MAJOR WATER PLANTS REFERENCES- INDUSTRY WATER · PDF fileMAJOR WATER PLANTS REFERENCES-...

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© ABB PS & S - 1 REFERENCES Major Water Application - References Prepared Draft: Sivakumar Month: March 2008 MAJOR WATER PLANTS REFERENCES- INDUSTRY WATER

Transcript of MAJOR WATER PLANTS REFERENCES- INDUSTRY WATER · PDF fileMAJOR WATER PLANTS REFERENCES-...

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REFERENCES Major Water Application - References

Prepared Draft: SivakumarMonth: March 2008

MAJOR WATER PLANTSREFERENCES- INDUSTRY WATER

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REFERENCES

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REFERENCES

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BBK/BBKN WATER INJECTION PROJECT(1/3)

Description: Block 404 Bir Berkine/ Bir Berkine Nord Oil Fields Development. The Project includes:crude oil and gas processing facilities, oil (25.000 BOPD), gas (2,4MMNm3/d), and infrastructure requirements. Well site facilities, pipelinesincluding gathering of production fluids, crude oil export system, gas lift and water injection system

Client: Sonatrach

Country: Algeria

Location: Bir Berkine / Bir Berkine Nord

Contract Value: 90 MUSD

Contract Duration: 2003 – 2006

Scope of Work: Engineering, Procurement, Fabrication & Construction, Commissioning & Start-up

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Description: New oil treatment plant including oil/water and gas separation, acid gas compression, and treated gas compression into the in the national network, oil and condensate stabilisations and pumping to the Ortona storage facility. Utilities such as flaring systems, oily water treatment, chilling units, instrument air.� In addition project management and supervision of all other EPCs and Construction Contracts (No. 3 EPCs plus No. 3 Construction Contracts) issued by Eni S.p.A. for the complete field development.

Client: Eni E&P S.p.A.Country: ItalyLocation: Miglianico Contract Value: 134 MUSD (ABB Portion 86 MUSD)Contract Duration: 2007 - 2010Scope of Work: Engineering, Procurement, Supervision to Construction and Commissioning (EPS)

Miglianico – Oil Treatment Plant - Italy

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Main Equipment/Systems:� No. 2 Acid Gas Reciprocating compressors packages (800

kW/each) electrical driven, complete with inlet and outlet drums and gas air cooler

� No. 2 Treated Gas Reciprocating compressors packages (500 kW/each) electrical driven, complete with inlet and outlet drums and gas air cooler

� Inlet separator Incoloy 825 cladded� Water/oil separator Incoloy 825 cladded� Lateral separator in duplex stainless steel� Oil stabilizer Incoloy 825/316L cladded� Stabilized oil transfer pump 110 kW� Condensate stabilizer� Stabilized oil storage floating roof tank, 2200 m3 capacity � Produced water reinjection pump� Chilling Unit: 450 kW� Instrument air packages, 3 x 1,800 Nm3/h� High/Low pressure Flare Units� Chemicals Dosing Packages� Demi-Water Production Package (4 m3/h)

Miglianico – Oil Water Treatment Plant - Italy

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Electrical:� No. 1 power transformers 10 MVA 20/6 kV � No. 2 power transformers 2500 kVA 6/0.4� No. 2 distribution transformers� MV switchboards, 20 and 6 kV � LV switchboards� Load Shedding System� 800 kVA Emergency Diesel Generator � UPS / Battery Chargers� Cathodic protection

I&C:� DCS (2.000 I/O), ESD (1.400 I/O) and F&G (400 I/O) for the

whole project and all sites (wells of Miglianico 1,2 and Granciano, Ortona storage facility)

� Pipelines Leak Detection System� Gas Metering Skid and Multiphase Flow Meters � Telephone and PAGA systems� Flue Gas analyzers� Fire fighting system

Miglianico – Oil Water Treatment Plant - Italy

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Hassi R’Mel - Oily Water Treatment Plants - Algeria (1/3)

Description: Realization of no. 2 oily water treatment plants with a capacity of 500 m3/d including filtering, de-oiling, desalting and water conditioning units and gathering lines.

