MastercamX Migration

download MastercamX Migration

of 17

Transcript of MastercamX Migration

  • 8/9/2019 MastercamX Migration

    1/17

    An Introduction to

    Point Verifcation

    in Mastercam X

    This Paper should supply you with more than enough inormation to start veriying

    data in Mastercam X. It begins by showing the basics o point entry, creating surace

    osets, and creating curves on edges. A spread o the Mastercam X interace is

    presented on pages 5 & 6 to give you a labeled map o just about every pertinent

    eature plus a brie explanation on navigation and view manipulation. Then, a brie

    introduction to the new selection tool bar is given ollowed by actual methods o

    data verication. An appendix is provide with various tips, shortcuts, and other

    inormation intended to enhance overall prociency with Mastercam X (this will be

    updated over time).

    INDEX

    Topic Page

    1. Creating the Point ....................................................................................................1-2

    2. Creating the Oset Surace - Changing the Normal ................................................. 2

    3. Creating the Oset Surace - Creating the Surace ................................................... 3

    4. Creating the Oset Surace - Shortcut, Skipping the Normal .................................3-4

    5. Creating Curves on Surace ...................................................................................... 4

    6. The Mastercam X Interace &Veiw Manipulation ...................................................5-67. Introducing the General Selection Tool Bar ............................................................. 7

    8. Veriying Properties o Holes and Slot ..................................................................... 8

    9. Veriying Surace Points ........................................................................................... 9

    10. Veriying Trim Edge Points ..................................................................................... 10

    11. Appendix ................................................................................................................. 11+

  • 8/9/2019 MastercamX Migration

    2/17

    The rst Mastercam X eature or our consideration concerning

    point verication is the AutoCurser tool bar and how it is used

    specically or point entry. It is a completely new interace or entering or creating

    points (among other geometric entities such as lines).

    Creating or entering a point is usually the initial starting point in the process o pointverication (o course).

    The Create Point button will initialize or activate the AutoCursor bar. Pressing

    the Fast Point button orthe Space Bar will activate Fast Point.

    Fast Point allows you to type in the coordinates as you would in Mastercam 9.

    This is a very requent operation so I created a short cut or Create Point; the F12 key.

    Pressing theF12 key then oowing with the Space Bar wi aow you to immediatey

    enter your coordinates. Cicking Enter pugs in your point cicking the Space Bar

    again aows you to enter another point and so on. Cicking fxes the ast point

    entered and exits the Point creation unction.

    You will notice the Ribbon Bar near the top o the Mastercam X screen (see below),

    its dynamic, meaning that it will change as you pick dierent tools (its title will indicate whattool is active i none is active it will just say Ribbon Bar. This eature is new in Mastercam X.

    It will display all possible options associated with the tool or unction that is active at the time. In

    the case o Point only two options are available, Edit Point and OK. More about this later.

    1

    F or the most part, adjusting to point verication in Mastercam X requires a shit in thinkingon how things were done in Mastercam 9. Once you make this shit the program becomesmuch more intuitive and you will nd that the new interace has many serious advantages over

    version 9.

    My challenge will be to highlight these advantages and in doing so encourage you to migrate.

    Creating the Point

  • 8/9/2019 MastercamX Migration

    3/17

    Changing the Normal o a surace implies nding the direction toward which th

    materials thickness extends (oten described as the design side). For various reason

    this direction is oten reversed and needs to point in the opposite direct beore th

    correct oset surace can be created.

    At this point you must use the Ribbon Bar. In the case o the Change Normal ribbo

    (above) only two options are available; Flip or OK. Since our the arrow initial

    pointed in the wrong direction we need to reverse the direction b

    clicking the Flip button. Clicking saves and exits the Chang

    Normal unction.

    Arrow indicates incorrect Normal direct. Arrow indicates correct Normal direct.

    A Note About the Vertical Tool Bar on the Let and CustomizationThe vertical tool bar on the let has been created rom scratch. I designed it specically as th

    all - in - one point verication tool bar. It contains virtually all the tools necessary or veriyin

    points and I recommend that you use it.

    Inevitably, you will need to use other tools and this tool bar contains only a small raction o too

    available. In Mastercam X your can create all sorts o tool bars, customized or any specialize

    task imaginable. You can go through the Menu and nd basically all the same commands. Yo

    can also easily create shortcut keys or requently used commands.

    Note: I you beieve you have miss typed a coordinate cick (Edit Point) then ca up t

    ast coordinates entered by sequentiay cicking on the down arrow o each X, Y, and

    coordinate, make your corrections then cick Enter. A point wi be created at the ne

    coordinate. Cicking fxes the ast point entered and exits Point creation.

