KingFung PCB
Transcript of KingFung PCB
航丰科技有限公司
KINGFUNG INTERNATIONAL LIMITED
www.pcbquick.comTel:0755-295187376Fax:0755-61658538Skype:[email protected]
• 公司概况 Company profile投资资金:RMB 5,000,000厂房面积:4000m2产能:150000 FT2/月员工:约200人员工:约200人Investment: 5million RMBPlant Area: 4000 sq.mDesigned Production/Capabilityfor first schedule: 150,000FT2/MonthEployees:200people
※打造世界级PCB企业※A PCB Solution Provider
※打造世界级PCB企业※A PCB Solution Provider
公司概况Company Profile
航丰科技有限公司属于中国大陆企业和中国香港企业共同投资建立的合资公司,致力于高精密电路板、加急板的加工销售。经过不断的努力客户已覆盖通信、数码、工控、安防等领域。
KingFung International Limited are professional PCB manufacturer,belong chinese mainland companies and chinese HK enterprises jointly invested in and established a joint venture company.We devotes to making the high-precision multilay circuit boards, fast circuit boards processing and sales.After continuous efforts,our products have been covered comunications,digital customer, industrial,secuity,etc.
公司组织结构Organization Structure Chart
总经理General Manager
厂长Factory Director
行政部
Ad
min
采购部
Pu
r
计划部
Plan
生产部
Pro
du
ction
工程部
En
gin
eer
品保部
QA
市场部Market
财务部Finance
产品类型分布Product type Distribution
按层数分布By Product layer
30%
35%
0%
5%
10%
15%
20%
25%
2 L 4 L 6 L 8 L 10 L ORabove
other
三维柱形图 1
销售产品的应用领域分布Our product application field
数码产品数码产品Telecom productsTelecom products工控工控//通讯产品通讯产品 Industrial controlIndustrial control仪器仪表仪器仪表 ApparatusApparatus医疗器械医疗器械 MedicalMedical汽车产品汽车产品 AAutomobil productsutomobil products计算机产品计算机产品 Computer productsComputer products计算机产品计算机产品 Computer productsComputer products其他其他 OthersOthers
序号NO
项目Item 能力Spec
1 Layers 层数 1-20 layer 1-20层
2 Board thickness 成品板厚 0.2mm-3.2mm (8-126mil)
3 Min Line width/spacing 最小线宽/间距 0.1mm/0.1mm (4mil/4mil)
4 铜厚 base copper thickness Inner layer内层(Hoz-4oz)Outer layer外层(Hoz-4oz)
5 成品最小沉铜孔孔径 0.2mm (8mil)
工艺能力Technical Capability
5 成品最小沉铜孔孔径Min hole diameter
0.2mm (8mil)
6 孔铜单点最小厚度Min Copper thickness in hole
20um
7 PTH孔孔径公差 PTH size tolerance ±0.08mm(3mil)
8 NPTH孔孔径公差 NPTH size tolerance ±0.05mm(2mil)
9 孔位公差 Hole position tolerance ±0.05mm(2mil)
10 外型尺寸公差 Dimension tolerance ±0.1mm(4mil)
11 最小绿油桥 Min solder mask dam 0.10mm(4mil)
12 最小阻焊厚度Min solder mask thickness
8um
NO Item FPC Process Capability
1 Layers 1-6 layer
2 Board thickness 0.08mm-0.3mm
3 Max. Size 250mm X 450mm
4 Base Material Polymide(PI), PET
5 Copper Foil Electrolytic copper, Rolling copper
6 Copper thickness 18um,35um,70um
7 Stiffeners 3M adhesive tap, FR4,PI, PET, 467, 468
8 CNC Drilling Min Hole Size 0.2mm
9 Laser hole diameter 0.075mm
软板工艺能力FPC Technical Capability
9 Laser hole diameter 0.075mm
10 Minimum aperture punching diameter 0.50mm
11 PHT Tolerance ±0.05mm(2mil)
12 Minimum line width 0.075mm
13 Minimum line spacing 0.075mm
14 Peel strength 1.2kg f/cm
15 Profile processing Punching Die, Cut, Laser Profiling
16 Overall tolerance +/-0.05mm
17 Solder mask request Can print a variety of colors of liquid photosensitive solder mask oil, hot curing solder
mask oil. Coverlayer.