Client: Sonatrach - Activité Amont

Country: Algeria

Location: Hassi R’Mel

Contract Value: 22,4 MEUR

Contract Duration: 2003 - 2005

Scope of Work: Engineering, Procurement, Fabrication and Construction, Commissioning & Start-up

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Hassi R’Mel - Oily Water Treatment Plants - Algeria (2/3)

Technology:

PROCESS

Oily Water Treatment and Filtration Units

� No. 2 oily water treatment units, including mechanical separation, CPI, flocculation and flotation

� No. 2 filtering unit, including double stage sand + carbon filters

Desalting and Water Conditioning Units

� No. 3 desalting units reverse osmosis

� No. 3 water conditioning units

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Hassi R’Mel - Oily Water Treatment Plants - Algeria (3/3)

Technology:

UTILITIES AND FACILITIES

� Units control systems (PLC based system)

� Electrical distribution

� Fire fighting system

� Air compressed package

� Collecting basins for a total capacity of 600 m3

� Buildings

GATHERING LINES

� Fiber glass gathering lines Ø 8”: 90,0 km

� Fiber glass water re-injection line Ø 8”: 10,0 km

� Carbon steel trunk line Ø 4”: 8,0 km

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Villano facilities Upgrading, Ecuador (1/3)

Description: expansion of existing Central Processing Facilities to achieve higher oil treatment and delivery rate from 30,000 BOPD to 45,000 BOPD, and addition of water separation and injection facilities

Client: AGIP Oil Ecuador B.V.

Country: Ecuador

Location: Villano (eastern area of the Ecuadorian Amazon Rainforest)

Contract Value: 15 MUSD

Contract Duration: 2001- 2003

Scope of Work: Engineering, Procurement and Project Support Services including Project management, Construction Supervision, Commissioning & Start-up

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Villano facilities upgrading, Ecuador (2/3)

Technology:

Villano Well Site

� no. 2 Free Water KO Drums for the first oil separation -dimensions 3,500 mm diam. X 18,000 mm length (by Petreco)

� no. 2 Hydro-cyclone systems for separated water de-oiling - 200 ppm of residual oil (by Petreco)

� no. 3 Vertical Type Booster Pumps in parallel –0.3 MW electric motor driven - capacity 300 m3/h each (by FlowServe)

� no. 2 Multi-stages Re-injection Pumps in parallel –1.5 MW electric motor driven - capacity 300 m3/h each – with variable speed driver (by FlowServe)

� Integration of the Station Control and Safety System

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Villano facilities upgrading, Ecuador (3/3)

Central Processing Facility Site

� no. 1 Heater Treater for the final oil/water separation (by ETI)

� no. 2 Plate fin exchangers (by Swep)

� no. 1 oil stabilization section with liquid ring compressors (by Garo)

� Fuel gas production system

� no. 3+3 Horizontal type Booster Pumps – electric motor driven - capacity 200 m3/h each

� Station Control and Safety System

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Hassi R’Mel Center Oily Water Treatment Plant, Algeria (1/3)

Description: Realisation of n°1 Oily Water treatment Plant with a capacity of 100 m3/h including filtration, fine filtration and reinjection.

Client: SONATRACH – Division Production

Location: Hassi R’Mel - Algeria

Contract Value: 6,8 MEUR

Contract Duration: 1999÷2000

Scope of Work: Engineering, Procurement, Fabrication and Construction, Commissioning & Start-up

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Hassi R’Mel Center Oily Water Treatment Plant, Algeria (2/3)

Technology:PROCESSOily Water Treatment Unit and Filtration Unitno. 1 Oily Water Treatment Unit, capacity 500 m3/h including:� a 500 m3 storage tank acting as 1st stage separator complete with Oily separator� a Corrugate Plate Interceptor (CPI) � a flocculation basin 25 m3 capacity (silica + polyelectrolyte)� a flotation basin 75 m3 capacity with air injection system (DAF Dissolved Air Flottation)� a treated water tank no. 1 Filtration and Fine Filtration unit, capacity 1.500 m3/d including:� Filtration Unit with double filters (quarzite e antracite)� Fine Filtration Unit (<5µ)

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Hassi R’Mel Center Oily Water Treatment Plant, Algeria (3/3)

Technology:UTILITIES� Units Control Systems (PLC based system)� Electrical Distribution� Fire Fighting System� Air Compressed PackageCIVIL� Collecting Basins for a total capacity of 15.000 m3� Buildings: Control Building, Laboratory, Workshop, � Laboratory Equipment

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Haoud Berkaoui Oily Water Treatment Plants, Algeria

Description: Realisation of n°3 Oily Water treatment Plants with a capacity of 100 m3/h, 60 m3/h and 40 m3/hClient: SONATRACH – Division Production

Location: Haoud Berkaoui - Algeria

Contract Value: 6,8 MEUR

Contract Duration: 1998÷2000

Scope of Work: Engineering, Procurement, Fabrication and Construction, Commissioning & Start-up

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Gassi Touil Oily Water Treatment Plants, Algeria

Description: Realisation of n°1 Oily Water treatment Plant with a capacity of 100 m3/h including filtration, fine filtration and reinjection.

