutputvoltageCode Outputvoltage30 3.0 kV33 3.3 kV

AuxiliarypowersourceCode AuxiliarypowersourceA Controlpowersource:Single-phase200Vor220V

Fanpowersource:Three-phase200Vor220VZ Other

InputvoltageandfrequencyCode Inputvoltageandfrequency305 3.0kV50Hz306 3.0kV60Hz335 3.3kV50Hz336 3.3kV60Hz

ControlsystemCode ControlsystemF VTspecifications(V/Fsimplesensorlessvector)

BasiccodesymbolCode ProductcategoryFRN46-1 FRENIC4600FM5e

OutputcapacityCode Outputcapacity0250to0970 250to970kVA1000 to 9500 1000 to 9500 kVAX500 10500 kVA

FRN46—1 F A — 665 60 — 1000 A

C DA

C DA

B CA

B CA

B CA

B DCA

DA

Wiring duct

C BMin. G FFront maintenance space

Min

. 500

Upper maintenance spaceCeiling

Min. G F 600

Min

. 500

Upper maintenance spaceCeiling

Front maintenance space Rear maintenance space

Min. G F 1200

Min

. 110

0

Upper maintenance spaceCeiling

Front maintenance space

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Page 9: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

Standard specificationsStandard specifications

●Dimensions

Frontmaintenancestructure

Front/rearmaintenancestructure

●Three-phase 6 kV series; Overloadcapacity:105%1min,120%1min(Atcoldstart,atcoolingfintemperatureof40℃orlower)Codesymbol Input

voltage[kV]

Rated capacity

[kVA]*1

Rated current

[A]

Maximumcurrent(whenoverloaded)

[A]*2

Applicablemotormaximumoutput

[KW]*3

Maincircuitinsulationclass

Maincircuitstandardratedshort-circuitcurrent

[kA 1sec]

Control powersourcecapacity

[kVA]

Fan capacity

[kVA]

Outlinedrawing

Outlinedimensions Approx.mass[kg]*4

A(Fullwidth)[mm]

B (Transformerpanel)[mm]

C (Converterpanel)[mm]

D (Control/outputpanel)[mm]

E(Fansection)[mm]

F(Depth)[mm]

G (Maintenancespace)[mm]

FRN46-1FA-6□□60-2360□ 6.0 2360 227 238 1900 6B 8.0 0.5 13.8 Fig.8 4800 2400 2400-

455 1400 1300 10200FRN46-1FA-6□□66-2600□ 6.6 2600 2000FRN46-1FA-6□□60-2700□ 6.0 2700 265 275 2200 6B 8.0 0.5 13.8 Fig.9 4800 2400 2400

-552 1400 1500 10200

FRN46-1FA-6□□66-3000□ 6.6 3000 2400FRN46-1FA-6□□60-3200□ 6.0 3200 306 321 2560 6B 12.5 0.5 13.8 4800 2400 2400

-552 1400 1500 11200

FRN46-1FA-6□□66-3500□ 6.6 3500 2800FRN46-1FA-6□□60-4000□ 6.0 4000 385 462 3200 6B 12.5 0.5 17.4 Fig.10 6100 2700 2800 600 500 1700 2000 17900FRN46-1FA-6□□66-4400□ 6.6 4400 3500 FRN46-1FA-6□□60-4700□ 6.0 4700 459 482 3860 6B 25.0 0.5 17.4 6100 2700 2800 600 500 1700 2000 17900 FRN46-1FA-6□□66-5200□ 6.6 5200 4160 FRN46-1FA-6□□60-6400□ 6.0 6400 612 643 5140 6B 25.0 0.5 24.8 Fig.11 12900 2400 3600 900 455 1400 1500 24500FRN46-1FA-6□□66-7000□ 6.6 7000 5500 FRN46-1FA-6□□60-9500□ 6.0 9500 918 964 7700 6B 25.0 0.5 44.6 Fig.12 21800 5600 4800 1000 600 1800 1800 51000FRN46-1FA-6□□66-X500□ 6.6 10500 8300 *1For2,300kVAorless,seetheFRENIC4600FM5dcatalog(24D1-E-0003).*2Atanoutputfrequencyof25Hzorless,theoutputcurrentislimited.(Atafrequencyof0.2Hz,thecurrentis70%ofratedcurrent.)*3TheapplicablemotormaximumoutputisthereferencevalueofFujiElectric’sstandard4-polemotors.*4Theapprox.massisthestandardmassanddependsonoptions.

Fig. 86.6kV:2600kVA Fig. 9 6.6 kV: 3000, 3500 kVA Fig. 106.6kV:4400kVA,5200kVA

Fig. 11 6.6 kV: 7000 kVA

Front/rearmaintenancestructureFig. 12 6.6kV: 10500kVA

Standard specifications (VT* specifications: For square reduction torque)*VT: VariableTorque

●Descriptionof codesymbol(VT)

OutputvoltageCode Outputvoltage60 6.0 kV66 6.6 kV

InputvoltageandfrequencyCode Inputvoltageandfrequency605 6.0kV50Hz606 6.0kV60Hz665 6.6kV50Hz666 6.6kV60Hz

ControlsystemCode ControlsystemF VTspecifications(V/Fsimplesensorlessvector)

BasiccodesymbolCode ProductcategoryFRN46-1 FRENIC4600FM5e

OutputcapacityCode Outputcapacity0250to0970 250to970kVA1000 to 9500 1000 to 9500 kVAX500 10500 kVA

FRN46—1 F A — 665 60 — 1000 A

Input sideMain circuit power supplyControl power supplyFan power supplyFrequency setting Run commandStop commandReady for operationInput circuit breaker status signal

