Jornada convocatoria experimentos H2020 FORTISSIMO2
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Transcript of Jornada convocatoria experimentos H2020 FORTISSIMO2
Fortissimo ExperimentsCarmen CoteloCESGACIS – Ferrol18/03/2016
This project has received funding from the European Union’s H2020 research and innovation programme under grant agreement No 680481
Fortissimo Open Calls
2Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Experiment partners
3Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Flange Tightening
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Texas Controls is a Spanish SME offering tightening and sealing solutions to large industrial facilities in the industrial, power generation and oil & gas sectors.
• Most of the damages happens during the tightening.• Intermediate stages affects the results.• A challenge regarding modelling, simulation, and execution.• Web portal interface flexible to incorporate new functionalities.
Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Cloud-based HPC platform for maps conversion
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Ingeniería y Control Electrónico is a spanish ICT SME commercializing WindAST, a desktop application for the wind farms industry with a module transforming maps in regular grids.
• Windast is a comercial application which uses Kriging Interpolation. It can be very computing intensive depending on the final map accuracy.
• Map transformation can be applied to other sectors (civil engineeering, mining, building industry...)
• SaaS solution. A web portal to upload maps, run the interpolation in an HPC infrastructure and download the results.
• SISENER is a spanish engineering company in charge of validate the solution.
Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Sustainable cloud services for bringing High Performance casting simulations to the SMEs
• This industry is dominated by SMEs (80% of production).• Typical metal casting defects are air entrapment,
porosity and cold shots
• A barrier to the wider uptake of simulation in this sector is the cost of hardware and software packages.
• Cloud-based-HPC pay-per-use service which would make the simulations more widely accessible, particularly to SMEs.
• End-users would be able to enhance and optimise their cast artefacts avoiding typical defects.
• Fundiciones de Roda is in charge of validate the solution.
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Quantech is a Spanish SME which markets software to model the metal-casting process.
Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Dinak: Galician SME which specialises in the design of chimneys• For the new Market of room-sealed biomass stoves, Dinak needs to
develop a new design of concentric chimney with internal insulation. • The design of concentric chimneys is conceptually simple, but their
operation is complex.• The challenge is to develop a thermal-fluid-dynamic simulation
program to reach the optimized solution to this issue and other products.
• HPC allows to get a fast and accurate solution to this complex calculation.
• Dinak will be able to optimize all their chimney designs to improve their energy efficiency. Expected increase of turnover of biomass division of 5% (500.000€)
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Design of high temperature exhaust gases concentric chimneys
Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Unimetrik is a Spanish SME which provides metrological services to manufacturing industry. • Quality assurance requires the gathering and
processing of significant amounts of data to detect defects and deviations (3D optical systems).
• This test case involves the manufacture of a camshaft.• HPC based simulation services to process and analyze
data and visualize results.• Virtual metrology to: improved cycle time, traceability,
integrated product information chain and process sustainability and competitiveness.
• Generation of knowlegde to reduce costs of facilities maintenance, control time consumed and increase control rate (100 %).
• EPC is the experiment end-user. It is a major provider of camshafts for the naval and automotive industries.
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Virtual Metrology HPC Simulation Services for SME Production Process Control in Sustainable and Competitive CAmshaft Manufacturing
Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
StamHPC - HPC for the Metal Stamping Industry
Quantech is a Spanish SME which markets software to model the metal-stamping process.
• The metal-forming industry requires the simulation of bigger and more complex cases which cannot be solved in a reasonable time with the computing resources available to most companies.
• HPC techniques will allow the sheet metal forming industry to reduce considerably the computation time, and therefore the time to market.
• Software migration from Windows to a Linux HPC environment.
• HPC-cloud-based solution bringing results from a remote Cloud-based-HPC system to the desktop.
• MATRICI is the experiment end-user. It is an international company and reference partner for dies ready for immediate occupancy in the production of bodyworks in the car industry.
Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
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Cloud-based Optimization platform for reinforcement steel cut industries
• Solutions are based on desktop systems, they take a long time.• Customers process tens of orders with tight deadlines.• Clear need for faster solutions which can be realised using a Cloud-
based-HPC approach• Optimo running on Cloud-HPC • Solution available to Schnell
customers on a pay-per-use basis. • Reduction of raw material,
remains of steel, and production lead time
Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Schnell Software is a Spanish SME which develops and markets the Optimo simulation software which optimises the cutting of steel reinforcing bars used in construction
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• HTS are ideal for the development of low-loss AC/DC superconductor cables and small, efficient and lightweight electric generators.
• The challenge is to perform reliable simulations of superconductor tapes in working conditions inside superconducting high-field magnets, motors, cables,...
• Simulations require HPC in this strongly non-linear 3D multiphysical systems.
• The market is estimated at 130M€ in 2016 and growing.
Multi-physics simulation of high temperature superconducting devices
Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Oxolutia: Spanish SME which develops 2G high-temperature superconducting devices (HTS).
12Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Compassis: SME specialising in engineering design, particularly involving structural and Multiphysics calculations. Vicusdt: SME specialising in the simulation of marine structures.
WavEC Offshore Renewables: a private non-profit association involved in applied research, consulting, and pro bono activities.
• Advanced seakeeping assessment tool affordable in cost, time and usability to increase the efficiency of the design, engineering and building processes of marine structures.
• HPC-Cloud to assess the response of a ship or marine structure to waves and various sea states.
HPC-SHEAKS - Cloud-based simulation of the response of marine structures to waves
13Copyright © Members of the Fortissimo Consortium 2015 FP7 (grant agreement 609029)
Isoonaval: SME specialised in naval architecture and marine engineering.Compassis: SME specialising in engineering design, particularly involving structural and Multiphysics calculations.
• Complex simulations that require the use of HPC, particularly when many simulations are needed to quantify the lifetime of a marine structure with emphasis on fatigue.
• A pay-per-use Cloud-based-HPC service to assess the lifetime of marine structure subject to waves and various sea states.
FLASH - Enabling Fatigue Life Assessment in HPC-Cloud to SMEs
Copyright © 2016 Members of the Fortissimo 2 Consortium01.05.2023 14
Emo is a Slovenian SME specialising in the production of tools and dies for the automobile industry.
• Emo production processes use laser-based metal deposition techniques. It is necessary to gather and interpret the various process parameters. This results in significant volumes of data.
• The objective is to process these data (thermal high-speed image sequences and 3D profiles) using an HPC-based cloud.
• This will enable the use of machine-learning techniques to extract relevant information and to understand better the interrelations between the various process parameters.
Cloud-based HPC processing of production data to optimise manufacturing processes.
Copyright © 2016 Members of the Fortissimo 2 Consortium01.05.2023 15
EPC is a major provider of camshafts for the naval and automotive industries.
• The use of 3D-measuring equipment for quality control results in the acquisition of massive amounts of data.
• Current software solutions are not able to process the information in production time-scales.
• Cloud-based HPC technology provides a suitable framework to get as much benefit as possible from the data collected
• This case study will show that HPC technology enables manufacturing industries to exploit big data files and consequently generate new know-how about their manufacturing processes.
Cloud-based HPC processing for knowledge generation in camshaft manufacture
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680481
Copyright © 2016 Members of the Fortissimo 2 Consortium01.05.2023 16
Maderas Besteiro, is a Spanish SME focused on leading-edge timber designs for different structures.
• The construction market in general and timber in particular is moving towards prefabrication to reduce labour costs and make onsite assembly up to 80% faster.
• Low efficiency due to a massive waste of wood, excessive number of joints and large thickness plates to achieve the required insulation.
• The main objective is to simulate a box-framed design coupling structural analysis with simulations of soundproofing, underfloor heating, fire resistance and vibration.
• A complex multi-physics approach is needed which needs cloud-based HPC to deliver results within the timeframe and accuracy required.
HPC cloud-based simulation of box-framed timber beams
This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 680481