Client: SONATRACH – Gassi Touil Refinery

Location: Algeria

Contract Value: 5,2 MEUR

Contract Duration: 2000÷2001

Scope of Work: Engineering, Procurement, Fabrication and Construction, Commissioning & Start-up

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Project: Milazzo Power & Desalination PlantClient : SondelCountry: Italy Duration: 1996 - 1998SOW: EPC no.1 gas turbine 120 MW + no. 1 steam turbine 30 MW + no. 1 dissalator 200 CMH� No. 1 Gas Turbine 1x120 MW (Siemens

W501D5A)� No. 1 HRSG 450 t/a� No. 1 Steam Turbine 1x30MW� No. 1 step-up transformer 210 MVA� Unit transformer 12MVA� No. 1 bus duct 9kA� No. 1x145 kV electrical substation air

insulated� Electrical Distribution: HV, MV, LV� Generator circuit breaker� Metering Protections and Synchronizing

System� UPS Systems� Control System (DCS, ESD, F&G)� Telecommunication System

Milazzo Power and desalinazion

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Kenh Dong water treatment factory

� End User: BOO Kenh Dong

� Customer: Depending contractor

� Location: Ho Chi Minh city

� Scope of Supply: Control, Drives, Instruments

� Capacity: 200,000m3/day/night

CURRENT PROJECT

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Royal Commission indl area-Al Jubail 2-Saudi

CURRENT PROJECT

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Royal Commission indl area-Al Jubail -SaudiCURRENT PROJECT

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Royal Commission indl area-Al Jubail1 -SaudiCURRENT PROJECT

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SWCC- Al Jubail- Saudi Water expansionCURRENT PROJECT

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Riyadh-Qassim Water Transmission SystemCURRENT PROJECT

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Saudi Iron and Steel utilities AutomationCURRENT PROJECT

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Tan Hiep water treatment factory

� End User: SAWACO – Sai Gon Water Corporation

� Location: Ho Chi Minh city

� Scope of Supply: Control, Drives, Instruments

� Capacity: 300,000m3/day/night

CURRENT PROJECT

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Dong Tam water treatment factory

� End User: BOO Dong Tam

� Location: Tien Giang provine

� Scope of Supply: Control, Drives, Instruments

� Capacity: 100,000m3/day/night

CURRENT PROJECT

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ISCOR STEEL

� End User: ISCOR STEEL

� Location: SOUTH AFRICA

� Scope of Supply: Control, & Instruments

� Plant: Water treatment plant

CURRENT PROJECT

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Project / Key DataTaweelah Unit III Water Pumping Station withReservoir Storage Area. Unit III receives water fromTaweelah Sea Water Distillation Plant and pumps itinto the storage area at Unit IV resp. to the existingpressure distribution system.Client - ABB Contract RelationshipGovernment of Abu Dhabi, U.A.E.ABB Leader of Project ConsortiumABB / KSB / PIVOT, responsible for completemechanical and electrical works ( turnkey )Technical Specification / ScopePumps 3 x Q max. = 700 m³/h, H = 7,2 mPumps 3 x Q max. = 4500 m³/h, H = 9,5 mMotors 3 x 125 kW / 0.415kVMotors 3 x 1250 kW / 6.6 kVVSD 3 x150kVA , 415V , 600-1485 rpm,Speed Control by Hydraulic Coupling 320-970 rpmTransformers 2 x 4000 kVA, 11 / 6,6 kVLV SwitchgearDC Power Supply 110 V / 24 VDC, UPSControl System and CablingTelemetry system / 70 km Fibre Optic CableMimic PanelInstrumentation: Analyser,Flow, Level, Vibration ,Temp. Pressure etc.Chlorinating SystemFire Fighting SystemCompletion dateDecember 1994

Pumping Station TAWEELAH Unit.