3-phase 3000/3300/6000/6600 V, 50/60 HzSingle phase 200/220 V, 50/60 Hz3-phase 200/220 V, 50/60 Hz0 to 10 V/0 to 100%or 4 to 20 mA/0 to 100%Opening for run ("a" contact)Opening for stop ("b" contact)Closure when ready ("a" contact)Closure when closed ("a" contact)

Input impedance 1MΩInput impedance 250ΩDry contact

Output sideElectrical condition readyUnder operationMajor faultMinor faultInput circuit breaker closing conditionInput circuit breaker trip signalAnalog signal (option) (*)

Closure when ready ("a" contact)Closure under operation ("a" contact)Closure at major fault ("a" contact)Closure at minor fault ("a" contact)Closure when electrical condition ready ("a" contact)Closure in major fault ("a" contact) 0 to 10 V4 to 20 mA

Dry contact (contact capacity: 250 V AC, 2 A or 30 V DC, 3 A)

Load resistance 10kΩ or more Load resistance 750Ω or less

(*): The analog output signal is selectable (output current, output voltage, output frequency, and others).

●Standard interface

AuxiliarypowersourceCode AuxiliarypowersourceA Controlpowersource:Single-phase200Vor220V

Fanpowersource:Three-phase200Vor220VZ Other

B CA

B CA A

2300

602360

E

D C B

CB BCDA

2300

602360

E

DA

CC BB

2300

6023

60E

Wiring duct

Min. G FFront maintenance space

Min

. 500

Upper maintenance spaceCeiling

Min. G F 600

Min

. 500

Upper maintenance spaceCeiling

Front maintenance space Rear maintenance spaceMin. G F 1200

Min

. 110

0

Upper maintenance spaceCeiling

Front maintenance space

15 16

Page 10: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

Standard specificationsStandard specifications

●Three-phase 3 kV series; Converteroverloadcapacity:105%ofratedcurrent1min;150%ofCTapplicablecontinuouscurrent(motorprotection)1minCodesymbol Input

voltage[kV]

Rated capacity

[kVA]

Rated current

[A]

CT applicablecapacity

[kVA]

CTapplicablecontinuouscurrent

[A]

Maximumcurrent(whenoverloaded)

[A]

CTapplicablemotormaximumoutput

[kW] *1

Maincircuitinsulationclass

Maincircuitstandardratedshort-circuitcurrent

[kA 1sec]

Control powersourcecapacity

[kVA]

Fan capacity

[kVA]

Outlinedrawing

Outlinedimensions Approx.mass[kg]*2A (Fullwidth)

[mm]B (Transformerpanel)

[mm]C (Converterpanel)

[mm]D (Control/outputpanel)

[mm]E(Fansection)

[mm]F(Depth)

[mm]G (Maintenancespace)

[mm]

FRN46-1□A-3□□30-0250□ 3.0 350 68 250 48 72 185 3B 8.0 0.5 2.3 2000 - 1500 500 458 1000 1500 2000 FRN46-1□A-3□□33-0275□ 3.3 390 275 200

FRN46-1□A-3□□30-0350□ 3.0 500 98 350 68 103 265 3B 8.0 0.5 1.7 2300 - 1800 500 458 1100 1500 3300FRN46-1□A-3□□33-0390□ 3.3 560 390 300 FRN46-1□A-3□□30-0490□ 3.0 700 134 490 94 141 355 3B 8.0 0.5 3.4 Fig.2 2300 - 1800 500 520 1200 1500 3900 FRN46-1□A-3□□33-0540□ 3.3 770 540 400 FRN46-1□A-3□□30-0730□ 3.0 1050 202 730 141 212 560 3B 8.0 0.5 5.7

Fig.3 3000 2100 900 - 490 1300 1500 4300

FRN46-1□A-3□□33-0800□ 3.3 1150 800 630 FRN46-1□A-3□□30-0950□ 3.0 1350 262 950 183 275 710 3B 8.0 0.5 10 Fig.4 3500 2300 1200 - 552 1400 1500 6000FRN46-1□A-3□□33-1045□ 3.3 1500 1045 800 FRN46-1□A-3□□30-1110□ 3.0 1600 306 1110 214 321 900 3B 12.5 0.5 9.2 3500 2300 1200 - 455 1400 1500 6200FRN46-1□A-3□□33-1220□ 3.3 1750 1220 1000 FRN46-1□A-3□□30-1670□ 3.0 2350 459 1670 321 482 1320 3B 25.0 0.5 9.2 Fig.5 3800 2400 1400 - 455 1400 1500 9000FRN46-1□A-3□□33-1830□ 3.3 2600 1830 1500 FRN46-1□A-3□□30-2220□ 3.0 3200 612 2220 428 643 1700 3B 25.0 0.5 11.5 Fig.6 6800 2300 3600 900 455 1400 1500 12300FRN46-1□A-3□□33-2450□ 3.3 3500 2450 1900 FRN46-1□A-3□□30-3340□ 3.0 4750 918 3340 643 964 2650 3B 25.0 0.5 20.6 Fig.7 10900 5200 4800 900 600 1900 1800 26000FRN46-1□A-3□□33-3670□ 3.3 5200 3670 3150 *1TheapplicablemotormaximumoutputisthereferencevalueofFujiElectric’sstandard4-polemotors.*2Theapprox.massisthestandardmassanddependsonoptions.

