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Matthew Trimm Siemens Update - SCOAR€¦ · Field Service “Hands On” training for non-Field...
Transcript of Matthew Trimm Siemens Update - SCOAR€¦ · Field Service “Hands On” training for non-Field...
Matthew Trimm
Siemens Update
Restricted © Siemens Energy, Inc. 2016
May 2016 Page 2 Restricted © Siemens Energy, Inc. 2016
Overview
• Review Siemens Field Service and Siemens Generation Services Company
May 2016 Page 3 Restricted © Siemens Energy, Inc. 2016
Overview
• Review Siemens Field Service and Siemens Generation Services Company
• Review Siemens Power and Gas
May 2016 Page 4 Restricted © Siemens Energy, Inc. 2016
Siemens - Regional & Divisional Structure
Market
Americas Healthcare
worldwide
Middle East,
Russia, Asia, Australia
Europe,
Africa
Siemens Financial Services
SFS
Divisions (report P&L)
Power and Gas
PG
Wind Power and Renewables
WP
Power Generation Services
PS
Mobility
MO
Energy Management
EM
Building Technologies
BT
Digital Factory
DF
Process Industries and Drives
PD
Healthcare
HC
Separately managed
+69,000 Employees in the USA +300,000 Employees World Wide
Power Generation Service Division
PS
May 2016 Page 5 Restricted © Siemens Energy, Inc. 2016
Siemens Field Service Culture
Safety, Quality, Schedule - in that Order !!
May 2016 Page 6 Restricted © Siemens Energy, Inc. 2016
Siemens Field Service Culture
Safety, Quality, Schedule - in that Order !!
NEVER – Schedule, Schedule, Schedule
May 2016 Page 7 Restricted © Siemens Energy, Inc. 2016
Safety Performance in the Field Service of Gas Turbines, Steam Turbines &
Generators
During FY15, observed an increase in Recordable injuries
to union craftsmen.
Real Time analysis of FY15 data showed 64% of injuries
occurred to the 27% of the workforce that were “New to
Siemens.”
Prior to start of FY16, launched the “New to Siemens”
Program.
On the job, real time focused coaching and mentoring of
“New to Siemens” craftsmen - Resulting in significant
improvement in RIR & LWIR in FY16 YTD.
ZERO LWD injuries in FY16 YTD.
Safety Performance Discussion
Four Nationwide Safety Stand Downs plus four Product line
Safety Stand downs during FY 15
Intense focus on the “Quality” of JHA’s & Take 5’s
“Safety, It’s in Your Hands” and “Line of Fire Awareness”
campaigns rolled out for the reduction of hand related injuries
Cut-resistant gloves issued as normal work gloves
Increased focus on Near-Miss Reporting ( 7% increase in FY15 )
Continuing focus on proper selection of PPE
Senior Management Review of Recordable Injuries
Zero Harm Culture!
Continuous improvements
May 2016 Page 8 Restricted © Siemens Energy, Inc. 2016
Field Service Resources Workforce Safety, Quality & Productivity
Human Resource investment in EIT, EHS and FS Hands On ensure knowledge exchange and skill transfer for the future
• New EHS Field Safety Specialist program added
in 2015
o Lead site project safety programs
o Develop and improve safety procedures
o Manage, report and investigate safety incident
o Manage Craft Labor safety training
Field Service “Hands On” training for non-
Field Service Siemens employees
• Field experience promotes customer-oriented
innovation and process improvement in non-
field functions
• Bridging highly competent non-field employees
into the Field Service organization
• EIT program designed to provide a pipeline of
talent into the Field Service organization at early
career. Participants trained on:
o Job site safety
o Leadership
o Equipment maintenance, repair and upgrades
o Project management
May 2016 Page 9 Restricted © Siemens Energy, Inc. 2016
Field Resources Workforce Safety, Quality & Productivity
115
56
Total available
CLS’s
171
Future CLS’s
trained
Experienced
& Trained
CLS’s 21,000 Millwrights available in the USA
Hire and re-hire best performing Millwrights
Top Industry Talent
Journeyman
Apprentice
Siemens
Traveler
Siemens
Top Notch
Traveler
Siemens
Traveler
Foreman
Siemens
Craft Labor
Supervisor
Career path for
top performing
MW’s
MW’s are required to complete 4 year Apprenticeship
plus the following courses
8 hr HuP Course
16 hr Health & Safety Course
40 hr Rigging & Signaler
Qualification Course
8 hr Hydraulic Wrench Course
56
12
MW hired
2X in 2015
481
444
MW hired
>5X in 2015
MW hired 3
or 4X in 2015
91
426
Total MW
hired in 2015
771
395
MW hired
1 in 2015
42
Retained Talent
Added Talent
•313 MW Apprentices
employed in 2015
•90,000 evaluations
540
2,662
2122
• 205 UBC MW Instructors have been Trained via UBC “Train the Trainer Program” to teach
the 8 hr Siemens developed HuP Course. +10,000 MW’s have taken the 8 hr HuP Course
• UBC has just rolled out a “WBT Training Platform” which Siemens will use for 2 hr
specially developed “Targeted” Refresher Training for MW’s it employs.