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Project Description / Key DataThe New Dubai Sewage Treatment Plant is located25 km from city of Dubai. 4 sewage pumping stationseach 56.000-69.000 m³/d are distributed over the cityof Dubai and pump the sewage to a commonpumping station 260.000 m³/d then it is pumped tothe treatment plant.Client - ABB Contract RelationshipDubai Municipality, U.A.EConsortium ABB / KSB, responsible for completeelectromechanical worksTechnical Specification / Scope72 switchgear cubicles 6.6 kVall switchgear cubicles 0.4 kV8 transformers 1000 kVA, 6.6 / 0.4 kV2 frequency converter for variable speed drivescomplete measuring system and instrumentationcomplete control stationstelemetry for distributed valve stations5 DC-supply systems5 deodorization plants2 stationary diesel generator sets, 2000 kVA each2 mobile diesel generator sets 860 kVA eachmosaic mimic diagrams, automatic control, recorders,marshalling, coupling relayscomplete cables and installation materialcomplete earthing and lightning protection completelighting system (indoor and outdoor)Completion dateJanuary 1992

Pumping Station DUBAI

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Project Description / Key DataWater Transfer Pumping Station on Lulu Island4 pumps with 278l / sec , 67m head with

250kWmotorsClient - ABB Contract RelationshipADWEA, Abu Dhabi, U.A.E.ABB as main contractor responsible forelectric mechanical works.Technical Specification / Scope4 pumps with 278 l / sec., head 67 m4 motors: 250 kW, 1480 rpm11 kV switchgearpower factor correction equipment415 V switchgearfrequency convertersDC power supplyuninterruptible power supply systemcontrol and supervisory equipmentinstrumentationmimic paneltelemetry interfaceCompletion dateApril 2000

Pumping Station LULU ISLAND

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Project Description / Key DataParallel, double pipeline, each 250kms in length, 2 pumping stations with storage tanks.Water transfer capacity 100Mgallons/day.Total installed frequency converter drive power amount

to 28MW.

Client - ABB Contract RelationshipADWEA , Abu Dhabi, UAEABB was consortium partner (Electrical) to the main

contractor Torishima pumps Ltd.

Technical Specification / ScopeMirfa Pump Station Musaffah Pump Station40 MVA power transformers 11kV Switchgear33 kV Switchgear Power Transformers11 kV Switchgear 690 kW Motors4.7 MW Motors

Frequency Converter DrivesFrequency Converter Drives LV SwitchgearLV Switchgear Control system

SCADA/Control Syst. & Telemetry InstrumentationDC-/UPS System DC-/UPS SystemCabling Cabling

Completion dateNovember 2007

Shuwaihat Water Transmission Scheme

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Pumping Station GRAND SFAX

Project Description / Key Data2 Drinking Water pumping station in series (SS1 & SS2) feeding the SFAX region in Tunisia by augmentation of flow from 1,3 to 2,3 m³/sec of an existing 93 km pipeline transporting water by gravitation

Client- ABB Contract RelationshipSociété Nationale d'Exploitation et de Distribution des Eaux (Sonede), TUNISIAABB Leader of Project Consortium ABB responsible for complete mechanical and electrical works

Technical Specification / ScopePumps 1 x Q max.= 2,3 m³/s, H= 83mPumps 1 x Q max.= 2,3 m³/s, H= 68mMotors 1 x 2210 kW / 5,5kV Motors 1 x 1790 kW / 5,5kV 2 frequency converter 5,5kV, 365 -728 rpm10 switchgear cubicles 30 kV6 switchgear cubicle 5,5 kV 2 transformers 4000kVA, 30 / 5,5 kV 2 transformers 3300kVA, 30 / 5,5 kV DC & UPS, control system, radio, instrumentation photo voltaic equipmentpipes, valves, all metal works

Completion dateDecember 1996

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Pumping Station KPONG WATER WORKS

Project Description / Key Data2 major water pumping stations (Kpong Low Lift and High Lift) were completely rehabilitated without major interruptions.

Client - ABB Contract RelationshipGhana Water and Sewerage Corporation (GWSC)Accra, GHANAABB was subcontractor to SADE, Paris - France, responsible for electrical, mechanical and civil works

Technical Specification / ScopeABB works included: planning, engineering, manufacturing, supply, installation, commissioning, and training for electrical, mechanical and civil works, comprising:4 pumps, each 3346 m3/h, head: 25 m and valves2 pumps, each 6600 m3/h, head: 18 m (rehabilitation) and valves4 pumps, each 6600 m3/h, head: 107 m (rehabilitation) and valves4 ABB motors, each 280 kW (3,3 kV)2 ABB motors, each 590 kW (3,3 kV)4 ABB Slipring motor, 2600 kW (3,3 kV)24 MV switchgear cubicles (3,3 kV)Liquid starters, complete instrumentation, DC supply system controls, mimic panel, low voltage switchgears, lighting and lighting distributions, cables.civil works related to rehabilitation