    Creating the Oset SuracePart 1: Changing the Normal

  • 8/9/2019 MastercamX Migration

    4/17

    Creating the Oset SuracePart 2: Creating the Surace

    Once the suraces normal is determined to be acing the right direction an oset surace

    is easily created.

    Select the surace that needs to be oset (yellow - the color o selected items).

    Click the Create Oset Suraces... button in the Verication tool bar.

    Set the metal thickness in the Oset Distance on the Ribbon Bar (see below).

    Click the OK in the Ribbon Bar (new surace is magenta - result).

    Creating the Oset SuracePart 3: The Shortcut (skipping the Normal)

    Actually, in Mastercam X it is not necessary to set the Normal beore beginning the processo creating oset suraces. In act, that step can be completely eliminated. Not only can you set

    the direction o the oset surace in the process o creating the suraces, but you can manipulate

    the direction o multiply suraces and select completely new suraces while your at it. The

    Mastercam X oset surace interace is much more comprehensive then Mastercam 9s.

    3

  • 8/9/2019 MastercamX Migration

    5/17

    Creating Curves on Suraces

    I you intend to do any Edge Point or Hole/Slot Location verication you will nee

    to create an curve on one or more o the surace edges. You can either choose th

    Create Curve on All Surace or Create Curve on One Edge commands.

    To create edges on all suraces you select all the oset suraces youve just createand click the Create Curve on All Edges command all edge curves will b

    generated.

    To create a curve on one edge (such as or nding the properti

    o a hole or slot) click on the Create Curve on One Edg

    command then select the surace adjacent the hole

    slot. When an arrow appears slide it to the edge o the hole

    slot and click. A single curve will be generated on that edge. You ca

    click Escape or Enter to exit the command.

    Select two or more suraces or creating osets (without setting the normals) then type in th

    oset distance and click End Selection (see page 7 - General Selection Tool Bar), th

    automatic preview shows you how your suraces will be generated (magenta). One selecte

    surace is still yellow meaning that the oset is going in the wrong direct (below the yello

    surace). By clicking the Cycle/Next button you will notice an arrow indicating the direction

    one o the oset suraces. Clicking it repeatedly will cycle you through all the selected surace

    When the arrow disappears its on the one surace that is reversed. Clicking Flip

    will pop the oset surace around to the correct direct. Clicking Apply accepts the suracyou have generated and allows you to go on to oset more suraces. Clicking OK accep

    the suraces and leaves the Oset Surace command.

  • 8/9/2019 MastercamX Migration

    6/17

    Custom VericationTool Bar

    5

    Hint Line

    Common Tool Bar

    Create Line Perpendicular

    Xom Project

    Create Oset Suraces

    Change Normal

    Smart Dimension

    Drating Options

    Point Dimensions

    Circular Dimensions

    Create Curve on All Edges

    Create Curve on One Edge

    Create Arc 3 Points

    Create Line Endpoint

    Create Point Dynamic

    Analyze Entities Properties

    Analyze Point

    Midpoint

    Create Point Position

    Ribbon Bar(Create Line Endpoint Mode)

    General Selection Bar

    1 2 3 4 5

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

  • 8/9/2019 MastercamX Migration

    7/17

    AutoCurser Bar

    6 7 8

    1. Conguration

    2. Key Mapping

    3. File Merge/Pattern

    4. Ram Saver

    5. Trim / Break (custom: F11)

    6. Screen Grid Settings

    7. Change Entity Attributes

    8. Un-Blank Entity

    9. Blank Entity

    10. Copy

    11. Paste

    12. Regenerate Display List

    13. Analyze Entity Properties

    14. Analyze Position

    15. Analyze Distance

    16. Analyze Angle

    17. Analyze Dynamic

    18. Graphic View axes

    19. WCS T/C Plane axes

    20. Create Note

    21. Point Dimension

    22. Parrallel Dimension

    23. Horizontal Dimension

    24. Vertical Dimension

    25. Create Rectangular Shape

    26. Create Curve at Intersection

    27. Create X-Hatch

  • 8/9/2019 MastercamX Migration

    8/17

    The General Selection Tool Bar

    Mastercam Xs General Selection tool bar builds on Mastercam 9s selection eatures and

    provides a means to quickly and comprehensively select a specic entity or specic group(s) o

    entities. This new interace can be intimidating, but it is more se expanatory then version 9s.

    7

    Some operations related to point verication

    will require you use the General Selection

    tool bar. The most common button will be the

    End Selection (above right), which is required

    in the process o perorming a task, such as

    creating oset suraces (Page 4).