FRN46—1 C A — 665 60 — 1000 AInputvoltageandfrequencyCode Inputvoltageandfrequency305 3.0kV50Hz306 3.0kV60Hz335 3.3kV50Hz336 3.3kV60Hz

BasiccodesymboCode ProductcategoryFRN46-1 FRENIC4600FM5e

OutputcapacityCode Outputcapacity0250to0970 250to970kVA1000 to 9500 1000 to 9500 kVAX500 10500 kVA

●Descriptionof codesymbol(CT)

●Dimensions

Fig. 1 3.3 kV: 390, 560 kVA Fig. 6 3.3 kV: 3500 kVA

Fig. 73.3kV:5200kVAFig. 4 3.3 kV: 1500, 1750 kVA

Fig. 2 3.3 kV: 770 kVA

Fig. 53.3kV:2600kVA

Fig. 3 3.3 kV: 1150 kVA

Front maintenance structure Front/rearmaintenancestructure

Standard specifications (CT* specifications: Constant torque application)*CT: ConstantTorque

Input sideMain circuit power supplyControl power supplyFan power supplyFrequency setting Run commandStop commandReady for operationInput circuit breaker status signal

3-phase 3000/3300/6000/6600 V, 50/60 HzSingle phase 200/220 V, 50/60 Hz3-phase 200/220 V, 50/60 Hz0 to 10 V/0 to 100%or 4 to 20 mA/0 to 100%Opening for run ("a" contact)Opening for stop ("b" contact)Closure when ready ("a" contact)Closure when closed ("a" contact)

Input impedance 1MΩInput impedance 250ΩDry contact

Output sideElectrical condition readyUnder operationMajor faultMinor faultInput circuit breaker closing conditionInput circuit breaker trip signalAnalog signal (option) (*)

Closure when ready ("a" contact)Closure under operation ("a" contact)Closure at major fault ("a" contact)Closure at minor fault ("a" contact)Closure when electrical condition ready ("a" contact)Closure in major fault ("a" contact) 0 to 10 V4 to 20 mA

Dry contact (contact capacity: 250 V AC, 2 A or 30 V DC, 3 A)

Load resistance 10kΩ or more Load resistance 750Ω or less

(*): The analog output signal is selectable (output current, output voltage, output frequency, and others).

●Standard interface

OutputvoltageCode Outputvoltage30 3.0 kV33 3.3 kV

ControlsystemCode ControlsystemC CTspecifications(V/Fsimplesensorlessvector)S CTspecifications(sensorlessvector)V CTspecifications(vectorwithsensor)

AuxiliarypowersourceCode AuxiliarypowersourceA Controlpowersource:Single-phase200Vor220V

Fanpowersource:Three-phase200Vor220VZ Other

C DA

C DA

B CA

B CA

B CA

B DCA

DA

Wiring duct

C BMin. G FFront maintenance space

Min

. 500

Upper maintenance spaceCeiling

Min. G F 600

Min

. 500

Upper maintenance spaceCeiling

Front maintenance space Rear maintenance space

Min. G F 1200

Min

. 110

0

Upper maintenance spaceCeiling

Front maintenance space

17 18

Page 11: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

Standard specificationsStandard specifications

●Three-phase 6 kV series; Converteroverloadcapacity:105%ofratedcurrent1min;150%ofCTapplicablecontinuouscurrent(motorprotection)1minCodesymbol Input

voltage[kV]

Rated capacity

[kVA] *1

Rated current

[A]

CT applicablecapacity

[kVA]

CTapplicablecontinuouscurrent

[A]

Maximumcurrent(whenoverloaded)

[A]

CTapplicablemotormaximumoutput

[kW] *2

Maincircuitinsulationclass

Maincircuitstandardratedshort-circuitcurrent

[kA 1sec]

Control powersourcecapacity

[kVA]

Fan capacity

[kVA]

Outlinedrawing

Outlinedimensions Approx.mass[kg]*3

A(Fullwidth)[mm]

B(Transformerpanel)[mm]

C(Converterpanel)[mm]

D(Control/outputpanel)[mm]

E(Fansection)[mm]

F(Depth)[mm]

G(Maintenancespace)[mm]

FRN46-1□A-6□□60-1900□ 6.0 2360 238 1900 159 238 1320 6B 8.0 0.5 13.8 Fig.8 4800 2400 2400-

455 1400 1300 10200FRN46-1□A-6□□66-2000□ 6.6 2600 2000 1500 FRN46-1□A-6□□60-2200□ 6.0 2700 275 2200 186 275 1600 6B 8.0 0.5 13.8 Fig.9 4800 2400 2400

-552 1400 1500 10200

FRN46-1□A-6□□66-2400□ 6.6 3000 2400 1700 FRN46-1□A-6□□60-2560□ 6.0 3200 321 2560 214 321 1800 6B 12.5 0.5 13.8 4800 2400 2400

-552 1400 1500 11200

FRN46-1□A-6□□66-2800□ 6.6 3500 2800 1900 FRN46-1□A-6□□60-3200□ 6.0 4000 462 3200 269 462 2250 6B 12.5 0.5 17.4 Fig.10 6100 2700 2800 600 500 1700 2000 17900FRN46-1□A-6□□66-3500□ 6.6 4400 3500 2360FRN46-1□A-6□□60-3860□ 6.0 4700 482 3860 321 482 2800 6B 25.0 0.5 17.4 6100 2700 2800 600 500 1700 2000 17900FRN46-1□A-6□□66-4160□ 6.6 5200 4160 3000 FRN46-1□A-6□□60-5140□ 6.0 6400 643 5140 428 643 3750 6B 25.0 0.5 24.8 Fig.11 12900 2400 3600 900 455 1400 1500 24500FRN46-1□A-6□□66-5500□ 6.6 7000 5500 4250FRN46-1□A-6□□60-7700□ 6.0 9500 964 7700 643 964 5300 6B 25.0 0.5 44.6 Fig.12 21800 5600 4800 1000 600 1800 1800 51000FRN46-1□A-6□□66-8300□ 6.6 10500 8300 6200*1For2,300kVAorless,seetheFRENIC4600FM5dcatalog(24D1-E-0003).*2TheapplicablemotormaximumoutputisthereferencevalueofFujiElectric’sstandard4-polemotors.*3Theapprox.massisthestandardmassanddependsonoptions.

