INITIATIVE MARCHES PORTEURS pour les …...- Sustainable Construction - Protective textiles...
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INITIATIVE MARCHES PORTEURS
pour les PRODUITS BIOBASES
Atelier « Matières Premières Renouvelables »
Gembloux
Le 29 avril 2009
Jean-Luc WERTZJulie ROÏZ
Contenu
• L’INITIATIVE MARCHES PORTEURS (DuPont)
• Brainstorming – Quelles mesures pour développer le marché des
produits biobasés?
– Comment assurer que le développement du marché des produits biobasés s’accompagne d’un retour sur l’agriculture wallonne?
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Plan d’action Bioproduits
CE, EM, parties prenantes
2008-2010Promouvoir l’installation de pilotes de bioraffinageSupporter l’accès au financement de la R&D&i
Conduire une campagne d’information ( focus PMEs)Communiquer sur les politiques relatives aux produits biobasés et sur les bénéfices de ces derniers
Actions complémentaires
CE, CEN, Industrie, autres parties prenantes
2008
20082008-2011
2010
Etablir des normes/labels• Analyse du potentiel des normes/labels pour les produits biobasés• Mandater le CEN • Développer les normes/labels (LCA)• Proposer des normes pour un premier groupe de bioproduits
Aggréger la demande pour les produits biobasés
Normalisation, étiquetage, certification
CE, EM, Industrie
2008-2010• Etablir un réseau entre les acheteurs de produits biobasés• Les EM sont encouragés à prendre des engagements pour les produits biobasés à l’intérieur de leur plan d’action national pour les achats publics verts
Encourager les achats publics verts de produits biobasésAchats publics
CE, parties prenantes
2008• Etablir un groupe consultatif de haut-niveau ( EM + monde industriel) pour assister le groupe de travail interserviceENV/RTD•Analyser l’impact de propositions législatives dans des domaines politiques pertinents pour le développement du marché des produits biobasés.
Assurer un développement coordonné, cohérent des politiques et des réglementations
Législation
ActeursAgendaActionsObjectifsInstruments politiques
-1ère évaluation à mi-parcours fin 2009 sur la mise en œuvre des différents plans d’action
- Rapport final (experts indépendants) sur la LMI en 2011 évaluant l’impact des actions politiques sur les marchés porteurs retenus.
Des produits biobasésreprésentatifs
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• Lubrifiants biobasés• Polymères biobasés• Matériaux biobasés à base de chanvre• Bioraffinage: le projet TECHNOSE
Lubrifiants biobasés
• Lubrifiant = huile de base + additifs
• Matières premières issues de la biomasse (végétale, animale)
• Huiles végétales plus ou moinstransformées (principalementdes esters)
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Biopolymères• Issus de la biomasse (plantes, animaux):
polysaccharides, lignine, caoutchouc naturel, protéines, DNA/RNA…
• Issus de microorganismes (bactéries): PHA (polyhydroxyalcanoates) et PTE (polythioesters)
• Issus de biotechnologies (synthèse à partir de monomères renouvelables): PLA (acide polylactique) dérivé du glucose; polyamide 11 dérivé de l’huile de ricin
Source: http://averousl.free.fr/biodegradable.html
Acide lactique
Source: Galactic
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PLA
• Fermentations alcoolique (1) et lactique (2)
(1) p. ex. levures: Saccharomyces (2) p.ex. champignons Chytridiomycètes
Source: http://fungifood.tripod.com
PLA
• Polyester aliphatique obtenu par polymérisation par ouverture de cycle de lactide (diester cyclique de l’acide lactique)
• Polymère biodégradable
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Mai JuilletJuin Août
SEMIS
LEVEE
FLORAISON
RECOLTE
Hauteur de la culture
Début de la phase de croissance active
Fin floraison =
fin de la croissance
Maturité des fibres
et des graines
1 m
2 m
3 m
Septembre
Maturité des fibres
Variété précoce
Variété tardive
Introduction Botanique Culture Récolte Transformation Graine Fibre Chènevotte Poudre ConclusionMatériaux biobasés à base de chanvre
Graines
Fibres
Chènevotte
Pailles
+ poudre
1 à 1.2 t/ha
5 à 12 t/ha
Transformation
Introduction Botanique Culture Récolte Transformation Graine Fibre Chènevotte Poudre Conclusion
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La graine
La graine• oisellerie • pêche • Huile pour cosmétiques• Huile alimentaire
Huile Riche en :• oméga 3• oméga 6 • acide gamma linolénique
Introduction Botanique Culture Récolte Transformation Graine Fibre Chènevotte Poudre Conclusion