    The manual selection deault mode is Window (above middle).The window selection mode in Mastercam X is actually dual in that it

    can be used, as its name suggest, by dragging a rectangle around the

    objects to be selected or it can also operate in the Single selection

    mode; meaning objects can be selected one at a time. These modes can

    be used in combination. Also, objects can be deselected by clicking

    on an entity again (or, windowing groups o selected entities again).

    For the most part, this is all you will need to know about manual

    selection accept or, maybe, the Polygon mode with which you can

    draw complex multi-segmented polygons or selecting more specic

    groups o objects. This mode was also in Mastercam 9 so I wont

    elaborate.

    All and OnlyClicking All or Only will bring up the dialog box on the let.

    They appear almost exactly the same accept All will automatically

    select all entities with the particular criteria specied and Only

    allows manual selection o entities by clicking on individual entities

    or windowing on groups o entities (or both).

    Hint: To make things aster, doube-cick the criteria to seect instead

    o cicking the criteria then cicking the OK button.

    Examples:To select the Wire rame, double click it in the middle section.

    Done. (Thats something you could never do in version 9!)

    Click on Color in the upper section. A list o all the visible used

    colors will appear in the middle section double click the color

    to select (great or changing a color to something more user

    riendly).

    Click Level in the upper section. A list o all visible used/named

    levels appears below double click the level to select.

    To select more then one criteria, such as arcs and lines, put a check

    in the rst box, hold Ctrl then double click the second.

  • 8/9/2019 MastercamX Migration

    9/17

    Mastercam X displays th

    centers o arcs with a single pix

    point. This works to or advantag

    when we wish to identiy arcs opposed to splines. By selectin

    the Analyze Point butto

    you can analyze the position o

    hole i a point that represents th

    center o the arc is visible. Simply approach that point with the curser; when it snaps on, a sma

    box will inclose the point. Clicking on this point will display the center coordinates.

    To view all properties o the arc, use the Analyze Entity Properties

    button . For this operation, select the actual arc, not the cent

    point. (Hint: aways turn o suraces beore attempting to anayzhoes, sots, and other wirerame geometry. At + S or the butto

    wi togge suraces on and o.) The dialog box on the let will ope

    and displays all o the arcs properties.

    Determining Geometric Properties From Splines(Reer to our pictures at bottom o page)

    Some holes and slots will be composed o splines, not ar

    (particularly when they are located on suraces which are not fat

    For these, arcs need to be created in order to nd their approxima

    properties. Click the Create Point Dynamic button and selethe edge curve o the hole (make sure that the surace is not selecte

    the arrow should ollow the direction o the spline). Make s

    points on the curved portion o the slot as shown. Click Create A

    3 Points and create two arcs at either end o the slot. Clic

    Create Line Endpoints and create a line between the cente

    o these arcs. Analyze position by clicking Analyze Position

    and click near middle o line (see picture on lower right, the curs

    will take on that appearance). Analyze the diameter or width b

    clicking Analyze Entity Properties and select one o th

    arcs. At the same time analyze the line slot length will be the diameter plus the line length.

    Veriying Properties o Holes and SlotsMastercam X has simplied the process o veriying properties oHoles and Slots. With just

    ew clicks you can read the attribute o many hole and slots. (See IMPORTANT on page 1

    Create Point Dynamic Create Arc 3 Points Analyze Position (middlCreate Line Endpoints

  • 8/9/2019 MastercamX Migration

    10/17

    Veriying Surace PointsI know everyone ollows their own habit when plugging in points or surace point verication.

    I will take the simple example o a ew points on a ew suraces. Ive already explained how to

    enter points (page 1) and how to create oset suraces (pages 2-4) so I will begin with the points

    and oset suraces already drawn. (See IMPORTANT on page 10)

    Click on the Xorm Project button

    . Upon being prompted to select

    entities to project, window in the points

    (or, select singly) they turn yellow

    when selected. Ater double clicking

    last point or End Selection , the

    Project dialog box will display (see

    lower let). Select Project onto surace.

    When the prompt Select suraces

    appears select the surace(s) adjacent

    to the points, double click last suraceor End Selection again.

    The Project dialog box will display once more. Select Normal

    under Surace Projection. Click on the Point/Lines button and

    the Project Points dialog box will display (see lower middle).

    Make sure all the items are chosen as shown; Points checked,

    Output to File checked, and the XYZ radio button selected.

    Click twice.

    A prompt to Speciy File Name to Write will ollow (click

    yes), and another then prompts Append to exiting le? (ClickNo so le will be overwriten).