Standard specifications (CT* specifications: Constant torque application)*CT: ConstantTorque

●Dimensions

Frontmaintenancestructure

Front/rearmaintenancestructure

Fig. 86.6kV:2600kVA Fig. 9 6.6 kV: 3000, 3500 kVA Fig. 106.6kV:4400kVA,5200kVA

Fig. 11 6.6 kV: 7000 kVA

Front/rearmaintenancestructureFig. 12 6.6kV: 10500kVA

Input sideMain circuit power supplyControl power supplyFan power supplyFrequency setting Run commandStop commandReady for operationInput circuit breaker status signal

3-phase 3000/3300/6000/6600 V, 50/60 HzSingle phase 200/220 V, 50/60 Hz3-phase 200/220 V, 50/60 Hz0 to 10 V/0 to 100%or 4 to 20 mA/0 to 100%Opening for run ("a" contact)Opening for stop ("b" contact)Closure when ready ("a" contact)Closure when closed ("a" contact)

Input impedance 1MΩInput impedance 250ΩDry contact

Output sideElectrical condition readyUnder operationMajor faultMinor faultInput circuit breaker closing conditionInput circuit breaker trip signalAnalog signal (option) (*)

Closure when ready ("a" contact)Closure under operation ("a" contact)Closure at major fault ("a" contact)Closure at minor fault ("a" contact)Closure when electrical condition ready ("a" contact)Closure in major fault ("a" contact) 0 to 10 V4 to 20 mA

Dry contact (contact capacity: 250 V AC, 2 A or 30 V DC, 3 A)

Load resistance 10kΩ or more Load resistance 750Ω or less

(*): The analog output signal is selectable (output current, output voltage, output frequency, and others).

●Standard interface

FRN46—1 C A — 665 60 — 1000 AInputvoltageandfrequencyCode Inputvoltageandfrequency605 6.0kV50Hz606 6.0kV60Hz665 6.6kV50Hz666 6.6kV60Hz

BasiccodesymbolCode ProductcategoryFRN46-1 FRENIC4600FM5e

OutputcapacityCode Outputcapacity0250to0970 250to970kVA1000 to 9500 1000 to 9500 kVAX500 10500 kVA

●Descriptionof codesymbol(CT)

ControlsystemCode ControlsystemC CTspecifications(V/Fsimplesensorlessvector)S CTspecifications(sensorlessvector)V CTspecifications(vectorwithsensor)

OutputvoltageCode Outputvoltage60 6.0 kV66 6.6 kV

AuxiliarypowersourceCode AuxiliarypowersourceA Controlpowersource:Single-phase200Vor220V

Fanpowersource:Three-phase200Vor220VZ Other

B CA

B CA A

2300

602360

E

D C B

CB BCDA

2300

602360

E

DA

CC BB

2300

6023

60E

Wiring duct

Min. G FFront maintenance space

Min

. 500

Upper maintenance spaceCeiling

Min. G F 600

Min

. 500

Upper maintenance spaceCeiling

Front maintenance space Rear maintenance spaceMin. G F 1200

Min

. 110

0

Upper maintenance spaceCeiling

Front maintenance space

19 20

Page 12: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

Common specificationsCommon specifications

Common specifications

Protection functions

Input Maincircuit Three-phase3000or3300or6000or6600V;50or60Hz

Auxiliarypowersource Controlpowersource:Single-phase200or220V,50or60Hz;Fanpowersource:Three-phase200or220V,50or60Hz

Cellcontrolpowersource SuppliedfromACmaincircuit(suppliedfromsecondarysideofinputtransformer)

Allowablepowersourcevariation Voltage:±10%;Frequency:±5%

Control system

Controlsystem V/fconstantcontrolwithsimplesensorlessvectorcontrol,vectorcontrol,andsensorlessvectorcontrolareavailable.(Mustbeselectedwhenordering.)

Outputfrequency Controlrange:0.2Hzto50or60Hz(option:upto120Hz);Accuracy:±0.5%relativetomaximumfrequency(foranalogfrequencystandardinput);Resolution:0.005%

Acceleration,decelerationtime 0.1~5500s

Maincontrolfunctions Currentlimit,stallprevention,jumpfrequencysetting,decelerationtopreventovervoltage,restartaftermomentarypowerinterruption(optional)

Protectionfunctions Overcurrent,maincircuitfuseblown,overvoltage,undervoltage,CPUfault,coolingfanstop

Transmissionfunctions(optional) T-link,PROFIBUS-DP,Modbus

Structure Panel Steelpanel,self-standing,enclosed;Protectionrating:IP20(Otherratingoptional);Coolingmethod:Forcedventilationwithceilingfan

Paintfinishcolor Munsell5Y7/1(interiorandexterior)

Ambientconditions *1

Temperature Ambienttemp.:0to+40°C;Storagetemp.:–10to+60°C;Transporttemp.:–10to+70°C(+60to+70°C:Within24h)

Humidity 85%RHmax.(non-condensing)

Installation location Indoor;Sitealtitude:Upto1000mabovesealevel;Accelerationvibration:Upto4.9m/s2(10to50Hz)Atmosphere:Generalenvironmentfreefromcorrosivegas,dust,flammableorexplosivegas

Applicablestandard JIS,JEMJEC

*1:Tousethisinverterunitatanambienttemperatureof+40°Cormore,atanaltitudeof1,000mormore,deratingisrequired.Contactus.Note1)Regenerativebrakingisnotprovided.Note2)Forthisinverterunit,aseparatededicatedinputcircuitbreakerisrequired.

Item Description Touchpaneldisplay

Relatedfunctioncode

Overcurrent Thisstatusisdetectedifthepeakvalueofoutputcurrentexceedstheovercurrentoperationlevel.Althoughthisfunctionvariesdependingontheripplerateofoutputcurrent(differsdependingonmotorconstant)becauseofmomentaryoperation,itmeansthatcurrentlargerthanapproximately200%ofinverterratedcurrent(intermsofeffectivevalue)isflowing.