La fibre
Les applications techniques
• Cordes, sacs, géotextiles• Filtres et absorbants • Plasturgie• Isolation
Introduction Botanique Culture Récolte Transformation Graine Fibre Chènevotte Poudre Conclusion
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La chènevotte
La chènevotte• Litière
• Paillage végétal • Absorbant• Panneaux
• Chimie ligno-cellulosique• Béton de chaux-chanvre
Introduction Botanique Culture Récolte Transformation Graine Fibre Chènevotte Poudre Conclusion
Ressources
végétales
lignocellulosiques
Programme d’excellence de la Région Wallonne
TECHNOSELa bioraffinerie végétale
monosaccharidesoligosaccharidespolysaccharides
paillepaille
sciure de boissciure de bois
Unité de Chimie Biologique Industrielle (FUSAGx, Prof. M. PAQUO T , paquot.m@ fsagx.ac.be),
Unité de Chimie Générale et O rganique (FUSAGx, Prof. J .P. WATHELET , wathelet.jp@ fsagx.ac.be),
Unité de Technologie des Industries Agro-Alimentaires (FUSAGx, Prof. C. DEROANNE, deroanne.c@ fsagx.ac.be),
Unité de Microbiologie (UCL, Prof. S. VANHULLE, vanhulle@ mbla.ucl.ac.be)
WP 1
Procédés et produits d’hydrolyse des matériauxlignocellulosiques
WP 1WP 1
Procédés et produits d’hydrolyse des matériauxlignocellulosiques
WP 2
Modifications chimiques et enzymatiques des mono-,oligo-, polysaccharides
WP 2WP 2
Modifications chimiques et enzymatiques des mono-,oligo-, polysaccharides
WP 3
Etude des propriétés tensioactives des nouvelles molécules
WP 3WP 3
Etude des propriétés tensioactives des nouvelles molécules
Prétraitements – Hydrolyse – ExtractionSéparation - Fractionnement
Fonctionnalisation(chimique et enzymatique)
BiomoléculesBiolubrifiants
Tensioactifs
BiomoléculesBiolubrifiants
Tensioactifs
Bioaliments
Ingrédients alimentaires
Bioaliments
Ingrédients alimentaires
Biomatériaux
Bioplastiques
BI O
R A F F I N A G E
Produits de base
et à usages
spécifiques
papier et ses déchetspapier et ses déchets
MiscanthusMiscanthus tige de maïs
etc…
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1. Quelles mesures pour le développement des produits
biobasés?
LUBRIFIANTS BIOBASES
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POLYMERES BIOBASES?
TENSIOACTIFS et SOLVANTS BIOBASES?
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MATERIAUX BIOBASES a base de CHANVRE?
2. Comment s’assurer que le développement du marché des
produits biobasés s’accompagne d’un retour sur l’agriculture?
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1. Scénario 2020
Polymères
3(84 kt)
2,8 M+3% pa
1-22,1 M+3,4% pa
0,101,8 MBE
1-479 M+3% pa
1-259 M+3,4% pa
0,1050 MUE
0,4280 M+4,3% pa
0,15230 MMonde
2020
BIO
(%)
2020
TOT
(t)
2010
BIO
(%)
2010
TOT
(t)
2005
BIO
(%)
2005
TOT
(t)
Source: www.ingentaconnect.com/content/asp/jbmb/2007/00000001/00000003/art00017; www.plasticseurope.org/Content/Default.asp?PageID=962
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Lubrifiants-Tensioactifs-Solvants
50(47 kt)
25
94
86
Tensioactifs non ioniquesTOT BIO(kt) (%)
12.5(15 kt)
12030(39kt)
1302020
21202140 2007
SolvantsTOT BIO(kt) (%)
LubrifiantsTOT BIO(kt) (%)
BE
Source:ec.europa.eu/enterprise/environment/reports_studies/reports/rrm-finalreport-dj-july2000.pdf, morris.umh.ac.be/SMPC/Posters/05-NARA-Gand05.pdf
2. Ressources en biomasse
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Polymères
14000ou
40000ou
25000
650 (betterave)
ou
320 (blé)ou
225 (maïs)
105 sucreou
225 amidonou
155 amidon
84Biopolymères
(ex: PLA)
Surfaces
(ha)
Biomasse
(kt)
MPR
(kt)
Consommation
(kt)BE 2020
0,17 ha betterave/t PLA; 0.48 ha blé/t PLA; 0.3 ha maïs/t PLA; Sources: morris.umh.ac.be/SMPC/Posters/05-NARA-Gand05.pdf; PADD II, Développement durable et ressources renouvelables, 2006
Lubrifiants-Tensioactifs-Solvants
2820ou
4700ou
3290
127 (Betterave)
ou
38 (Blé) ou
30 (Maïs)
Partie hydrophile: sucres(Partie lipophile:
huiles végétales)
47Biotensioactifs
(ex: APG)
~15000ColzaHuiles végétales15Biosolvants
(ex: EMHV)
1400054 (colza)27 (huiles végétales)
39Biolubrifiants
Surfaces
(ha)
Biomasse
(kt)
MPR
(kt)
Produits
consommés 2020 (kt)
BE 2020
APG: Alkylpolyglycosides EMVH: Esters méthyliques d’huiles végétales; 0,06 ha betterave/t APG; 0,1 ha blé/t APG; 0,07 ha maïs/t APG; 1 ha colza = 1 t EMHV. Sources: ITERG, UniversitéBristol, morris.umh.ac.be/SMPC/Posters/05-NARA-Gand05.pdf
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2. Comment s’assurer que le développement des produits biobasés s’accompagne d’un
retour sur l’agriculture?
