Latest Solar Gas Compressors - Gas/Electric · PDF fileLatest Solar Gas Compressors ... C51...
Transcript of Latest Solar Gas Compressors - Gas/Electric · PDF fileLatest Solar Gas Compressors ... C51...
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Latest SolarLatest SolarLatest SolarLatest Solar
Gas CompressorsGas CompressorsGas CompressorsGas Compressors
Latest SolarLatest SolarLatest SolarLatest Solar
Gas CompressorsGas CompressorsGas CompressorsGas Compressors
Martin Habel, Mgr. O&G Product Strategy
Gas/Electric Partnership Conference XIX
February 2011
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AgendaAgenda
• Impeller Design Philosophy
• Latest Compressors
• Pipeline Compressors
• C85
• Production Compressors
• C51
• C61
• C41
• Summary
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Pre-Engineered Family of ImpellersPre-Engineered Family of Impellers
High Flow Low Flow
ShroudBack
HubVane
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IMPELLER, DIFFUSER AND IMPELLER, DIFFUSER AND
VOLUTEVOLUTEFLOW LINES AT VOLUTE FLOW LINES AT VOLUTE
EXITEXIT
Computational Fluid Dynamic CFD) ToolsComputational Fluid Dynamic CFD) Tools
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Aerodynamic Test Facility (ATF) Aerodynamic Test Facility (ATF)
• Scale Stage Testing
• Extend Aerodynamic Design Knowledge
• Detailed Measurements
• Improve Prediction Capability
• Understand Component Performance
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Open - Loop Test FacilityOpen - Loop Test Facility
• 2 Dedicated Test Cells
• Centaur 50
• Saturn 20
• Testing of All Production Compressors
• Mechanical Integrity
• Vibration
• Aero Performance
• Update Predicted Performance and CFD Models
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Harbor Drive Closed Loop Test FacilityHarbor Drive Closed Loop Test Facility
• Dedicated Centaur 40
• ASME PTC 10 Type II Compressor Testing
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New Closed Loop Test FacilityNew Closed Loop Test Facility
• Dedicated Titan 130
• ASME PCT 10 Type I or Type II Compressor Testing
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Validation of CFDUsing Test Data
Validation of CFDUsing Test Data
0
10
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30
40
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60
70
80
0% 20% 40% 60% 80% 100%
IMMERSION FROM SHROUD
AL
PH
A4
CFD
Test Data
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C401/C402 PERFORMANCE COVERAGE
A22B1B2C1A1 C4C3
C2
D
E
F1
F
A2/A1B2/B1
C1/B2C3/C1
C4/C3
C2/C3
D/C2
E/D
F1/E
B1/A2
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4000
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12000
16000
20000
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28000
32000
36000
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 11000 12000 13000 14000
INLET VOLUME FLOW, Q1 (CFM)
ISE
NTR
OP
IC H
EA
D, H
isen (ft-lbf/lb
m)
ASSUMPTIONS:
12,150 - 13,585 RPM
15% S.M. to -4.0 pts from BEP
Z=0.90 K=1.3 T1=70F SG=0.6
Phase 1
Phase 2
Phase 3
Phase 4
Complete Coverage with Pre-Engineered Impellers
Complete Coverage with Pre-Engineered Impellers
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Performance
�Min Efficiency: 85%
�Flow Range: ACFM10,000 – 40,000
�Maximum Head: Feet30,000 (2 Stage)
�PRs up to 2.2
C85 Pipeline Compressor
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C51 Production CompressorC51 Production Compressor
C51 Performance
• 20% More Head (work) per Stage
• Pressure Ratios: 1.5 to 4.8
• Same High Efficiency
• Platform Extended to New C61 and C41
0.6
0.7
0.8
0.9
EF
FIC
IEN
CY
0.2
0.4
0.6
0.8
1.0
0.03 0.04 0.05 0.06 0.07 0.08 0.09
FLOW COEFFICIENT
HE
AD
CO
EF
FIC
IEN
T
C51
1.2
CURRENT
Opal, Wyoming
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• Scale up of the successful C51
• 155 bar (2,250 psi)
• Pressure Ratios: 1.5 to 4.8
• Gas Gathering & Boosting
• Test Results of the 1st Build
• Performed close to predicted
• Isentropic head met or exceeded
• Surge line met or slightly exceeded
C61 Production CompressorC61 Production Compressor
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C41 Production Compressor C41 Production Compressor
Drivers: Centaur 40 – Titan 250
• 260 bar (3,750 psi)
• Pressure Ratios: 1.5 to 4.8
• Gas Storage, HP Gas Lift, CO2Injection & Storage
• Scaled C51 Aerodynamics
• No Change in Performance
• Same Range and Efficiency as C51
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C41 Comparison With C51, Similar Staging
C41 6-stage C51 5-stage
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• Ongoing Compressor Development
• Investment in Test Facilities
• Pre-Engineered Product Benefits
• Proven Configurations
• Predictable Field Performance
• Consistency Throughout
Product Life-Cycle
• Standard Replacement Parts
SummarySummary