OC

Inverteroverload Thisstatusisdetectedifoutputcurrentoverloadisdetected(currentthatexceedstheinverterratedcurrentisflowingcontinuously).

OLINV

Motoroverload Thisstatusisdetectedifoutputcurrentthatexceedstheoverloadsettingisflowingcontinuouslyformorethanthesettime.

OLM No.169[No.358], No.170[No.359],No.171[No.360], No.173

Overfrequency,overspeed

Thisstatusisdetectediftheinverteroutputfrequencyortherevolvingspeedexceeds120%oftherating. OS No.173

ACRCPUerror ThiserrorisoutputifanyCPUinterruptforACRdoesnotoccurforcertainperiod. ACPU

Pulsedistributionerror ThiserrorisoutputiftheCPUforpulsedistributionthatcontrolstheoutputpulseoritsperipheralcircuitisabnormalandthewatchdogtimer(WDT)isactivated.

PDU

Analogfrequencysettingerror

Thiserrorisoutputiftheanalogfrequencysettingdropsdrastically.Duringmomentarypowerinterruptionandwithin100msafterrecoveryfrommomentarypowerinterruption,thisfaultisnotdetected.

AI No.89, No.90

Motorstartingjam Thestartingjamisdetectediftheinverteroutputfrequencyislessthanthesettingandtheoutputcurrentdetectedvalue(calculatedforthemotor)iscontinuouslyoverthesetvalueformorethanthesettime.

MLK No.176[No.367], No.177[No.368]No.178[No.369]

Momentarypowerinterruption

ThisstatusisoutputifmomentarypowerinterruptionoftheDDCcontrolpowersource(thevoltageislessthan85%ofpowersourcevoltageformorethan20ms)occursduringmotoroperation.

PWRL No.284

Systemmomentarypowerinterruption

Thisstatusisoutputifmomentarypowerinterruptionofthesystempowersource(thevalueislessthanthesetvalueofsettingNo.295formorethan4ms)occursduringmotoroperation.

MPWRL No.284

Item Description Touchpaneldisplay

Relatedfunctioncode

Systempowerinterruptionfault

Thisfaultisdetectedifthesystempowersourcedropslessthanthesetvalueofmomentarypowerinterruptionduringmotoroperationandthemomentarypowerinterruptioncontinuesformorethanthesettime.

MLPWR No.290,No.295,No.284,No.293

Powerinterruptionfault ThisfaultisdetectedifmomentarypowerinterruptionoftheDDCcontrolpowersource(thevoltageislessthan85%ofpowersourcevoltage)occursduringmotoroperationandthemomentarypowerinterruptioncontinuesformorethanthesettime.

LPWRL No.293,No.290,No.297,No.284

Circuitbreakerswitchingfault

Thisfaultisdetectedifboththeinverterandthecommercialcircuitbreakerareonformorethan1secondduringsynchronizingandparalleloffoperation.

MCLAP No.173

Synchronizingjam Thisfaultisdetectedifphasefocusingwiththecommercialpowersourcedoesnotcompletesynchronizingwithin20safteroutputofthesynchronizingcommandduringsynchronizingandparalleloffoperation.

SYNC

Flyingstartfault Thisfaultisdetectedifthenumberofretriesduringaspeedsearchfaultatthestart-upoftheinverterexceedstheretrylimitsetting.

RTRY No.195, No.196

Externalminorfault Thisfaultisoutputifsomeminorfaultisinputfromanexternalsequence. FTB

Externalmajorfault Thisfaultisoutputifsomemajorfaultisinputfromanexternalsequence. FTA

Externalintermediatefault Thisfaultisoutputifsomeintermediatefaultisinputfromanexternalsequence. FTC

Groundfault Thisfaultisdetectedifthegroundfaultdetectingrelayisactivated. OVG No.173

Fanandtemperaturemajorfault Thisfaultisdetectedifaninverterpanelfanfaultandtransformeroverheating(majorfault)occur. FANH

Fanandtemperatureminorfault Thisfaultisdetectedifaninverterpanelfanfaultandtransformeroverheating(minorfault)occur. FANL

Printedcircuitboardtemperatureerror Thiserrorisdetectedifthetemperatureofthecontrolprintedcircuitboardexceeds60°C. OTDDC

Transformeroverheatingmajorfault Thisfaultisdetectediftransformeroverheating(majorfault)occurs. TRTMP

Optical link error Thiserrorisdetectedifanerroroccursintheopticallinkthatcomposesmultiplextransmission. LINK

Modbuserror ThisfaultisactivatedifaModbuslogicerror(addresserror,parityerror,etc.)occursortransmissionstopsformorethanthesettime.(DetectedonlyduringModbusinterlockoperationandwhentheMC-RNonconditionsaresatisfied.)

MOD No.377, No.174

PSBcarderror Thiserrorisactivatedafteranemergencystopif"PSBerror"issetatthestatusflagofthePROFIBUStransmissionboard(PSB).(DetectedonlyduringPLCinterlockoperationandwhentheMC-RNonconditionsaresatisfied.)

PSB No.174

PROFIBUSerror Thiserrorisactivatediftransmissionstopsformorethan100msinthePROFIBUS.(DetectedonlyduringPLCinterlockoperationandwhentheMC-RNonconditionsaresatisfied.)

PROFI No.174

MICREX error Thiserrorisactivatedifthe"TER:Transmissionerror"bitindatareceivedfromPLCis1.(DetectedonlyduringPLCinterlockoperationandwhentheMC-RNonconditionsaresatisfied.)