May 2016 Page 10 Restricted © Siemens Energy, Inc. 2016
Rapid Risk Assessment™ (RRA) “Best Practice” in Collaboration
Proactive Expert Team Review of High Risk Activities
• Identify risks, design a plan to respond
to the risks, and assure risk decisions
are made at the appropriate level of
authority before action is taken
• Meeting is conducted within 1 hour of initial
request
• Management participation driven by level of
risk (potential cost and impact)
• 70% of RRA requests from Field frontline
personnel, 30% of RRA requests from
Service Office
Subject of RRA’s Conducted in FY14
Power and Gas New Unit
Business
November 2015
Unrestricted © Siemens AG 2015 All rights reserved.
Page 12 Power and Gas
Power and Gas Division: Organizational structure D
ivis
ion
B
us
ine
ss
Un
its
B
us
ine
ss
Fie
lds
* Combined heat and power ** Integrated gasification combined cycle ***Heat recovery steam generator
• Control solutions
• Electrical solutions
• Energy management
solutions
• Solutions for distributed
and hybrid power
generation
• Gas turbines from 100 to
400 MW
• Electrical generators
from 25 up to 2,235 MVA
• Industrial gas turbines
from
5 to 50 MW
• Aero derivative gas
turbines from 4 to 64 MW
• Steam turbines from 45
kW to 1,900 MW
• Steam turbines for
industrial applications &
power generation
• 50 Hz and 60 Hz gas
turbine power plant
solutions
• CHP*
• IGCC**
• Repowering
• Integrated solar
combined cycle
• HRSG***
Dresser-Rand
(PG DR)
Instrumentation and
Electrical (PG IE )
Large Gas Turbines,
Generators
(PG GT)
Distributed
Generation
(PG DG)
Steam Turbines
(PG SU)
Energy Solutions
(PG ES)
• Reciprocating
compressors, turbo
compressors and
compressor trains
• Gas engines
• E-houses and modules
• Distributed LNG
• Power Generation for Oil
& Gas
• Related services
Power and Gas
Unrestricted©Siemens AG 2016 All rights reserved.