    An editor will open with the resulting coordinates o the projected

    points. (Note: In Mastercam X you can choose your avorite text

    editor. Here I have used EditPad,

    an exceent reeware program

    that aows you to choose your

    own ont and open mutipe fes.

    See Appendix.)

    9

  • 8/9/2019 MastercamX Migration

    11/17

    Veriying Trim Edge PointsLike Surace Points, everyone ollows their own habit when plugging in points or Trim Edg

    point verication. I will take the simple example o a single point on an edge curve. Ive alread

    explained how to enter points (page 1), an oset suraces (pages 2-4), and edge curves (page

    so I will begin with the point and edge curve already drawn. (See IMPORTANT below)

    Click on the Create Line Perpendicular

    button . Upon being prompted, select the

    line, arc, or spline adjacent to the point made

    previously. Ater selecting the line or spline

    you will be prompted to sketch a point.

    Select the point.

    Ater a line has been created, you will

    need to zoom in order to see it. Click the

    Analyze Position button . (Reminder:

    Turn o suraces beore attempting to

    anayze wirerame geometry!) Upon being

    prompted to select a position, hover over the end point o the line just

    created when in the correct position the line will turn yellow and

    the curser will change to indicate that you have snapped to the end

    point (see let). Click this point and the Analyze Position dialog box

    appears with the coordinates o the lines end point.

    IMPORTANT:

    Make sure, at all times when analyzing entiti

    in Mastercam X, that you set planes to Top relativ

    to your WCS (Work Coordinate System).

    (This is actually the same as Cplane: 3D

    Mastercam 9, but is in more exact terminology.)

    I this isnt set, all your coordinates will be o

  • 8/9/2019 MastercamX Migration

    12/17

    AppendixThe Appendix begins a series o helpul techniques to urther your prociency with Mastercam X.

    (Optimizing Mastercam Xs Confguration) Setting Your Text EditorYou can leave the text editor to Mastercams deault or you can set it to open your editor o choice.

    In my case, I have set it to open EditPad, an excellent reeware text editor that will open just about anything

    including IGES les and it can open multiple le (screen-shot on page 9).

    Hit Alt + F8 or the System Conguration button to access these settings.

    (Optimizing the Mastercam Xs Confguration) Setting Screen OptionsYou can set the number oDecimal Places or analyzing to two.

    You can set the number o entities or Dynamic Rotation to the maximum o 32767 to create a smootherimage while rotating or spinning.

    I recommend checking Free mode in Dynamic Spin. This seems like a more natural, more fexible mode to

    manipulate the image.

    While your here its not bad idea to check Show Tool Tips. (The Learning Mode is overkill air

    warning!)

    11

    Dynamic Rotation

    Decimal Places

    Tool Tips

    Dynamic Spin

  • 8/9/2019 MastercamX Migration

    13/17

    Setting AutoCurser OptionsThe AutoCurser snaps the curser to predened location on the geometry

    while analyzing or creating new geometry.

    Access these settings by clicking the AutoCurser button under the

    right click menu.

    Note: This diaog box is argey se expanatory but, i you need more

    inormation, as in All o Mastercam Xs diaog boxs, there is the hep button

    that wi take you straight to the context reated section o Hep.Very useu! O a the innovations in Mastercam X, its extensive hep

    eatures are perhaps the most advanced.

    Extending a Line

    To extend a line click Trim / Brake , lock down the Extension length button, type in how long you ne

    to extend line, and then click on the line at the end you want extended. Putting a negative number in will short

    the line by that length. Click or Enter to apply, Esc or exit unction (Apply allows you to stay in

    unction, repeatedly extending lines, or any other unction or that matter).

    Monitor SettingsMonitor display recommendations (resolution)

    1024 X 768 (minimum)

    1280 X 1024 (recommended)

    Warning: With anything less than 1280 X 1024 a portion o the Mastercam X window will be lost it will sl

    o the right side o the screen.

    The Right Mouse Button MenuI you can think, you have to be a

    to appreciate the enourmous time savi

    potential o this eature.

    Can you aord to live without it?

    Warning: As with anything good

    can be easily abused.

    This gem is ound under the Settin

    menu, Customize. Click the tab sho

    and then click the + sign in ront

    Right mouse button manu. From h

    you can add or remove any comma

    available. Make your most us

    command one right click away.

    Enough said, Ill leave the rest up

    your imagination.

  • 8/9/2019 MastercamX Migration

    14/1713

    Click Create Rectangular Shapes ,

    expand the dialog box by clicking the in

    the upper let hand corner (see opposite pagelet). Place a check in the Surace box and

    set the anchor to center. From the point in the

    middle o the line drag outward till the rectangle

    encompasses the part click OK (hint: create

    the rectange in a contrasting coor to the parts

    surace, see opposite page top).