MICRX No.174

Uppertransmissionsystemerror

ThiserrorisactivatediftheP(E)linkhealthybitdeliveredfromtheMPUofIFC(transmissionrepeater)totheDLAofIFCis"0".(DetectedonlyduringPLCinterlockoperationandwhentheMC-RNonconditionsaresatisfied.)

IFC No.174

DLA error Thiserrorisactivatedif"DLAerror"issetatthestatusflagoftheD-LINEtransmissionboard(DLA).(DetectedonlyduringPLCinterlockoperationandwhentheMC-RNonconditionsaresatisfied.)

DLA No.174

D-LINE(T-LINK)error Thiserrorisactivatediftransmissionstopsformorethan100msontheD-LINE/T-LINK.(DetectedonlyduringPLCinterlockoperationandwhentheMC-RNonconditionsaresatisfied.)

DLINE No.174

CellDCfuseblown ThisstatusisoutputiftheinverterDCmaincircuitfuseinacellisblown.Forindividualconfirmation,checktheoperationdisplayintheunit.

DCF

Cellmaincircuitovervoltage ThisstatusisoutputiftheDCmaincircuitvoltageineachinvertercellistoohigh. OV

Maincircuitovervoltageincelldeceleration

ThisstatusisoutputiftheDCmaincircuitvoltageistoohighduringinverterdecelerationoperation. OVDEC

CellmaincircuitundervoltageP-M

ThisstatusisoutputiftheDCmaincircuitvoltageistoolow(receivingvoltageratioisapproximately80%)duringinverteroperationoriftheDCmaincircuitvoltagedoesnotexceedthedetectionlevelevenaftertheinitialcharge.

UVPM

CellmaincircuitundervoltageM-N

ThisstatusisoutputiftheDCmaincircuitvoltageistoolow(receivingvoltageratioisapproximately80%)duringinverteroperationoriftheDCmaincircuitvoltagedoesnotexceedthedetectionlevelevenaftertheinitialcharge.

UVMN

Cellmaincircuitvoltageunbalance

Thisstatusisoutputifthedifferencebetweenthepositive(P)andnegative(N)sidesofDCvoltageinacellexceeds14%ofratedvoltageformorethan5seconds.

UNB

CellPWMopticalsignalerror ThiserrorisdetectediftheopticallinkforPWMsignalsbecomesabnormal. PWM

Cellcontrolpowersourcedrop

Thisstatusisdetectedifthecontrolpowersourcevoltageinacelldropsorifthecontrolpowersourceinacellbecomesabnormal.

PWRL

Cellcoolantoverheating Thisstatusisdetectedifthecoolingfintemperatureinacellbecomes95°Corhigher. OTF

Cell local optical link error Thiserrorisdetectedifanerroroccursintheopticallinkthatcomposesmultiplextransmission. LLINK

21 22

Page 13: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

Contributes to energy savingContributes to energy saving

FRENIC4600FM5e inverter operation promises substantial energy-saving and carbon dioxide reduction.

In air-conditioning or pumping facilities, fans or pumps typically run at a constant speed even when the load is light. Adjustable speed control according to the load (air or liquid flow) through inverter operation greatly reduces energy consumption and maintains the maximum possible motor efficiency even at low-speed operation.

The following example compares constant speed motor operation with valve (or damper) control, against inverter adjustable speed control operation, and shows the electric power saved.

●Example conditions for calculation

Motor output:1,000kW, for annual operation time 4,000 hours

Operation pattern: 85% flow for 1/2 of overall time (2,000 hours)60% flow for the remaining half (2,000 hours)

●Constant speed operation of motor (with valve control)

At 85% load of liquid flow (Q)Required Power (P) = 91%×1,000kW = 910kW

At 60% load of liquid flow (Q)Required Power (P) = 76%×1,000kW = 760kW

Annual power consumption910kW×2,000h+760kW×2,000h = 3,340,000kWh

●Inverter operation (adjustable speed control operation with inverter)

At 85% load of liquid flow (Q)Required Power (P) = 61%×1,000kW = 610kW

At 60% load of liquid flow (Q)Required Power (P) = 22%×1,000kW = 220kW

Annual power consumption610kW×2,000h+220kW×2,000h=1,660,000kWh

●Annual energy-saving

3,340,000-1,660,000 = 1,680,000kWh(energy-saving = about 50%)Carbon dioxide reduction = 635,040kg

Liquid flow and power characteristics

[%]

[%]100806040200

100

80

60

40

20

0

Liquid flow

Valve control

Effect of energy-saving

Inverter control

Example of application and energy-saving effect

Req

uire

d po

wer

Main circuit powersource

Main circuit grounding

Input transformer contact prevention plate

Cooling fan control power source

Frequency commandDC 4 to 20 mA

Control system grounding2 analog input pointsDC –10 to +10 V

4 analog output pointsDC –10 to +10 VOption

Option

Digital input

Digital input

ISO. AMP

RST

RST

RSTEA

EA-VF1

EB

Class A groundingSeparate groundingfor medium-voltage inverter

Class B grounding

ECClass C grounding

EB

EC

F1P

Relay unit

CN

5

CN

5

CN

14

CN10

AOoption

I/O boardoption

Communicationboard option

Communicationboard option

Detection ofcurrent

OVGR

UVW

EN

EA-VF2

DDC LODER

Class A groundingSeparate grounding for medium-voltage inverter

3~M

Ground fault detection

Analog dataoutput

CN

7C

N9

CN

6

CN

6

218152X

RUN

X2

X1

X3

X4

2182

21832184

218521862187

2188

2189

2251FTH

ERD

FTH

FTL

Y1

Y2

Y3

Input circuit breakertrip command

Input circuit breakerclosing completed

Run command(pulse)

Stop command(pulse)