Completion dateJune 1997

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Pumping Station YESILCAY

Project Description / Key DataGreater Istanbul Water Supply, II. Stage Project Yesilcay System, Kurfalli (Isaköy) Pump Station2 pumps,each 2700m3/sec ,head 203,2m8 pumps,each 6300m3/sec ,head 203,2m

Client - ABB Contract RelationshipGeneral Directorate of State Hydraulic Works (DSI), Ankara, TURKEYConsortium LIMAK/ ABB/ ABS, LIMAK responsible for civil & mechanical works, ABB for complete electrical works and ABS for pumps (Turnkey)

Technical Specification/ Scopecomplete civil workscomplete mechanical works including2 pumps,each 2700m3/sec ,head 203,28 pumps,each 6300m3/sec ,head 203,2complete electrical works includingmotors 2 x 2500 kW /11kV motors 8 x 5000 kW /11kVspeed regulation for 4 drives via cascadecontrol and supervisory equipment mimic panelinstrumentation11kV switchgearspower factor correction equipment400V switchgears and MCCscabling including fibre optical cables

Completion dateexpected 2001

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Pumping Station BENGHAZI

Project Description / Key DataPumping Station for Water Supply to Municipality of Benghazi from Great Man Made River Pipeline6 pumps, each Q = 2917m³ / h, H = 60 mreservoirs: 2 x 200.000 m³

Client - ABB Contract RelationshipMunicipality of Benghazi, LIBYAKSB/ABB Consortium. ABB responsible for complete electrical works

Technical Specification / Scope5 pumps, Q = 2917m³ / h, H = 60 m5 motors , 750 kW, 11kV, 980 rpm, surge equipmentchlorinationsulphoration11 kV switchgearLV switchgear and sub distribution boardscontrol and supervisory equipmenttransformers, instrumentationuninterruptable power supplyearthing & lightning protectionlighting / installation equipmentrural radio & telephone system

Completion dateexpected 2001

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Pumping Station DIYARBAKIRS

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Pumping >>Station

Project Description / Key DataPump station for Irrigation in Diyarbakir / Turkey3 (5) pumps of 5400m3/h at 195m head with 4000kW drives

Client - ABB Contract RelationshipGeneral Directorate of State Hydraulic Works (DSI),TURKEYABB responsible for electrical works

Technical Specification/ Scope2 Squirrel cage and 3 slipring motors, each 4000kW / 11000V respect. 3300V2 Frequency converterRheostatic startersControl and supervisory equipmentMimic panelMV-switchgearLV-switchgearsInstrumentationDC supply systemUninterruptible power supply system ( UPS )

Completion dateDecember 2000

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Pumping Station AIN AL ZARKA

Project Description / Key DataWater pumping station for irrigation of Orantes Basin , Syria, capacity:Q = 7 X 925 l / sec , h = 137m

Client - ABB Contract RelationMinistry of Irrigation,Directorate of Oranntes,SYRIARIMA as MaincontractorABB as supplier responsible for electrical works

Technical Specification / Scope7 pumps with 925l / sec , head 137m7 motors each 1600kW , 980rpm , 6kV6kV switchgears415V switchgearstransformerspower factor correction equipmentDC power supply systemautomation equipment

Completion dateNovember 1999

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Water Network Germany

Supply system� 3 deep wells� Treatment plant with Ozoning and Filtration� 12 storage tanks

ABB’s scope of supply� Telemetry and automation system� Instrumentation� LV system� UPS

ABB’s services� Basic and detail engineering� Cabling and erection� Installation� Training

Supply area 100 km²Max. distribution capacity 175 m3/hStorage capacity 5.000 m3

Year of Commissioning 1998

Water Supply Schwarzbrunnen, DE

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Tehran Telemetry - Locations

7 6

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TunnelPipeline

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RS 232

From SCADA System

Radio Radio Radio Radio Radio Radio… …

Repeater

Radio Radio Radio Radio Radio Radio… …121

RTU RTU RTU RTU RTU RTU

Tehran Telemetry - Outstations

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R1

MainControl Center

R2

R3

R4

MountainR5

100 km

26 km26.8 km

35.5 km

45.5 km

KARAJ _ DAM

BILAGHAN

TALEGHAN _ DAM

LAR _ DAM

JAJROOD _ DAM

Mountain

R6

MAMLOU _ DAM

40 km

Tehran Telemetry – Distribution Area

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Repeater AccessBASE STATION

REPEATERSTATION

Remote SitesRadio Networ

k

Remote / Store & ForwardRadio

Far Remote Site

Totally 121 Remote Sites

Tehran Telemetry – Radio Configuration

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Pumping Station LINKES WESERUFER

Project Description / Key DataThe entire sewage of Bremen is pumped via 2 pumping stations, Findorff and Links der Weser, to the sewage treatment plant. Rehabilitation of the Links der Weser Pumping Station was done without any major interruption. Flowrate: 1.800m³/h.