Brigadier Lopez Ensenada
Guiria F4 Termocentro
Temple II
UTE Maua 3
JangMoon
Dangjin 4
Wirye
Tuaspring
#1 large-scale OEM power plant provider in the world
We currently have 25 projects in execution all over the world
Carmon Creek
Jazan
Liberty
Termozulia III
Status: 2015-03-17
Guillermo Brown
Germany:
Knapsack 2
SPP Lünen
Ulrich Hartmann
Irsching 5
Netherlands:
Hemweg 9
Diemen 34
Enecogen
Rijnmond II
Sloecentrale
Fortuna
Belgium:
T-Power
France:
Toul
Emile Huchet
Pont sur Sambre
Portugal:
Pego
UK:
Severn Power
Marchwood
Didcot B Repl. Slovakia:
Malzenice
Hungary:
Gönyü
Nigeria:
Geregu II
UAE:
Shuweihat S2
Shuweihat S3
Oman:
Barka
Sohar
India:
DGEN
Unosugen
Sugen
Vietnam:
Nhon Trach 2
Australia:
Mortlake
Braemar
Neerabup
Singapore:
Pacific Light Power
Power Seraya
South Korea:
Daegu City
Posco Energy 7, 8, 9
Ansan
Andong
Dangjin 3
Dangjin 2
USA:
Lake Side II
Panda Sherman
Panda Temple I
Lodi
Marsh Landing
El Segundo
Caithness
Longview
Mexico:
La Caridad II
La Caridad I
CCC Norte
Las Flores
Venezuela:
PDVSA Tamare
PDVSA Bachaquero
Peru:
Santo Domingo
Malacas
Kallpa 3
Duke Las Flores
Selection of finished projects since 2009 –
bold projects still in warranty
Thailand:
Chana II
Wang Noi
Bang Pakong
South Africa:
OCGT Eskom
Austria:
Simmering
Mellach
Azerbaijan:Sumgait
Current projects in execution
Israel: IEC Ramat Hovav
Italy:
Turbigo
San Gabriel
Bandirma II Patriot
Algeria:
Berrouaghia
S.Arabia:
Ras al Khair
Tabouk
Jaworzno
Pengerang
Oregon CEC
Stonewall
Plock
Jebel Ali Exp.
Turkey: Samsun
Unrestricted©Siemens AG 2016 All rights reserved.
Our portfolio: pre-engineered power plant solutions
available as Simple (SSC) or Combined Cycle (SCC)
SCC5-4000F
SCC6-5000F
We deliver tailor-made power plants based on proven standards
E-Class
Robust & Durable
F-Class
Flexible & Reliable
H-Class
Pioneering & Proven
50 Hz SSC5-2000E
SCC6-8000H
SCC5-8000H
SSC6-2000E
Page 14
IPPS
Flexible & Sustainable
SCC-800
SCC-750
SCC-700
SCC-600
SSC-400
SSC-300
60 Hz
Unrestricted©Siemens AG 2016 All rights reserved.
862 MW
1140 MW
Gas fired power plants
Power output ranges in standard configurations
All values: ISO base rating
410 MW
690 MW
820 MW
171 MW
342 MW
Sim
ple
cycle
C
om
bin
ed
cycle
112 MW
232 MW 232MW
345 MW
570 MW
253 MW
431 MW
295 MW
512 MW
SCC5-8000H 2x1
SCC5-4000F 2x1
SCC5-8000H 1S
SCC5-4000F 1S
SCC5-2000E 1x1
SSC5-2000E
SSC5-4000F
SCC5-2000E 2x1
SCC6-8000H 2x1
SCC6-5000F 2x1
SCC6-8000H 1S
SCC6-2000E 1x1
SSC6-2000E
SSC6-5000F
SCC6-2000E 2x1
50 Hz
SCC6-5000F 1x1
60 Hz
172 MW
Page 15
Unrestricted©Siemens AG 2016 All rights reserved.
Page 16
IPPS - Gas fired power plants
Power output ranges in standard configurations
Simple cycle
SGT-100
SGT-200
SGT-300
SGT-400
SGT-500
SGT-600
SGT-700
SGT-750
SGT-800
5 MW
7 MW
8 MW
13/14 MW
19 MW
25 MW
33 MW
37 MW
47/50 MW 215 MW 55%
Power Output (MWe) Type
Combined cycle
© Siemens AG 2014 All rights reserved.
F-class in Lodi, California:
First Fast-Start Flex-Plant in the USA
Special features
First Fast-Start Flex-Plant in the USA: 200 MW in 30 min
2 ppm stack NOx and CO
Wet Cooled Condensing
2012 Power Magazine Top Plant
Lodi Energy Center California, USA
SCC6-5000F 1x1 Flex-Plant
Customer Northern California
Power Agency
Total el. Power Output 300 MW
Plant efficiency 57,1 %
ST Type SST-900RH
Generator Type SGen6-1000A
Date of order 06 / 2010
1st comm. operation 08 / 2012
Page 17
© Siemens AG 2015 All rights reserved.