External operationconditions

External major fault

External minor fault

Input circuit breakerclose condition

Major fault

Minor fault

Running

Reserved

Electrical condition ready

2252225322542261226222632264226522662267226822692270

F1N

RCSCTC

3φ 3000/3300 V 6000/6600 V 50/60 Hz

Control power source3φ 200/220 V 50/60 Hz

Standard connection diagram

Standard connection diagram Standard connection diagram

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Page 14: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

List of Options and Spare PartsList of Options and Spare Parts

Description Recommendednumberofspareparts SpecifiedInvertercell 2unitsControl stack 1unitCoolingfan 100%Airfilter 100%Touchpanel 1unitRelayunit 1unitRelaypowersourceunit 1unit

List of options Spare partsDescription Standardspecifications SpecifiedbycustomerRating Ratedshort-timewithstandcurrent Seethelistofcodesymbolsinstandardspecifications. □(     )kA 1s

Auxiliarypowersource

Controlpowersource Single-phase 200/220V □(  )φ AC(     )V (   )HzFanpowersource Three-phase 200/220V □(  )φ AC(     )V (   )HzPowersourceformomentarypowerinterruptdetection Thefanpowersourceisusedformomentarypowerinterruptdetection.(Thesamesystemasthemaincircuitmustbeused.) □(  )φ AC(     )V (   )Hz

Structure,paintfinish Protectivestructure IP20 □IP(    ) IP21,22,30,31,32aresupported.Frontsidespecifications Hookingcover(dooronlyincontrolsection) □(           )Rearsidespecifications Hookingcover □(           )Doorgriptype Flattype(keyNo.200) □(           )Door stopper Notprovided □ProvidedCardfolderinpanel Notprovided □ProvidedProtectivecoverinchargesection

Maincircuit Notprovided □ProvidedControlcircuit Notprovided □ProvidedPart Notprovided □Provided

Ceilingfanredundancy* Noredundancy □ProvidedPaintfinishcolor Munsell5Y7/1(semigloss) □Front(       ),Inside(       )Environment Processingfortropicalandhumidzones Notprovided □Provided

Measuresagainstcorrosivegas Notprovided □ProvidedProcessingforsaltresistance Notprovided □Provided

Channelbase Nopriordelivery(shippingwithpanelmounted) □Priordelivery(doublebase)Cablestorage Lowerpartforbothmaincircuitandcontrolsection □Maincircuit:Input(   ),Output(   ),Control(   )Cablecoverplate Steelplate(Intwoparts) □(           )Dimensionsofloadingentry No restrictions □Restricted(W=    mm,H=    mm,D=    mm)Cablesupport Providedonlyoncontrolcircuit □Maincircuit:(   ),Control(   )

Wiring Wiringcolors Maincircuit:Black;Controlsection:Yellow;Groundwire:Green □(                  )Phase identification

Three-phasecircuit Phase1:Red;Phase2:White;Phase3:Blue;Neutralphase:Black □Phase 1: (  ),Phase2:(  ),Phase 3: (  ),Neutralphase:(  )Single-phasecircuit Phase1:Red;Neutralphase:Black;Phase2:Blue □Phase 1: (  ),Neutralphase:(  ),Phase2:(  )DCcircuit Positiveelectrode(P):Red;Negativeelectrode(N):Blue □Positiveelectrode(P):(  ),Negativeelectrode(N):(  )

Transformer Dialthermometer Notprovided □Provided(2warningpoints(majorandminor)areincludedinINV.)Wheel Notprovided(providedasastandardcomponentfor3.3kV,770kVA(VTspecifications)orlower) □ProvidedTap ±5% □(           )

Control Controlfrequencyrange 0.2~50/60Hz □0.2~(    )HzInverterstart-up 0Hzstart-up(start-upfromstoppedstate) □Lead-instart-up,□Speedsearchstart-upMomentarypowerinterruption Majorfault □Restart

□Duration300ms(Controlpowersource:Commercialpower)□Duration300ms(Controlpowersource:UPS)

Synchronizingandparalleloff Notprovided □Direct,□ReactorCommercialswitching Notprovided □Direct, □Reactor, □(     )Transmission Notprovided □PROFIBUS-DP,□Modbus,□T-LINKFrequency(speed)command AnalogDC4to20mA □Analog(  to     ),□Panelsurfaceadjustingknob,□Outsideadjustingknob

□Transmission,□etc.(         )Panelsurfaceadjustingknob Rotatingdirection □Normalandreverserotationprovided(NormalandreverserotationDIcommandorAnalogsignal–100to+100%)Operationlocationswitching Notprovided □LocalandremoteswitchingNumberofspareterminalsforcontrol 10%(withterminalcover) □(           )

Accessories Panelinteriorlighting Notprovided □Provided,AC(    )V,(□Fuseor□MCB)Outlet Notprovided □Provided,AC(    )V,(□Fuseor□MCB)Panel interior space heater Notprovided □Provided,AC(    )V,(□Fuseor□MCB)Motorcoolingcircuit Notprovided □Provided,AC(    )V,(    )kWMotorwindingtemperaturedetection Notprovided □Pt100ΩX(  )pcs,□NTC X (  )pcs,□FaultcontactX(  )pcsMotorbearingtemperaturedetection Notprovided □Pt100ΩX(   )pcs,□FaultcontactX(  )pcsMotorspaceheatercircuit Notprovided □Provided,AC(    )V (    )kWThermolabel Notprovided □Provided(           )Displayandoperationunit SmallLCD(touchpanel)withJapaneselanguagedisplay □Touchpanel(English)

□LargeLCD(10.4in.)(□Japanese or □Chinese)DIO extension card Notprovided □Provided Di:DC24V3mA4points,Do:DC24VMax50mA8pointsPanelmeter Notprovided □80mmsquareclass2.5,110mmsquareclass1.5*