Conclusion
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Impact sur émissions de gaz àeffet de serre (GES)
Impacts environnementaux comparés
-15% à -25%-20% à -30%PLA
-20% à -80%-25% à -75%Amidon
Emissions de GES
Consommation d’énergie
Impact comparé aux polymères traditionnels
Source: Ademe, 2005
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Réduction GES
3015Solvants
460125Tensioactifs
6834Lubrifiants
16884Polymères
Réduction GES (kt)
2020 (kt)Bioproduit
Source: ec.europa.eu/enterprise/environment/reports_studies/reports/rrm-finalreport-dj-july2000.pdf
Premi ères Renouvelables
Assemblée Générale Valbiom
29 avril 2009
Daniel RahierDuPont
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Aims of the Lead Market Initiative (LMI)
• ◊ Facilitate the development of innovative markets bringing high economic & social values
• ◊ By creating the conditions to facilitate the translation of innovations into commercial products
• ◊ 6 Lead Market Initiatives:- e-health- Sustainable Construction- Protective textiles
Definition bio-based products
• ◊ Bio-based products refer to non-food products derived from biomass (plants, algae, crops, trees, marine organisms and biological waste from households, animal & food production).
• ◊ They may range from high value added fine chemicals (pharmaceuticals, cosmetics, food additives) to high volume materials such as bio-polymers or chemical feedstock.
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• Policy measures to stimulate uptake and demand for bio-based products:
1. Legislation : ensure a coherent, comprehensive and coordinated development of policies and regulations that impact the development of bio-based product markets
2. Public procurement : encourage Green Public Procurement for bio-based products
Lead Market Initiativefor Bio-based
Products
• Recommendations
1. On Innovation & Economic Implementation: setting up demonstration projects via public-private partnerships, take the international dimension into account
2. Legislation promoting market development: Carbon within bio-based products taken as savings, eco-incentives (taxation, state aids,
Lead Market InitiativeLegislation
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• Recommendations
1. Develop a European Standard to determine the “bio-based content, common for all bio-based
2. Use “carbon footprint” as main sustainability indicator until a standardized LCA method has been worked out assessing the sustainability of the whole life cycle of the product.
Lead Market InitiativeStandards, labeling &
certification*
The Market for bio-based products
* Source: EU Taskforce on bio-based products
250,000
190,000120,000Bio-based related jobs (EU)
23 bn(EU)
250 bn125 bn77 bnValue of bio-based products
(US $)
202020102005
• Key drivers• ◊ Limited availability & increased costs of
fossil resources• ◊ Policy development: Climate Change,
Sustainable production, Lisbon agenda, Knowledge-based economy
• ◊ Evolving consumers' demand (sustainability awareness
• The Potential Market*
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• ◊ Some systems already in place in someMS
• ◊ www.bio-economy.net
LMI Biobased ProductsMarket drivers & public
procurement
Bioeconomy In the Member States& associated countries
Ad-hoc Advisory Group LMI Biobased Products
Chair :
• Peter Schintlmeister (Federal Ministry of Economics and Labour, Austria)
WG leaders :
• WG 1 - The impact of legislation and policies – Dirk Carrez(EuropaBio) (both as regards raw materials and prod ucts)
• WG 2 - Standards, labeling and certification - France sco Degli Innocenti(Novamont)
• WG 3 - Market drivers and public procurement - Christ er Segersteen
(European Forest owner association)
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www.bio-economy.net
Premi ères Renouvelables
Assemblée GénéraleValbiom
29 avril 2009DuPont Applied BioSciences
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– A Science Company – 5,000 scientists & engineers
– 206 Years of Innovation (Founded in 1802) - $ 1.4 billion R&D investment
– Global revenues of $30.5 Billion (2008) from which 31.5% in the EMEA region
– 60,000 employees operating in over 70 countries from which 14.000 in the EMEA region
– More than 75 R&D / customer support labs worldwide
DuPont at a Glance
Safety & Protection
Coatings & Color
Technologies
Performance Materials
Agriculture & Nutrition
DuPont Applied
BioSciences
Technology Platform
Electronic &
Communication Technologies
Our 2015 Sustainability Goals
• We are reducing DuPont’s Footprint
• Greenhouse Gas Emissions: – -72 % since 1990– reduce another 15%
• Water Conservation: – Reduction by at least
30%
• Fleet Fuel Efficiency:
We are serving the market placeGrow annual revenue by $ 2 billion from products that:
– Create energy efficiency – Reduce greenhouse gas
emissions
Invest in R&D– Environmentally smart
market opportunities.
