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Transcript of ISSUE ; 2002-03-02 Rev.1 SIEGLING(JAPAN)LTD. Notice: This material is proprietary to Siegling...
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD. Notice: This material is proprietary to Siegling Belting and its copy or re-distribution without express written consent is strictly prohibited.
ISSUE ; 2002-03-02 Rev.1 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
2000年度 初級セミナー2000年度 初級セミナー
Tobacco oriented basicTobacco oriented basic
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
SIEGLING’s ProductsSIEGLING’s Products
Fig.2Fig.2
Application Product group Cord Core Material (Cover) Designation (Examples)
TRANSILON
EXTREMULTUS
Conveyor belt
Endless belt
Toothed belt
Round belt
Module belt (Pro Link)
Fluororesin (PTFE) belt
Power transmission flat belt
Tangential belt
Folder / Carrier, Layboy tape
90
91
93
95
98
9F
80
81
82
85
Polyester fabric
Polyester fabric
Steel cords
(Non)
(Non)
Glass / Aramide fabric
Polyamide sheet
Polyester cords
Polyester /Aramide fabric
Polyamide sheet
Urethane / PVC / etc.
Urethane
Urethane
Urethane
PP / PE / POM
PTFE
Chrome - leather
Leather/Elastomer/Urethane
Elastomer
Elastomer
E 3/2 U0/U0 FDA(GY/W)
EB 605(G)
TB-T5(G) 、 TB-H(G)
φ3 、 φ6 、 φ10
PP-LM 50/0 S1(W)
TGP-10N(BK)
LT 10P 、 LL 20P
LT 10E 、 LL 20E
GG 20E-26(G)
GT 10P(BK) 、 GT 20P(BK)
Power transmission 1.
Conveyor belt
9T Polyester fabric PVC / Rubber PHR2-160 MRTxBB FRTRANSTEX
ISSUE ; 2002-03-02 Rev.1 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
2000年度 初級セミナー2000年度 初級セミナー
Tobacco oriented basicTobacco oriented basic
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
1. Construction (1.1) Raw material1. Construction (1.1) Raw material
Fig.2Fig.2
Conveyor beltConveyor belt
“TRANSILONTRANSILON”
Top surface
Carcass
polyester fabric glass fabricaramide fabric etc.
Underside
Polyurethane PVCSilicone Polyolefin synthetic – leather etc.
PolyurethanePVC Silicone Polyolefin synthetic – leather etc.
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(1.2) Details of Raw material for TRANSILON(1.2) Details of Raw material for TRANSILON
Top
faceC
arcassU
nd
erside
( Resin )
90 Fabric
( Resin )
E ; Polyester (Warp / Weft )
AE ; Aramide / Polyester(Warp / Weft )
P ; Polyamide ( Sheet )
EC ; Polyester / Cotton (Warp / Weft )
G ; Glass (Warp / Weft )
Fig.3Fig.3
U ; Urethane
UH ; Hard - urethane
V ; PVC
VH ; Hard - PVC
S ; Silicone
A ; Polyolefin
SB ; Synthetic - leather
F ; Felt
G ; Elastomer
E ; Polyester
P ; Polyamide
Z ; Polyester pile
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(1.3) Construction of Carcass(1.3) Construction of Carcass
Carcass
90 FabricWarpWarp (Multi - filament )
Longitudinally flexibleLongitudinally flexible
Weft ( a. Mono - filament )
Weft ( b. Multi - filament )
Laterally stiffLaterally stiff
Laterally flexibleLaterally flexible
E ; Polyester fabric (Warp / Weft )
AE ; Aramide / Polyester fabric (Warp / Weft )
P ; Polyamide ( Sheet )
EC ; Polyester / Cotton fabric (Warp / Weft )
G ; Glass fabric (Warp / Weft )
H ; High-tech fabric
Fig.4Fig.4
Running direction
Underside (resin)
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(1.4) Basic construction(1.4) Basic construction
One ply belt Fabric
Top face (resin)
Two ply belt
Underside (resin)
Fabric
Three ply belt
Underside (resin)
Fabric
Intermediate layer (resin)
Intermediate layer (resin)
Fabric
Top face (resin)
FabricIntermediate layer (resin)Fabric
Top face (resin)
Fig.5Fig.5
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(1.5) Type code of (1.5) Type code of TRANSILONTRANSILON
/E 3 1 /U0 U2 MT - C FDA (W)
/E 8 2 /V5 /STR GLV5 (G)
Surface color
Food suitability
Properties
Surface finish
Surface finish
Coating / Thickness
Coating / Thickness
Number of plies
SD - value
Fabric material
Top face
Underside
Top face
Underside
The SD-value indicates the dynamic load-extension properties in long-term use at 1% extension.