Client - ABB Contract RelationBremen Public Utility, GERMANYABB responsible for complete rehabilitation of electrical equipment and automation of the station

Technical Specification / ScopeLV SwitchgearsFrequency converterAC/DC converterInstrumentationcontrol equipmentUninterruptible power supplyautomation and control centerPlant information assistant (PIA)installation and commissioning

Completion date1998

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Qatar Kahrama Pumping Station

� TENDER – GTC-71.� Client: Qatar- Kahrama.

Contractor: Torishima.

O.E.M Channel: Torishima.

� Major Low voltage drive orders for supply of 40 sets of low harmonic drives and process performance motors, for various pure water pumping stations in Qatar.

� ABB was prefered vendor, due to strong local presence and complete techno-commercial support locally.

� Complete engineering submittals provided in record time of five working days.

� Low Harmonic drives offered with cutting edge technology for harmonic mitigation.

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Qatar Kahrama pumping station

� TENDER –GTC-78.

� Client : Qatar- Kahrama

Contractor : Hasan Juma Baker, Oman.

Channel partner : CIMAC.

� This was first major order for 26 numbers of Low harmonic drives in year 2007.

� ABB secured the order, due to excellent customer relation-ship despite stiff competition from Vacon.

� Reiterates the confidence, client has over ABB products and services.

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HAMADAN WASTE WATER TREATMENT PLANT

End User: Sananday Co.

Location: Iran

Contractor: AbIran - Teheran

Project: Waste Water Treatment Plant

System integrator: ABIran

Scope of work:

� Operator: 2 x Freelance DigiVis V8.2

� Engineering: 1 x Control Builder F

� Controller: 2 x AC 800F (redundant)

� I/O’s: approx 2,800 – S800

� 10 Local Room connected via Profibus link

� Plant Startup: Q1/2008

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Repsol YPF, Argentina

� End customer: Repsol YPF

� Plant location: Refinería La Plata

� Project/Application: Waste Water Plant

� Automation from ABB: � 500 I/Os

� Extension integration Plata de Lodos with 200 I/O via Profibus

� Why ABB: � AC 800F it is simple for engineering and

maintenance

� In Operation: November 2007

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� Client: Helsingin Energia (Helsinki Energy), Helsinki, Finland

� Site: Salmisaari District cooling plant in Helsinki� Helsingin Energia has three district cooling

plants – in Valimopolku, Salmisaari and Salmisaari hiililuola – all having ABB control systems

� Application: Modernizing the operator control of a district cooling plant

� Automation from ABB: System 800xA for Master based on SV4.1 - one Process Portal operator workplace replacing AdvaCommand for NT HIS solution

Helsingin Energia, Finland

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� Client: Göteborg Energi AB, Gothenburg, Sweden

� Site: Rosenlund, Gothenburg, Sweden

� Application: Control of district cooling system of the central parts of Gothenburg City� Water takes from Gota River and cooled

to 6 C and pumped to houses up to 3 km away

� Automation from ABB: System 800xA SV4.1 with one combined operator workplace and engineering station, one AC 800M controller (PM 864) for 600 I/O channels (S800). 800xA is connected via OPC to a Spider SCADA supervisory system from ABB� ABB's delivery also includes 8 ACS 800

converters. Competitors: Yokogawa and Honeywell

Göteborg Energi, Swedem

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� Name of Client: Electrabel

� Site: Coo Trois-Ponts

� Application: Water fall / pumping powerstation (1,200 Mw) controlled by Harmonysystem since 1996

� Automation from ABB: 800xA for Harmony

� All consoles replaced with 14 800xAProcess Portal workstations (4 Remote)

� Start-up: Scheduled for April, 2007

� Why ABB: Long term support strategy from ABB, user very happy with performance and robustness of existing system.

� Comments from Electrabel after completion of the first portion of FAT: “It is far above our expectations.” Customer was pleased with 800xA functionality.