18 Surface Treatment Surface Treatment
19 Acceptance Standard IPC-600-A (Class II)
工艺能力提升计划TECHNOLOGYROAD MAP
项目Items
年度 year
2012 2013 2014层数Layers 14(最大max) 20(最大
max)30(最大max)
内层最小线宽、间隙minimum inner layer trace/space
0.004’’ 0.003’’ 0.0025’’
外层最小线宽/间隙 minimum outer layer trace/space 0.004’’ 0.003’’ 0.003’’
最小成品孔径(机械钻孔) 0.008’’ 0.006’’ 0.006’’最小成品孔径(机械钻孔)minimum drill hole size-mechanical
0.008’’ 0.006’’ 0.006’’
最大纵横比(机械钻孔)maximum mechanical drill aspect ratio
10:1 12:1 16:1
PTH孔孔径公差 plated hole tolerance +/-0.003’’ +/-0.002’’ +/-0.002’’
孔径公差hole location tolerance +/-0.003’’ +/-0.002’’ +/-0.002’’
层间对位偏差公差layer to layer registration tolerance +/-0.004’’ +/-0.003’’ +/-0.002’’
最大成品板厚maximum finished thickness 0.125’’ 0.24’’ 0.32’’
最大成品铜厚maximum finished cu thickness 4oz 6oz 6oz
最小介质层板厚(芯板)minimum dielectric thickness(core)
0.004’’ 0.003’’ 0.002’’
品保结构图QA chart
品保QA
制前控制Preprocess
产品可靠性保证Reliability
品质系统维护Quality System
过程控制 客户服务Preprocess
ControlReliability Assurance
Quality System Maintenance
过程控制Process Control
客户服务Customer Service
工程资料审核
Engineering A
udit
工具审核
Tooling Audit
产品可靠性测试
Product R
eliability
测量系统分析
Measurem
entS
ystemA
nalysis
过程数据统计学
分析
Statistics
Process C
ontrol来料检验
IQC
过程品质控制&
过
程品质保证
IPQ
C&
PQ
A
最终品质控制&
最
终品质保证
FQ
C&
FQ
A
不合格品分析
MR
B
打造世界级PCB企业A PCB Solution Provider
物理及化学实验室Physics and Chemistry Lap
我们目前可以完成产品的上锡实验,阻焊附着力测试,板翘曲度测试,切片分析,X-Ray测试,阻抗测试v,
V-CUT深度测试等。We could finish solderability test,We could finish solderability test,Peel strength test, bow/twist test,
Micro-section test, x-ray test,Impedance test,etc.
设备仪器:金像显微镜,切片研磨机,分析天平,锡炉,孔铜测试仪,紫外分光光度计,X-Ray 测试仪,阻抗测试仪,等。Apparratus:Metallographic microscope,Micro-section muller,Analysis balance,soak Sn Stove,copper thicknessTester,UV spector photometer,X-Ray Thicknesstester,Impedance Tester,etc.
主要设备清单1 Major Equipments List(Ⅰ)
序号NO 流程 Flow
设备名称
Equipment Name数量 Quantity 产能
Capability
1工程准备
Pre-production
CAD/CAM/GENESIS2000 15 /光绘机 Laser photo-plotter 1台 /
冲片机 Developer 1 /
2 Cutting
开料机
Cutting board machine1 /
圆角机,磨边机4 (2+2) /2 开料 Cutting
圆角机,磨边机
Board edge shaving machine4 (2+2) /
开料清洗机
Washing machine after cutting1 /
3 压合Laminating
真空压合机
Vacuum pressing machine1 200,000FT²/M
4 钻孔 Drilling 四川星维科 Sichuan vicol 6
5沉铜及板电PTH & board plating
自动除胶渣&沉铜线
Automatic desmear & PTH line1 150,000FT²/M
全板电镀线
Automatic panel plating line1
80,000FT²/M
主要设备清单2 Major Equipments List(Ⅱ)
序号NO 流程 Flow
设备名称
Equipment Name数量Quantity 产能 Capability
6图形转移
Pattern transfer
前处理线
Srcubbing machine1 /
压膜机
Hot roll laminator dry-film1 /
5KW 曝光机 5KW Exposure 2 200,000FT²/M
线路显影机 Developer 1 /
7图形电镀
Pattern plating
图形电镀线
Automatic pattern plating line1 20,0000FT²/M
水平蚀刻线 Level etching line 1 300,000FT²/M
8丝印阻焊及字符
Solder mask and legend printing
磨板机 Scrubbing machine 2 /
阻焊丝印机
Solder mask double-printing machine5 300,000FT²/M
7KW 曝光机 7KW Exposure 2 200,000FT²/M
阻焊显影机 SoldermaskDeveloper 1 300,000FT²/M
字符丝印机
Silkscreen double-printing machine5 /
主要设备清单3 Major Equipments List (Ⅲ)
序号NO 流程 Flow
设备名称
Equipment Name数量Quantity 产能 Capability
9 成型 Profile
数控锣板机
CNC routing machine6 100,000FT²/M
V-CUT机V-CUT machine
2 100,000FT²/M
斜边机 Belveling machine 1 /
冲板机 Punching machine 2 /冲板机 Punching machine 2 /
10电测试
ET
高速飞针测试机
Flying probe tester2 /
专用测试机
Dedicated high voltage tester6 /
11
成品清洗Finished product washing
成品清洗机
Finished product washing machine1 /
12 包装 Packing真空包装机
Vacuum packing machine1 /
KING FUNG INTERNATIONAL LIMITED
※打造世界级PCB企业※A PCB Solution Provider