    Change the construction color and open the layer

    pallet and create a layer called Section. Click

    Create Curve at Intersection , select the

    surace you just created and click End Selection

    . On the Selection Ribbon select all then click

    Color, select the color o the part surace, click

    End Selection . Mastercam now calculates

    the intersection (this my take some depending on

    the complexity o the suraces), when done, press

    Enter or click .

    To project the scan line down to the construction surace click All on the Selection Ribbon and pick the

    color o the scan line, click OK. Click the Xorm Project , click the Surace box (third down), select the

    construction rectangle, and click End Selection . When the Project dialog box opens click the Move radio

    button (along the top o the box) and click OK (see opposite page middle).

    Creating a Slice or SectionA Slice, preerably called a Section, is typically drawn adjacent to line scans to illustrate the deviation

    o the part (scanned) and the actual CAD model. My approach is to initially create a Construction Surace,

    Create Rectangular Shapes on the same plane as the scan line and then use this to Create Curve at

    Intersection with the surace o the part. I believe this is the most reliable method in that you can also

    project the actual scan to this construction surace thereby eliminating irregularities in CMM line path (which

    tends to wander a bit rom a perect plane).

    Prepare the le or this procedure by separating the surace rom the Wirerame by placing them on separate

    layers. I easible, separate the individual part rom any others by changing it to a unique color (placing it onanother layer wouldnt be a bad idea either). Reer the section on the General Selection Tool bar or help in

    selecting the various entities to be separated. The strategy is to isolate the particular surace rom which the

    section will be created.

    Open the layers pallet and turn o all layers accept the surace to be sectioned. Create a new layer and call it

    Scan Line. From the menu select File then File Merge/Pattern. Locate the IGES le created rom the line

    scan in PC-DMIS. When it initially merges with the current le it appears as a red line. (It appears red because

    Mastercam X groups any fe it merges and a groups appear red by deaut. I you want to change its coor

    you need to ungroup it. Cick Groups at the ower right o the screen (see beow) and the Group diaog box

    appears. Seect a the groups in the ist on the et and cick Deete. The ine wi turn back and you wi be ree

    to change its coor since it no onger is part o a group).

    Turn on transparency so you can clearly see the entire scan line. Draw a line rom one end o the scan line

    to the other end then place a point on the middle o this line (Note: the curser will change when it is at

    the middle o the line as shown below). Set the working plan to be the same as the scan line (in this case

    Front ). Click the Z: on the lower middle o the screen (see above) and click on this point. You have now

    made the working or construction plane and Z depth as the same as the scan line. (I body parallel to lines)

    The image should look similar to this:

  • 8/9/2019 MastercamX Migration

    15/17

    The Construction Surace (blue), Part Surace (green), Scan Line and Section will appear like this:

    To enhance this drawing, hatch marks can

    be added to the inside o the section outline to

    illustrate the metal thickness.

    Click on Create X-Hatch and the

    Hatch dialog box opens (see below right).

    Select Iron or material and set spacing at 1,

    click . The Chaining dialog box will open

    select a portion o the section and click .*A continuos curve, without voids or

    overlapping, is needed or the chaining unction to

    work properly.Also, the working plane must remain

    the same as the Construction Surace and Z depth

    (see opposite page).

    *I the hatch doesnt work, you need to

    careuy examine the section, eiminating any

    voids and overapping segments. Overapping

    segments can be difcut to ocate careuy

    examine were the arrows stop in the chaining process.

    Example o a

    Hatched section

  • 8/9/2019 MastercamX Migration

    16/17

    The Entity Attribute ManagerA way to automatically assign entities with particular attribute (such as color, line style, and even level) is

    available when this eature is turned on. You may nd this useul when creating Curves on All Suraces as a

    way identiying the wirerames entities as being either arcs, lines, or splines.

    You might want to disable

    this eature in the System

    Conguration box unless you

    will specically be wanting it.

    15

  • 8/9/2019 MastercamX Migration

    17/17

    F1 = Zoom Window

    F2 = UnZoom

    F3 = Repaint

    F4 = Analyze Entity Properties

    F5 = Delete Entities

    F9 = Display Screen Ino

    Alt + F1 = Fit

    Customized:F6 = Dynamic Rotation

    F7 = Toggle Auto Highlighting

    F8 = Set Planes to Top WCS

    F10 = Set Plane to Top

    F11 = Trim / Break

    F12 = Create Point

    Alt + T = Transparent

    Ctrl + F = Mirror

    Alt + S = Toggle Shading on-o

    Shortcut Keys