E ; Polyester E
Unit ; [N/mm]
Coating thickness in 1 / 10 mmCoating thickness in 1 / 10 mm
Coating thickness in 1 / 10 mmCoating thickness in 1 / 10 mm
U0 = Urethane “ 0 mm Coat.” ↓ Urethane – impregnated
Note
U0
Fig.6Fig.6
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(1.6) Surface structure (1)(1.6) Surface structure (1)
1. Smooth surface 1. Smooth surface
GLGL Glossy surface E 4/1 V5/V5 STR/GLGL (G)
MTMT Matt surface E 3/1 U0/U2 MTMT (G)
2. Textured surface 2. Textured surface
STRSTR Struktur (Normal textured surface) E 8/2 U0/V5 STRSTR (G)
GSTRGSTR G.Struktur (Coarsely textured surface) E 8/2 U0/U4 GSTRGSTR (G)
Fig.7Fig.7
LFLF Low friction surface E 4/2 U0/U2 LFLF (G)
FSTRFSTR F.Struktur (Fine textured surface) E 4/2 S0/S3 FSTRFSTR (W)
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(1.7) Surface structure (2)(1.7) Surface structure (2)
3. Patterned surface 3. Patterned surface
ARAR Anti-Rutsch struktur (Rough-top surface) E 8/2 U0/V20 ARAR (G)
SGSG Gitter Strutur (Lattice texture) E 8/2 U0/V10 SGSG (W)
LGLG Longitudinal Grooves E 8/2 U0/U10 LGLG (G)
KNKN Kreuz Noppen (Cross-stud pattern) E 8/2 U0/V20 KNKN (G)
NPNP Negative Pyramiden (Inverted pyramid) E 8/2 U0/V5 NPNP FDA (W)
FGFG Fisch-Grat (Herringbone pattern) E 12/2 U0/V20 FGFG -NA FDA (W)
RR Rhomben struktur (Rhomboid texture) E 12/2 U0/V40 RR (G)
RFRF Rhomben Fein struktur (Rhomboid fine tex.) E 2/1 U0/U2 RFRF FDA (BR)
VNVN (Staggered stud) E 8/2 E0/E10 VNVN -TT (FT)
Fig.8Fig.8
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(1.8) Surface structure (3)(1.8) Surface structure (3)
3. Patterned surface 3. Patterned surface
AR SG LG
KN
STR GSTR
NP FG R RF
VN
Fig.9Fig.9
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(1.9) Properties(1.9) Properties
PropertiesProperties
- C- C Curved belt E 3/1 U0/U2 MT- C- C FDA (W)
- HC- HC Highly-Conductive E 8/2 U0/U2 MT- HC- HC (BK)
- NA- NA Non-Antistatic E 3/2 U0/U2 - NA- NA FDA (W)
- AM- AM Antimicrobial E 3/2 U0/U2 AM AM - HW (W)
- HW- HW Hot-Wate resistant E 3/2 U0/U2 AM - HW - HW (W)
- SE- SE Schwer-Entflammber (Flame retardant) E 12/2 U0/V5 GSTR -SE-SE - C (BK)
FDAFDAU.S. Food and Drug Administration E 3/2 U0/U2 FDAFDA (W)
Fig.10Fig.10
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
2. Conveying system (2.1) Basic design2. Conveying system (2.1) Basic design
Knife-edge conveyer
Standard conveyor
Trough conveyer
Curved conveyer
Bucket elevator
Fig.11Fig.11
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(2.2) Name of conveyor part(2.2) Name of conveyor part
Snub roller(pulley)
Lower support roller
Conve
ying g
oods
(Ten
sion
drum
)
(Head drum)
Tail drum (pulley)Skid plate
Drive drum (pulley)
Fig.12Fig.12
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(2.3) Knife-edge conveyer(2.3) Knife-edge conveyer
Lagged drumLagged drumLagged drumLagged drum
