Introduction of Laser Marker ELM-700A - EunilamWorld Wide Leader PCB HANDLING EQUIPMENT EUNIL Co.,...
Transcript of Introduction of Laser Marker ELM-700A - EunilamWorld Wide Leader PCB HANDLING EQUIPMENT EUNIL Co.,...
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Introduction of Laser Marker ELMIntroduction of Laser Marker ELM--700A700A2008. 03. 19 Ver. 1.22008. 03. 19 Ver. 1.2
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Introduction
EUNIL laser marker is developed to meet the customer needs for SMT production management. This machine provides the precise and permanent result than the classical method like labeling or inkjet printing.Normally, the ink-jet printed or the paper labeled could be worn off when it passes time. It won’t be worn off using laser marking machine. The laser marking machine can provide the permanent condition.It could not only reduce the labor cost but also the cost of consuming parts like labels or ink.
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FeaturesHigh Accuracy by Servo motor controlled X.Y table.Easy laser focus adjustment for various height.Coverage of Marking Data : Text, 1D Barcode, 2D Barcode, Graphic, etc.CO₂Laser life span : 45,000 hoursCost effective : No need to recharge Ink and Label paperAir cooling Laser : No need additional cooling systemSet up shutter gate at PCB in-out position for taking care of operator’s health.Fume ExhaustEconomic space by using tower head model of Laser Generator Easy adjustment for focal distance by power BaseCustomized software to meet customer Marking requirement.
OptionsMarking code verification : 1D or 2D Scanner (Can be changeable for request)Exterior fume odor eliminator (Can be changeable for request)Data communication : TCP/IP communication
Features & Options
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Monitor
Laser Marking Head
Human Interface
Main Power On/Off switch
Air Pressure gauge
Cover Door
Laser focusAdjustment Switch
Entrance/Exit Shutter
Operating Switch
E-Stop switch
1. Laser Marker : ELM-700A General appearance
Laser controller
Fume Exhaust
Inner light switch
PC on/off switch
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General Specification
Machine size (mm) 1,050 X 1,150 X 1,850
PCB size (mm) 430 X 350 ~ 50 X 50
Working Area Max. 430mm(L) X 350mm(W)
No. of Head Single
XY Table
Display 15” LCD Monitor
Human Interface Keyboard & Mouse
Programming Windows based PC
Marking time It will be change depends on Marking Data
Control Brake Motor Control
X-Axis stroke Max. 550mm
Y-Axis stroke Max. 365mm
PCB Clearance 40mm(top) / 25mm(bottom)
Air supply 5 bar, 150 l / min
Laser Focus
Repeatability ±0.02mm
Adjust -10mm ~ 50mm
Power supply 220V[±5%], 50/60Hz, 1Phase
Power consumption 3 kVA
Weight 580Kg
2. SpecificationLaser Head Specification
Medium CO2 Laser , Class 4 IEC standard
Scanning speed 12,000mm/sec
Text Alphabet, Number, Alphanumeric
1D Code 39, Code 128
Data matrix, QR
Power consumption 1.2kVA
2D
BMP, DXF, JPEG
Barcode
Graphics
Marking content
Beam diameter 180 µm
Wave length 10.6 µm
Marking area 110mm X 110mm
Marking distance to object 185mm ±2mm
Marking speed 240m/min (Depends on object)
Lifetime 45,000hours (Rechargeable CO2 Gas)
Power supply 220V[±5%], 50/60Hz, 1Phase
Cooling Air-forced cooling
Scanning Galvano Scanning Method
Ave. output power 30W
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Laser focus adjustment switch
Laser marker head unit
Laser Generator
3. Laser head unit structure