Revenue from non-depletable resources
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Put Science to Work: DuPont Applied BioSciences
Bio-PDO™ process • Start-up November 2006• Capacity 45’000 Tons• Consumes 40 % less energy and produces 56% less
greenhouse gas emissions than the chemical PDO process it replaces
Aspiration? No, a real life example!
BioBio --PDOPDO™™
Sorona®Polymer
Sorona®Polymer
Cerenol™Polyol
Cerenol™Polyol
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• Sorona®
BioBio --PDOPDO™™
Sorona®Polymer
Sorona®Polymer
Textile FibersTextile Fibers
ElastomersElastomers
Stretch FibersStretch Fibers
Specialty Applications
Specialty Applications
Resins, Films, etc.
Resins, Films, etc.
Carpet FibersCarpet Fibers
Cerenol™Polymers
Cerenol™Polymers
Direct Applications
Direct Applications
• Zemea™• Susterra™
•Zemea™ & SusterraTM are registered trademarks of the DuPont Tate & Lyle Bio Products LLC
BrandBrand EntityEntityMarketsMarkets
The DuPont Bio-PDO™ Markets and Brands
• Cerenol™• Hytrel
RS™
� > Comfort stretch and recovery
� > Soft hand� > Stain resistance� > Easy care� > Easy dye� > UV/Chlorine resistance� > 37% Renewably
In apparel, Sorona® offers:
Sorona® in Textiles Fibers
Softness
Vibrantcolors
Stretch & Recovery
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Sorona® Carpets– Innovative carpet
featuring renewable
resources
– Application: Mohawk’s
SmartStrand™ residential
carpeting featuring
DuPont™ Sorona® from
Bio-PDO™
• > Permanent Stain Resistance
� > Softness and durability � > Easy to Clean and
Maintain� > Variety of styles and
colors� > 37% Renewably
DuPont Sorona® in carpets
Stain Resistance - 12 Household Stains(Salsa , Catsup , Red 40 , Mustard , Mayo , Clearis il , Throat Spray
Salad Dress. , R. Wine , Coffee , Tea , Shoe Polis h)
3.0
3.5
4.0
Premium Nylon 3GT 2GT
Good
Excellent
Better
Treated with Stainblocker Not Treated Not treated
Stain ResistanceEngineered into Polymer
� > Superior built-in stain resistance
� > Superior wear resistance
� > Retains less odor� > Dries quickly� > Greater resistance to
mold and mildew
Sorona® in Automotive
Applications
In automotive carpets & upholstery, Sorona® offers:
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Bio-PDO™
Home CareCosmetic
Personal Care
UnsaturatedPolyester Resins
and Polyurethanes
De-icing fluids, Engine Coolants
Heat Transfer Fluids
Bio-PDO™: Direct Applications
Zemea™ Susterra™
Cerenol™ renewably sourced polyols have a broad range of
applications and marketsFlexible coatingsFlexible coatings Personal care productsPersonal care products
Biodegradable lubricantsBiodegradable lubricants
Spandex fibersSpandex fibers
Thermoplastic elastomericsThermoplastic elastomericsPerformance inksPerformance inks
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Benefits of Hytrel® RS*
Properties:•Excellent flex fatigue•Low temperature flexibility
•Continuous use range from
- 40°to +130°C
•Good chemical and oil resistance
•High mechanical properties
Applications:
* Up to 60% Cerenol™
Biofuels: Technologies that revolutionize the industry
Seeds & Inputs
Technology for second generation feedstock
Advanced Biofuels
Ethanol & Biodiesel
Biobutanol
Cellulosic Ethanol
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Can bio-based materials be produced without creating a
negative impact on food production?
• Current production uses less than 0.05% of agricultural land
• Unused agricultural land
• Considerable yield improvement potential in agriculture
Source: ARIVA.DE
Conclusions
• We have to reduce our environmental footprint drastically– Need step-changes ……– ….. but we cannot sit and wait for them to happen
• Renewably-sourced materials provide for a step in the right direction, and the first ones are available now:– Renewable feedstock that can be produced locally,
sustainably, and compatible with food production– Lower GHG emissions, lower energy usage– Opportunity to work with all players along the value
chain on bringing the overall environmental footprint down further
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DuPont Renewably Sourced Materialsvisit
www.renewable.dupont.com
www.dupont.com