Conve
ying g
oods
Knife-edge (3 - 8r3 - 8r)
Drive drum (pulley)
Belt (Z - splice
Z - splice)
d > 100 mmd > 100 mmd > 100 mmd > 100 mm
Fig.13Fig.13
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(2.4) Trough conveyer(2.4) Trough conveyer
Ls Ls ; Transition lengths = belt width bobo ・ C7C7 constantLs Ls ; Transition lengths = belt width bobo ・ C7C7 constant
Trough angle
Drive drum (pulley)
LsLsLsLs
15 20 30 40
0.7 0.9 1.5 2.0
Troughing angle
C7
C7 constant
Fig.14Fig.14
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
3. Tracking (3.1) Crown3. Tracking (3.1) Crown
Trapezoidal crown Curved
For
For
TRANSILONTRANSILON (bo < 200mm)
EXTREMULTUS
Drum diameter φ d[mm] up to 200 > 200 up to 500 > 5001-ply belts 0.5 0.8 1.02-ply,NOVO,E10/M-E20/M 0.7 1.3 1.53-ply belt 1.0 1.6 2.0
φ d[mm] b ≦ 250mm b > 250mmup to 112up to 140up to 180up to 224up to 355up to 500up to 710up to 1000 1.2 1.5up to 1400 1.5 2up to 2000 1.8 2.5
0.81.01.2
0.30.40.50.6
h
br
8
2
b /4
b /4
b /2
b
d
hh
dhh
b
r
Fig.15Fig.15
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(3.2) Crowned pulley(3.2) Crowned pulley
Tension-roller
(Cylindrical)
Running direction
Conveyor length
Head-drum
( Crown )
Sunb-roller (
Cylindrical)
Deflection-roller
(Cylindrical)
Tail-drum
With conveyor lengths > 5000mm> 5000mm both drumsboth drums should be trapezoidal (or curved).
Theoretically head-drum should be trapezoidal.
Conveyor lengths > 5000mm. or reversible
Crown
Fig.16Fig.16
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
(3.3) Profiles(3.3) Profiles
Fig.17Fig.17
Longitudinal profiles Lateral profiles
Note ; Examination of minimum pulley diameter is required.
The example of use….
Belt tracking prevent Inclined conveying
The example of use….
ISSUE ; 2002-03-02 Rev.1
SIEGLING(JAPAN)LTD.SIEGLING(JAPAN)LTD.
4. Splicing methods4. Splicing methods
Z-spliceZ-splice Mechanical fastenerMechanical fastenerStepped Z-spliceStepped Z-splice Overlap spliceOverlap splice
■ Uniform thickness■ Flexible 柔軟 → for knife-edge belt
■ Uniform thickness■ Flexible 柔軟 → for knife-edge belt
■ Uniform thickness■ Harsh operating conditions (e.g. dirty drum)
■ Uniform thickness■ Harsh operating conditions (e.g. dirty drum)
■ Harsh operating conditions (e.g. dirty drum, troughed belt)■ cold-pressing is also possible.
■ Harsh operating conditions (e.g. dirty drum, troughed belt)■ cold-pressing is also possible.
■ Easy and quick install and removal (Mechanical fasteners make it possible for customers to splice belts themselves)
■ Easy and quick install and removal (Mechanical fasteners make it possible for customers to splice belts themselves)
Splice angle ; 90 (60) deg.Splice angle ; 90 (60) deg. Splice angle ; 90 deg.Splice angle ; 90 deg. Splice angle ; 80 (90) deg.Splice angle ; 80 (90) deg. Splice angle ; 90 deg.Splice angle ; 90 deg.
Fig.17Fig.17