LINCOLN TSURUTA - Microsoft · PowerPoint Presentation Author: Marcos Silva Created Date: 6/17/2016...
Transcript of LINCOLN TSURUTA - Microsoft · PowerPoint Presentation Author: Marcos Silva Created Date: 6/17/2016...
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LINCOLN TSURUTA
Braincube
PATRICELE LUEL
OJI Papéis Especiais
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OTIMIZAÇÃO DO CONSUMO
DOS INSUMOS UTILIZADOS
NA PRODUÇÃO DE PAPEL
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Trancel I and II spool wrapper
MachineP1
MachineP2
Coater PC1
CoaterPC2
SpoolDuplex Shaftless (7)
Variplus Spool
Coater PC3
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• PI DataLink
• PI ProcessBook
• PI SDK
• PI Server Components
• PI Client Applications
• PI System Explorer
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76.9
6.9
16.2
Celulose
Químicos
Formulação
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Papel revestido
Papel sem revestimento
Tinta
Amido
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• Peso de revestimento acima da meta (5,0 g/m²):
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• Alta variabilidade do
peso de revestimento (desvio padrão 0.47g/m² )
• Oportunidade!
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INTELIGÊNCIA DE
MANUFATURA
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AQUISIÇÃOVárias fontes de dados
CONTEXTUALIZAÇÃO
DECISÃOGerar resultados (análise)
AÇÃOPilotagem
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SOLUÇÕES
PADRONIZAÇÃO
VISUALIZAÇÃO
INFORMAÇÕES
4 níveis técnicos 4 níveis de valor
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Mapa de tranformação dos dados
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Envio automaticoseguro
Servidorlocal Pasta de
envioFlat files
1-min dados
14,072 tags2 anos de historico1 valor / minuto
Braincubesoftware suite
Número de usuáriosilimitado
https
Outras fontes
Rotina de extração SDK
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Avaliação dos indicadores
Otimização
2/3 dias
Kick
offEstruturação
2/3 mês
Expansão
Estabilização
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Químicos
Grupo SPC (Controle Estatístico de Processo)
28 Variáveis monitoradas
Projeto de Controle do Consumo de Químicos
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- 28 Variáveis monitoradas em
tempo real na sala de controle
- Varias referencias de papel
Redução dos consumos
de químicos de 10 a 13%
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Formulação
Análise dos dados e criação de regras
Projeto de Melhoria do Consumo de Formulação
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• 32% dos rolos produzidos dentro
da meta
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2451 Variáveis ranqueadas Seleção das Variáveis impactantes com as
melhores faixas de operação
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• Desenvolvimento de projeto com a ferramenta Big Data do Braincube:
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Operador irá ajustar
• Controle online das faixas de operação via Braincube Live:
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Relatório de aplicação da regra
AntesMédia = 5,22 g/m²
DepoisMédia = 4,98 g/m²
Redução de 4,6%
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Interligação de áreas:
- 2 Máquinas de Papel
- 3 Coaters
- 4 Cozinhas
Criação de 8 bases contextualizadas
Alguns projetosMPs:- Cons. Tinta Under 50 G – Passo 2
- Cons. Tinta / produtos
- Cons. Vapor /produtos
- Cons. Celulose / produtos
- Perda de Fibras / produtos
Coaters:- Peso revestimento / produtos
- Cons. gás / produtos
Cozinhas- Otimização da moagem
- Monitoramento das receitas
Etc.
Base Maquina + Coaters Base Maquinas
Preparo Massa2
Preparo Massa1
Maquina2
Maquina1
CoaterPC3
CoaterPC1
CoaterPC2
CozinhaTM1 Cozinha
TM2
CozinhaCB
Celulose
Bobinas
Celulose
CozinhaOM
Rolos Rolos
Bobinasrevestidas
Bobinas
revestidas
Bobinas
revestidas
(Maquina 2)
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