□(    )intotal,(    )intotal,(    )intotal,(    )intotal*AOexternaloutput Notprovided □(   ) points (□4-20mAOR□0-10V)*Panelsurfacepushbutton Notprovided □PB(run),□PBL(run)

□PB(stop),□PBL(stop)□PB(faultreset),□PBL(faultreset)□PB(emergencystop)□PB(       ),□PBL(        )

Collectiveindicator Notprovided □(    )windowFoundationbolt Notprovided □Provided(      )Fieldwebadapter Notprovided □Provided

Auxiliarycomponent Lifter Notprovided □ProvidedDDC loader Notprovided □PC,software,cable,□Software,cableAOfortesting Notprovided □Provided

Overseasstandard IECsupported Notprovided □ProvidedECDirective(CEmarking) Notprovided □Provided

*:ProvidedwithAOoutputasaset*:Thisoptionisnotavailableforthe3.3kV1500kVAand6.6kV4400kVAmodelsastheyhaveasideflowfaninthestandardspecification.

25 26

Page 15: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

FRENIC4600FM5e(6.6kV 10,500kVA(*))

Back to back installation(front side)

(*): Max. capacity of this model

Wealth of functions to accommodate every needWealth of functions to accommodate every need

When selecting inverter capacity, select an inverter whose rated current value is larger than the operating current of the motor to be driven.

Selection of inverter capacity

●Selection example 1

 For driving a 3.3kV, 60Hz, 300kW, 4-pole motor: Rated current value of motor: 65A Operating current value of motor: 65A →Select an inverter capacity of 390kVA (68A). (65 < 68A)

●Selection example 2

 For driving a 3.3kV, 60Hz, 800kW, 4-pole motor: Rated current value of motor: 173A Operating current value of motor: 130A →Select an inverter capacity of 770kVA (134A). (130 < 134A)

Application Series Features Outputvoltage Capacityrange [kVA]

[V] 10 100 1000 10000

For plant FRENIC4000VM5

Vectorcontrolledinverterforplants◦ High-performancevectorcontrolsystemforquickresponse, high-accuracyandwiderangespeedcontrol.

◦ TheDC-linksystemallowshighlyefficientplantoperation.400

FRENIC4000FM5

V/fcontrolledinverterforplants◦ Frequencyoffan,pumpandgroup-drivenmotorscanbe controlledaccurately.

◦ TheDC-linksystemallowshighlyefficientplantoperation.400

FRENIC4400VM5

Large-capacityvectorcontrolledinverter◦ ThecapacityofFRENIC4000seriesunitshasbeenincreaseddueto3-levelcontrol. 800

FRENIC4400FM5

Large-capacityV/fcontrolledinverter◦ ThecapacityofFRENIC4000seriesunitshasbeenincreaseddueto3-levelcontrol. 800

FRENIC4700VM5

Medium-voltagelarge-capacityvectorcontrolledinverter◦ ThecapacityofFRENIC4000seriesunitshasbeenincreasedthankstotheseries-connecteddeviceand3-levelcontrol.

3440

FRENIC4800VM5

Medium-voltage,water-cooling,large-capacityandvectorcontrolledinverter◦ThecapacityofFRENIC4000seriesunitshasbeenincreaseddueto3-levelcontrol.

◦Downsizingachievedbyadoptingawater-coolingsystem

3100

Forgeneralindustry(medium-voltage)

FRENIC4600FM5

Medium-voltagedirect-outputinverter◦ 3.3/6.6kVIGBTinverter◦ Variablespeedoperationofmedium-voltagemotorssavesenergy.◦ Circuitconfigurationandcontrolarewelldesignedforpowersuppliesandmotors.

3300

6600

FRENIC4600FM5e

Medium-voltagedirect-outputinverter(forfansandpumps)◦ Compact◦ Variablespeedoperationofmedium-voltagemotorssavesenergy.

◦ Circuitconfigurationandcontrolarewelldesignedforpowersuppliesandmotors.

3300

6600

FRENIC4600FM5d

6600

Forgeneralindustry(low-voltage)

FRENIC-VG

High-performancevectorcontrolledinverter200

400

FRENIC-MEGA

High-performanceV/fcontrolledinverter200

400

FRENIC-ECO

V/fcontrolledinverterforfansandpumps200

400

5400

900

6000

2000

7800

24000

7500

3750

10500

5200

2300

800 kW

90 kW

560 kW

110 kW

630 kW

90 kW

27 28

Page 16: Medium-voltage Drives FRENIC4600FM5e...Fan, pump, granulator Electric power Induced draft fan (IDF), forced draft fan (FDF) Primary, secondary blower Condensate pump Circulating water

EC97J1061 051CM021

MEMOMEMO

Kobe Factory, where this instrument is manufactured, iscertified by ISO14001 Environmental management systems.

Ordering InformationOrdering Information

Ordering Information

Application of inverter Remarks:

Load machine specifications Name: □Pump, □Fan, □Blower, □Air compressor, □Other ( ) Load torque characteristics: □Square-law speed, □Constant torque, □Constant output Moment of load inertia after conversion into motor shaft (J): kg・m2

Overload: % Input specifications Rated voltage: V± % Control power source: -phase, -wires, V, Hz Drive motor Motor specifications: □Squirrel-cage rotor, □ ( ), □Existing, □New installation Rating Output: kW No. of poles: Voltage: kV

Frequency: Hz Speed control Controllable range: r/min to r/min Rotational frequency setting method □Analog signal: 4 to 20mA, 0 to 10V, □Up/down signal, □ ( ) Commercial power source bypass circuit □with, □without Ambient conditions Install location: Indoor Altitude: m

Limit on carrying-in: Provision of air conditioning: Humidity: %RH Temperature: ℃

Speed: r/min Current: A

Rated frequency: Hz± %

When placing an order or making an inquiry, please state the following.

29 30