Electrabel – Coo, Belgium

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� Client: Milpo, Peru

� Site: Cerro Lindo, Peru

� Application: Control of a new minerals plant� Plus process water supply from the sea (desalted

water) including control of 3 pumping stations

� Automation from ABB: System 800xA SV4,1 with 10 AC 800M controllers (four redundant and six single), 3 Process Portal operator workplaces, 8 Process Panel units PP846 and one engineering station. 4,120 I/O channels (S800) and HART instrumentation and Asset Optimization package.� Instrumentation from ABB

� Integration with compressors, crushers, pumps etc via Profibus

� In operation: April 2007

Milpo, Peru

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� Client: V.M.W. (Vlaamse Maatschappij voor Watervoorziening), Belgium

� Site: Gavers - Harelbeke water treatment plant, Belgium

� Application: Upgrading project from ABB Master delivered from 1988 to 1990.

� Automation from ABB: System 800xA SV4.1 system with one AC 450 controller which will replace the MP200 controller at the site, 5 Process Portal operator workplaces (4 of these are local and one is remote) replacing the existing AdvaCommand for Unix workstations. Also one Engineering Station

� In operation: September 2007

V.M.W., Belgium

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� Client: SCA Packaging, part of SCA Group

� Site: Obbola, Sweden

� Application: Control system for a new recovery boiler and new waste water treatment plant

� Recovery boiler from Andritz, Austria

� Automation from ABB: System 800xA SV4.1 with 5 Process Portal operator workplaces, 4 AC 800M redundant controllers and another 2 controllers for the treatment plant. The total number of S800 I/O channels is approx 3,000. Profibus and HART communication

� ABB is also responsible for providing a simulator which is also 800xA based

SCA Packaging, Sweden

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� Client: Petrobras, Peru

� Site: Talara Oil Field, Northern Peru

� Application: Water injection system at PIAS Central� First injection system with ABB control by

this client

� Automation from ABB: System 800xA with 2 Process Portal operator workplaces, 6 AC 800M controllers, 200 S800 I/O channels� Also in this delivery: HART-capable flow

meters, distribution transformers, UnimixMV switchgears and LV switchboards for pumping stations and for the injection plant

� In operation: Fall 2007

Petrobras, Peru

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� Client: United Testing Corporation, Taiwan

� Site: HsinChu, Taiwan

� Application: Testing of water

� Automation from ABB: 800xA system SV 4.1 with 1 Process Portal operator workplace, one AC 800M controller with 300 I/O channels (S800 I/O). One Process Panel PP 210

� In operation: August 2005

� ABB´s advantage: Linking System 800xA to existing AC 70 on siteFor information:

May 2005

United Testing Corporation, Taiwan

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� Client: Sinopec, China

� Site: Delta Area Oil Pipeline, Guanghzou, China. This pipeline will receive oil from three different refineries around China and transport gasoline and diesel oil; the ABB solution will seamlessly integrate and connect all of these sites.

� Application: Automation of 20 pumping stations

� Automation from ABB: 20 redundant AC 800M controllers (one per pumping station) combined with ABB SCADAVision delivery. More then 10.000 I/O channels totally (S800 I/O). Profibus

� In operation: August 2005

� Why ABB: Good price, relationship, engineering experience. “ABB

s global presence and deep technology knowledge has proven that they are the best partner for the Pearl River Delta Area Oil Pipeline project,” says Mr. Xia Yufei, Vice President, Sinopec.

May 2005

Sinopec China

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-60JP Vodovod-Kanalizacija, Slovenia

� Client: JP Vodovod-Kanalizacija d.o.o., Ljubljana - Slovenia

� Plant: Waste Water Treatment plant in Ljubljana

� Automation from ABB: System 800xA SV 3.1 including 5 AC 800M controllers (PM864), 2 operator workplaces, 1 engineering workplace (DCS core system + IM + Remote clients; 5 servers in total) � 7* Process Panels PP325

� About 5000 I/O

� Profibus DP for S800 I/O, ABB Softstarters, ABB Frequency converters, Siemens controllers

� Profibus PA to connect E+H & ABB instruments

� Integrated with ABB Softstarter, ABB Frequency converter

� Third party products integrated: Siemens S7, Carel controllers

� Delivery: July 2005

�Why ABB: Integrated system, fieldbusintegration, aspect objects technology

April 2005

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� Client: Refinería de Zinc de Cajamarquilla, Peru� Owned by Votorantim Metais, Brazil

� Site: Lima, Peru� Application: Desmineralizer and Filtration

plant of water

� Automation from ABB: 800xA SV 4.0 system with one operator workplace and one redundant AC 800M controllers for 200 S800 I/O channels. One PP 245 and one PP 214 Process Panel.

