Lean: Just the meatJULES MAY

julesmay.co.uk

u 1927: Toyoda Loom Co u Automation

The Toyota story:

Taiichi Ohno (⼤大野耐)

Shigeo Shingo(新郷 重雄)

W Edwards Deming

u 1927: Toyoda Loom Co u Automation

The Toyota story:

u 1953: Toyota Motors

u 1962: Toyota Production System

u 1973: Oil Crisis

u Poka-yoke

u Kaizen

Lean == !wasteu Just-in-time flow

u Non-stock production

u SMED

u Jidoka

u Autonomation

u Zero inspection

Lean manufacturing:

u Eliminate waste

u Build quality in

u Create knowledge from facts

u Respect people

u Optimise the Whole

Integrated Lean:

TPSSupply chain

Lean

Lean supply:

u It’s a partnership!

u Manage & maintain specifications

u The supplier knows best

u Complete openness and honesty

Integrated Lean:

TPSSupply chain

Design

Lean

Lean design:

u Chief engineer, entrepreneurial leadership

u Responsibility-based planning and control

u Expert Engineering workforce

u Set-based concurrent engineering

u Research!

Integrated Lean:

TPSSupply chain

Design Enterprise

Lean

Lean in software:

TPSSupply chain

Design Enterprise

Lean

OpsMaintenanceSoftware engineering

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