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“We Bring the Wine Lab to You ”
BevTracMobile Quality Systems LLC
Napa Valley Wine Technical Group
March 26, 2009
Practical Winery Sanitation
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Agenda• Wine Microbiology Overview
• What is Sanitation?
•
Effects
of
Poor
Sanitation• Selecting Cleaners for the Winemaking Process
• Selecting Sanitizers for the Winemaking Process
•
Recommended Sanitation
Methods
for
Equipment
and
Infrastructure
• Cutting Edge Cleaning/Sanitation Practices for Wineries
• Methods to Monitor Effectiveness of Cleaning and Sanitation Practices
• Establishing
Microbiological
Criteria
for
Winery
Sanitation
Practices
• Requirements for a Successful and Sustainable Winery Sanitation Program
• Benefits of a Successful and Sustainable Winery Sanitation Program
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Wine Microbiology Overview
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Where do Wine Spoilage Microorganisms Come From?
• Incoming grapes
• Insects (e.g. fruit flies)
• Contaminated winery equipment and cooperage
Crush equipment
Barrels Tanks Wine hoses and transfer lines General winery equipment
Bottling line
• Obtaining contaminated wine from other wineries
• Environmental contamination – atmosphere, water
Wine
Microbiology
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• Sanitation practices
• pH• Oxygen
• Nutrients
• Wine storage temperature
• Moisture availability
• Lag phase time
• Generation time
Wine
MicrobiologyMajor Factors Affecting Growth of Wine Microbes
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How do
Wine
Microorganisms
Spoil
Wine?
• Saccharomyces cerevisiae
Secondary
fermentation
in
bottle
to
produce haze & CO2 gas
• Hanseniaspora uvarum (Kloeckera apiculata) Produces ester taint (ethyl acetate) Produce high level of acetic acid –
volatile acidity
(VA)
• Zygosaccharomyces spp. Turbidity, sediment formation, off ‐colors Secondary fermentation in bottle Produce high level of acetic acid – VA
• Saccharomycodes ludwigii
Produces high conc. of acetaldehyde Produces flocculent masses as chunks Can cause wine to become slimy
Yeast
Wine Microbiology
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How do Wine Microorganisms Spoil Wine?
Yeast
• Brettanomyces spp. Change the odor and flavor of wine Spoil cellar and bottled wine by
producing haze, turbidity, CO2, & VA
Aromas:
horse
blanket,
barnyard,
wet
dog, leathery, medicinal, band‐aid
• Candida spp. and Pichia spp. Form yeast film on wine surface Produce acetic acid & ethyl acetate
• Schizosaccharomyces
pombe Secondary fermentation in bottle Sediment formation
Wine Microbiology
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How do Wine Microorganisms Spoil Wine?
Bacteria
Wine
Microbiology
Acetic Acid Bacteria• Acetobacter spp.
Acetic acid (vinegar)
Acetaldehyde (bruised apple, green,
vegetative) Ethyl Acetate (nail polish remover)
• Gluconobacter oxydans
Formation of acetic acid, acetaldehyde,
and ethyl acetate
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How do Wine Microorganisms Spoil Wine?
Bacteria
Wine
Microbiology
Lactic Acid Bacteria• Lactobacillus
spp. High levels of VA
Mousy taint
Diacetyl
Acrolein
Degrades tartaric
acid
Ethyl carbamate precursors
Biogenic amines
• Pediococcus spp. Polysaccharides – increase viscosity
(ropiness)
Diacetyl
Acrolein
Biogenic amines
• Oenococcus oeni
Ethyl carbamate precursors
VA Biogenic amines
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How do Wine Microorganisms Spoil Wine?
Mold
Wine
Microbiology
• Penicillium spp., Trichoderma spp., Cladosporium
spp., Fusarium spp.
TCA/TBA taint – Mold forms TCA/TBA taint in presence of phenols and chlorine or bromine
At low
concentrations,
dulls
wine
flavors and aromas At high concentrations, makes wine
smell bad (moldy, musty, wet cardboard)
Formed from
Phenols
+ Chlorine
or
Bromine + Mold Prevention – high level of sanitation
to remove mold, get rid of chlorine & bromine
http://upload.wikimedia.org/wikipedia/commons/4/4d/Trichoderma_harzianum.jpghttp://upload.wikimedia.org/wikipedia/commons/4/4d/Trichoderma_harzianum.jpg
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How do Wine Microorganisms Spoil Wine?
Mold
Wine
Microbiology
• Penicillium spp., Aspergillus spp.
Produce higher alcohols (fusel alcohol)
Produce
odors
such
as
musty,
mushroom Mycotoxins (e.g. Ochratoxin A)
• Botrytis cinerea, Aspergillus spp.,
Rhizopus nigricans Produce glycerol – carbon source for
acetic acid
bacteria
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Prevention & Management of Wine Spoilage MicrobesWine
Microbiology
• Methods/practices to manage or prevent wine spoilage microbes: Sanitation Enological
practices
Remove wines from heavy lees Filtration Maintain tank and barrel headspace Alcoholic and malolactic fermentation management Temperature and humidity control Maintain proper staffing levels
Viticultural practices Grape quality – healthy grapes
Transport
of
grapes
to
winery
– clean
equipment,
low
ambient
temperature
Wine Preservation Sulfur dioxide Velcorin
Lysozyme
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What is Sanitation?