Siemens Combined Cycle Power Plants AMER F-class 60Hz
Special features
2nd Flex-Plant in the US
10 minutes to 300 MW thanks to NEM DrumPlus™ HRSG
2 ppm NOx and CO
Fully air-cooled plant
El Segundo California. USA
2x SCC6-5000F 1x1
Customer NRG Energy. Inc.
Total net el. Power Output 550 MW
Plant net efficiency > 57 %
ST Type SST6-800
Generator Type SGen6-1000A
Date of order 12 / 2010
1st comm. operation 09 / 2013
Page 19 SGT-8000H series
Unrestricted © Siemens AG 2016
Power and Gas – Large Gas Turbines, Generators April 2016
Cape Canaveral, Florida, (USA)
3×SGT6-PAC 8000H for 3x1 combined cycle plant
Project details
Location Cape Canaveral, Florida, USA,
Customer Florida Power & Light
Total power output 1250 MW net
Plant efficiency > 60.0 % net
Generator type SGen6-2000H
Steam turbine type Toshiba TC4F
Date of order June 2010
Commercial operation August 2013
Brownfield re-powering project
>80 % emissions reduction, and 33 % less
fuel to generate electricity vs previous plant
Project specifics
Projects of the Year Awards
Best natural gas project 2013
Power Plant Awards
2013 Top Plants: Gas
Page 20 SGT-8000H series
Unrestricted © Siemens AG 2016
Power and Gas – Large Gas Turbines, Generators April 2016
Riviera Beach, Florida, (USA)
3×SGT6-PAC 8000H for 3x1 combined cycle plant
Project details
Location Cape Canaveral, Florida, USA,
Customer Florida Power & Light
Total power output 1250 MW net
Plant efficiency > 60.0 % net
Generator type SGen6-2000H
Steam turbine type Toshiba TC4F
Date of order June 2010
Commercial operation April 2014
Brownfield re-powering project
New plant uses 33 % less fuel per MWh
vs previous plant
Significantly reduced emissions
Project specifics
Projects of the Year Awards
Best natural gas project 2014
Page 21 SGT-8000H series
Unrestricted © Siemens AG 2016
Power and Gas – Large Gas Turbines, Generators April 2016
Panda Liberty (USA)
2 x SCC6-8000H 1S
Project details
Location Asylum Township, Bradford County,
PA, USA
Customer Panda Power Funds
Total power output 829 MW net
Plant efficiency > 60 % net
Generator type SGen6-2000H
Steam turbine type SST6-5000
Date of order August 2013
Commercial operation March 2016
First power plant on Marcellus shale gas field
Air cooled condenser
Project specifics
Page 22 SGT-8000H series
Unrestricted © Siemens AG 2016
Power and Gas – Large Gas Turbines, Generators April 2016
Panda Patriot (USA)
2 x SCC6-8000H 1S
Project details
Location Clinton Township, Lycoming County,
PA, USA
Customer Panda Power Funds
Total power output 829 MW net
Plant efficiency > 60 % net
Generator type SGen6-2000H
Steam turbine type SST6-5000
Date of order December 2013
Commercial operation May 2016
Air cooled condenser
Project specifics
Page 23 SGT-8000H series
Unrestricted © Siemens AG 2016
Power and Gas – Large Gas Turbines, Generators April 2016
Oregon Clean Energy Center (USA)
SCC6-8000H 2x1
Project details
Location Oregon, OH, USA
Customer Black & Veatch
Total power output 869 MW net
Plant efficiency ~ 60 % net
Generator type SGen6-2000H
Steam turbine type SST6-5000
Date of order September 2014
Commercial operation May 2017
Most efficient power plant in Ohio, USA
Capable to change load rapidly to meet the needs of a
changing energy landscape
Project specifics
Page 24 SGT-8000H series
Unrestricted © Siemens AG 2016
Power and Gas – Large Gas Turbines, Generators April 2016
Thank You For Your Time
•Questions?