� Why ABB: Installed base in customer´s plant

� In operation: June 2005

April 2005

Refinería de Zinc de Cajamarquilla, Peru

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-62Valbe Servizi, Italy via SI

� Client: Valbe Servizi S.p.A S.p.A, Italy

� System Integrator: Prei S.r.L

� Site: Mariano Comense, 30 km north Milan, Italy� Control System for Waste Water Treatment

� Automation from ABB� System 800xA SV 4 including Engineering and

Operator workplace

� About 500 I/O

� Integrated with Power Centre and MCC cabinets

� In operation: September 2005

� Why ABB: Price & strong relationship with System Integrator MilanMariano Comense

April 2005

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� Client: Petrobras Argentina SA, Argentina via EPC company in Argentina

� Site: Elicabe Refinery, Bahía Blanca, Buenos Aires.

� Application: Waste Water Plant � Automation from ABB: System 800xA

with � 1 AC 800M Redundant� S 800 I/O with HART for 100 I/O� 1 Local Operator Panel

� Why ABB: Strong relation ship with client since earlier projects

March 2005

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� Client: Papelera del Plata, Argentina

� Site: Zarate, Argentina

� Application: pulp machine automation

� Automation from ABB: 800xA system with 4 Process Portal, 1 AC 800M controller and 300 S800 I/O. One Engineering station

� Why ABB: Product Features, Sales Strategy

March 2005

Papelera del Plata, Argentina

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SCA Graphic, Sweden� Client: SCA Graphic Sundsvall AB

� Site: Östrand Mill, Sweden

� Application: New Andritz recovery boiler & water sewage plants in pulp mill with capacity of 395.000 tons annually

� Automation from ABB:� System 800xA (SV 4.1 version) with 5 operator

workplaces, 4 redundant AC 800M controller for recovery boiler and 2 AC 800M controllers for the sewage plant 100 I/O. One local operator workplace for sewage plant. One training system and one “Idea”simulator with 2 workplaces and one soft controller server. Profibus communications with Hart instrumentation. Some 3000 I/Os totally.

� In operation: September 2005 for sewage plant and October 2006 for recovery boiler

� ABB´s advantage: Technology, price and performance

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Waterschap Rivierenland, The Netherlands� Client: Waterschap Rivierenland, The

Netherlands� Sites: 21 water treatment plants in the

Rivierenland area

� Application:� Modernization the operator interface of

overall supervision system� Hard- and software engineering,

commissioning.

� Automation from ABB� System 800xA SV3.1 with Process Portal,

about 159 workplaces and 7 AC 800M (PM861)

� Six portable HSI systems for remote control� Six Information Manager systems for

historical data and connection to e.g. Maximo maintenance system

� Integrated with� SattLine� SattCon� AC 800M

� Startup: December 2005

� Why ABB: � most value for money, cost of ownership� good relationship with customer

August 2004

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Petrobras - REGAP, Brazil� Client: Petrobras - REGAP, Brazil

� Site: REGAP (Garbiel PassosRefinery), Betim, Minas Gerais, Brazil

� Capacity 151,000 barrels/day

� Application: Water treatment plant

� Automation from ABB:� System 800xA SV3.1 with one Process

Portal operator workplace and one Engineering workplace plus two redundant AC 800M controllers with 600 S 800I/O channels with Profibusconnections (DP redundant)

� In operation: December 2004

� ABB´s advantages: Installed base and good support

August 2004

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OSE, Uruguay� Client: OSE (Obras Sanitarias del

Estado), Uruguay

� Site: Aguas Corrientes, Uruguay

� Application: Water treatment plant upgrade

� Automation from ABB:� System 800xA SV3.1 with 2 Process

Portal operator stations, one Engineering workplace and 12 AC 800M controllers for 6000 I/O channels. Profibus connections

� Instrumentation, medium voltage softstarters and switchgear also from ABB

� ABB´s advantage: Lowest price

July 2004

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Atanor, Argentina

� Client: Atanor S.A.

� Site: Oxygenated Water Plant (H2O2) in Rio Tercero, Cordoba – Argentina.

� Application: Control and Safety System.

� 800xA System includes: � Five Workplaces (for Operation – 6 local & 1

remote screens -, Engineering, Information Management and Maintenance)

� 2 AC800M + 2 AC800HI with more than 2000 I/O on S800 modules on 7 remote locations

� Device Integration with more than 300 field devices on Profibus and HART

� 3 Local Operator Panels (Process Panels)

� MCC connectivity via Profibus / ASi

Integrated Control and safety using 800xA

Application: Speciality Chemicals