Fume exhaust
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X-Axis LM Table
Speed Control Motor
Y-Axis LM Guide
Fixed Rail Block
Width Adjust MotorStopper
PCB
Clamp Cylinder
XY Table & Conveyor Specification
Working Area 430mm(L) X 350mm(W)
Speed Max. 1,000mm/sec
Speed Max. 1,000mm/sec
Stroke
X AxisStroke Max. 550mm
Y AxisMax. 365mm
Conveyor Speed 200mm/sec
Side Gauge 1 Pneumatic Side gauge
Front Stopper 1 Pneumatic stopper
Width adjust Automatic
Bottom clearance
25mm
Size (mm) 430 X 350 ~ 50 X 50
Thickness (mm) 0.8 ~ 3
Top clearance 40mmBoard
4. XY table & Conveyor
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Easy Menu Section
Model Information
Marking Data Preview
Error Message List up
Conveyor Drive Monitoring
Status Indicator
5. GUI
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6. Options : It can be changeable for request6-1. Marking code verification : 1D / 2D scanner
Barcode scanner specification
Size 44.5mm x 21.6mm x 44.5mm
Size 42mm x 22.1mm x 55mm
Reading distance105mm(Dependable code size)
2D barcode scanner :DataMan 100
Reading rangeMin. 50mm, Max. 200mm(Dependable character size)1D barcode scanner :
MS-3 LaserReading range width Min. 3mm
Readable barcode Code 39, Code 128
Readable barcode Data matrix, QR code
1D Barcode MS-3 Laser
2D Barcode DataMan 100
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6. Options : It can be changeable for request6-2. Exterior fume odor eliminator
Exterior fume odor eliminator
Model LC-100
Maker Korean
Size 670mm(L) x 670mm(W) x 1,020mm(H)
1’st
2’nd
3’rd
Pre-filter
H.E.P.A filterFilter
Activated carbon
Power supply AC220 V, 50/60 Hz, 1 Phase
Volume 12 m³/min
Pressure 2.25 kPa
Blower Motor 0.75 KJ/s
Weight 105 kg
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PCB PCB 2 Painted Steel
Rubber HoseLens ( Glass ) Card Board
Marking on the inflammable meterial. e.g. Leather, Acrylic, Wooden, Paper, Glass, Transparent Special Material(Ceramic), etc
7. Appendix I : Applications - Materials
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Materials YVO4 / YAG CO2
PE (Poly Ethylene)
PC (Poly Carbonate)
PP (Poly Propylene)
POM (Poly Acetal)
PBT (Poly Buthylene Terephthalate)
PET (Poly Ethylene Terephthalate)
ABS
EP (Epoxy)
PF (Phenol)
UF
PVC
PA (Poly Amide)
SI (Silicon)
Resin
Very Good Good Not Suitable
7. Appendix II : ComparativeComparative tabletable of medium
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NOYESYESInk nozzle, LaserMAINTENANCE
NOYESYESPAPERNOYESYESINKATICLES OF
CONSUMPTION
NONOYESNONO
NUMBERING M/C
YESYESYESYESYES
PRINTING M/C
IMAGETEXTNumbering2D Code1D Code
YESYESYES
YESYES
PRINTING DATA
LASER MARKERITEM
NOYESYESREMOVERABLE
LASER MARKERPRINTING M/CNUMBERING M/C
Not only DISADVANTAGE ITEMBut also ADVANTAGE ITEM
7. Appendix III : Pros and Con
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Pumping Type Life Span Wave length
Efficiency Recharge/Replace Infrared Ray
Coverage
DC/DF Air 45,000hr 10600NM inflammables
High Recharge: GAS Far infrared Ray PCB, IC, Name Plate, Plastic
Laser Diode High Output: Water 10,000Hr 1064NM Non inflammablesinflammables
High Low Output: Air Replace: Diode Near infrared Ray Metal: Al, Copper, Stainless etc.Plastic, Ceramic, IC package etc.
Lamp High Output: Water 700 ~ 1,000hr 1064NM Non inflammablesInflammables
Low Low Output: Air Replace: Lamp Near infrared Ray Metal: Al, Copper, Stainless etc.Plastic, Ceramic, IC package etc.
Nd YAG
Nd YVO4
SOLID
GAS
CO2
CoolingMedium
7. Appendix IV : Laser mediums