2012 CGT Operating Plan and Priorities

Joe Tang Sr. PEx Engineer

()Corning Display Technology Taiwan

Performance Excellence

Sep. 18, 2013Display TechnologiesCorning Incorporated#Good morning.1Instructors: Joe Tang: : (3) (2)Corning Display Technologies Taiwan (9) (1) (3) Inspection (3) MBB (2)Display TechnologiesCorning Incorporated#Corning Incorporated Founded:1851:1851

Headquarters: Corning, New York:

Employees: Approximately ~29,000 worldwide: 29,000

2012 Revenues:$8.0 Billion 2012: 80

Fortune 500 Rank(2012): 328328Corning is the world leader in specialty glass and ceramics. We create and make keystone components that enable high-technology systems for consumer electronics, mobile emissions control, telecommunications and life sciences.We succeed through sustained investment in R&D, over 160 years of materials science and process engineering knowledge, and a distinctive collaborative culture.160

Display TechnologiesCorning Incorporated#Vision of future: A Day Made of Glass 1 1Take a look at where all this can lead us in the not so distant future.

Display TechnologiesCorning Incorporated#4To get a further glimpse of where these partnerships may take us, weve expanded our vision of last years A Day Made of Glass video with a new video.

So let me introduce a Day Made of Glass 1.

Agenda - 1

() () ()Q&A ( 2)Display TechnologiesCorning Incorporated#(...)

5ObjectivesDisplay TechnologiesCorning Incorporated#: () () ()

(104: 10:2 )

6CR: Corrective MaintenancePM: Preventive MaintenancePdM: Predictive MaintenanceRcM: Reliability-Centered MaintenanceMTBF: Mean Time Between FailureMTTR: Mean Time To RepairChaosConsistencyStatistical ControlProcess Capability: Schedule DT: Non-Schedule DT: Equipment Performance

Equipment maintenance mechanismsDisplay TechnologiesCorning Incorporated#CR(CorrectiveMaintenanceBreakDownMaintenance)(Reactive)()PM(Preventivemaintenance)(LifeCycleCost)PdM(PredictiveMaintenanceCondition- basedMaintenance)(NDTNDE)PaM(ProactiveMaintenance) ()RootCauseMPSOP()NDTProcedureQC(On-line)(Off-line)MTBF(MTBF-MeanTimeBetweenFailure): (MTBF=TBF/FailureTimes)MTTR(MeanTimeToRepair)MTTRCR7

Equipment Maintenance PhaseStep changeReceivesPreventivePredictiveReliability-CenteredDisplay TechnologiesCorning Incorporated#Equipment & System Interface

(MTBF):Parts listRework SOP Troubleshooting guide(): PartComponents listSOPTroubleshooting guidePdMRcMSpare Parts ListTrainingDisplay TechnologiesCorning Incorporated#9Maintenance and Design Review

Display TechnologiesCorning Incorporated#10Failure Mode and Effects Analysis (FMEA)

Design Review and Preventive MaintenanceDisplay TechnologiesCorning Incorporated#

Equipment Maintenance PhaseStep changeReceivesPreventivePredictiveReliability-CenteredDisplay TechnologiesCorning Incorporated#

Feel Anything Yet?Display TechnologiesCorning Incorporated#Maintenance and Fundamental Understanding 5Why? 5Why?

Display TechnologiesCorning Incorporated#14Maintenance and Fundamental Understanding 5Why? 5Why?LEDLEDWhy?LEDWhy?Why?Why?Why?LEDLEDDisplay TechnologiesCorning Incorporated#15

Maintenance and Fundamental Understanding 5Why? 5Why?Display TechnologiesCorning Incorporated#16Initial management of equipment maintenanceExperienceTrainingNon-Schedule DTPatrolBefore IssueIssueAfter IssueReviewTroubleshootingRoot CausePossible CauseReduce DTPM / OPMWhy?Why?Why?Why?Why?Display TechnologiesCorning Incorporated#17MOCChangeVOCEquipment capacity, maintenance capabilities and production requirements ()Display TechnologiesCorning Incorporated#18

Equipment Maintenance PhaseStep changeReceivesPreventivePredictiveReliability-CenteredDisplay TechnologiesCorning Incorporated#

Apply technologies to measure the condition of machines. Base on Root Couse Analysis.

ConditionRCAPdMCMMSDesignReviewMTBFMTTR5Why

Display TechnologiesCorning Incorporated#Root Cause Analysis (RCA)20

Top 10 causes of damageDisplay TechnologiesCorning Incorporated#:

Predictive Maintenance TechnologyDisplay TechnologiesCorning Incorporated#Infrared Thermography

: (): -TFT-LCD2009

Display TechnologiesCorning Incorporated#

:

:

Motor Circuit and Current Signature AnalysisDisplay TechnologiesCorning Incorporated#

:

:

: (: ISO10816 11171 4402 4406NAS1638MIL-STD-1246NAVAIR01-1A-17ACFTDAS4059)

Oil & Lubrication AnalysisDisplay TechnologiesCorning Incorporated#25

Vibration Analysis

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: 2013

Display TechnologiesCorning Incorporated#

Vibration Analysis:Display TechnologiesCorning Incorporated#Airborne Ultrasound

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Water Hammer:

:

: 2011 >60dB

Display TechnologiesCorning Incorporated#28

Equipment Maintenance PhaseStep changeReceivesPreventivePredictiveReliability-CenteredDisplay TechnologiesCorning Incorporated#Equipment Maintenance Management System

PM:Production ScheduleMaintenance ScheduleMaintain ListRecourse StatusSpare Parts InventoryCMMS:Troubleshooting GuideCleaning / Rubricating (PM)Checking / Replacing (PM)Maintenance Record Maintenance Skill (Training, Resources)Modularized Rework (SOP)RcM:Real time FMECA ()HAZOP ()Monte Carlo ()PdM:Measurement: Vibration, Infrared Thermography, Acoustic, Ultrasound, Oil, Data AcquisitionRoot Couse Analysis: 5Why, Cause and effect, Hypothesis, History record, Data analysisDisplay TechnologiesCorning Incorporated#Equipment maintenance system architectureDisplay TechnologiesCorning Incorporated#31Maintenance Management Function

Display TechnologiesCorning Incorporated#

Q & AThank You.

Vision of future: A Day Made of Glass 2 2Take a look at where all this can lead us in the not so distant future.

Display TechnologiesCorning Incorporated#1. 104: 10:2 2. 3. 4. 33Display TechnologiesCorning Incorporated#34