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What is
Sanitation?
• Sanitation: Practice of enhancing product quality and shelf life by
suppressing
microbial
growth.• Disinfection: Complete destruction of specific microorganisms
(targeted elimination).
• Sterilization: The complete elimination or destruction of all forms
of microbial life.
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What is Cleaning and Sanitizing? Are they the same thing?
A Three Step Process:•
Cleaning Removal of visible debris or soils (wine, juice, tartrates, fruit)
either manually (scrubbing) or mechanically (spraying).
Use detergents in cleaners to penetrate, dislodge, and carry
away dirt
and
debris.
• Rinsing Removal of residual debris and cleaning chemicals.
•
Sanitizing Once equipment is visibly clean, a sanitizer can be used to
kill the microorganisms present.
Sanitizers by themselves cannot be used to effectively remove
dirt, debris,
and
soils.
What
is
Sanitation?
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Major Factors Influencing Effectiveness of Cleaning and Sanitizing
• Time: Increased cleaner contact time, greater amount of soil removed.
Increased sanitizer
contact
time,
greater
microbe
killing
power.
• Temperature: Typically increased temperature leads to improved cleaning power.
• Chemical Concentrations:
Chemical concentrations
vary
depending
upon
the
chemical
used,
type
of
organic soil, and the equipment to be cleaned. Using concentrated form of cleaner/sanitizer is not necessarily better. Concentration normally reduced as time and temperature are increased.
• Mechanical Force: Simple hand scrubbing with brush to mechanical scrubbing. Mechanical force aids in soil removal and typically reduces time, temperature,
and concentration requirements.
What
is
Sanitation?
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Effects of Poor Sanitation
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Effects of
Poor
Sanitation
• Presence of fruit, must, juice, skins, seeds, or wine residue serve as
sites for accumulation and growth of microorganisms.
• Growth of
microorganisms
can
lead
to
deterioration
and
spoilage
of wine products.
Mold growth can lead to TCA
Brettanomyces growth can spoil wines
Bacteria growth can spoil wines (VA)
• Microbe cross contamination.
• Effective cleaning and sanitation prevents microbes from
accumulating and
growing.
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Situational
Examples:Link Between Poor Sanitation Practices & Poor Wine Quality• Crush Equipment Example
High levels of Lactobacillus in wine, dramatic spike in VA, drop in
malic acid,
and
stuck
fermentations.
High levels of Lactobacillus on crush equipment.
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“We Bring the Wine Lab to You ”
BevTrac Mobile Quality Systems LLCSituational Examples:
Link Between
Poor
Sanitation
Practices
&
Poor
Wine
Quality
• Wine Ageing Examples
Example #1: High levels of Brettanomyces cells and 4‐EP/4‐EG in cellared wines. High
levels
of
Brettanomyces cells
in
wood
from
barrels.
Example #2: High levels of Brettanomyces cells and 4‐EP/4‐EG in cellared wines.
Brettanomyces cells detected on cellar equipment.
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BevTrac Mobile Quality Systems LLCSituational Examples:
Link Between Poor Sanitation Practices & Poor Wine Quality
• Bottling Examples
Example #1:
High levels
of
Brettanomyces cells
bottled
wines
– filtered
during
bottling.
Brettanomyces cells detected in hard line associated with bottling.
Example #2: Zygosaccharomyces, Saccharomyces, and Acetobacter detected in bottled products. Same microbes detected on bottling equipment.
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Selecting Cleaners for the WinemakingProcess
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Commonly Used Cleaners
• Acid
Cleaners
(Phosphoric
Acid)
• Caustic Cleaners (NaOH or KOH)
• High Pressure Spray Cleaner
• Sodium Percarbonate w/ H2O2
• Trisodium Phosphate (TSP)
Selecting
Cleaners
for
the
Winemaking
Process
BevTrac Mobile Quality Systems LLC
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Advantages & Disadvantages of CleanersSelecting
Cleaners
for
the
Winemaking
Process
Cleaner Advantages Disadvantages
Acid Cleaners
(Phosphoric Acid)• Reduce
mineral
deposits
– hard
water
stains & rust
• Soften water
• Not as
effective
at
removing soils• Can be corrosive to
stainless steel• Environmental concerns
Caustic Cleaners (NaOH or KOH)
• Effectively cleans heavily soiled equipment (removes tartrates)
• Effectively removes wine or juice stains
•
Has
some
anti‐
microbial
activity• Can be re‐used for multiple tanks• Easy to rinse after use• KOH is environmentally friendly
• Can pose a safety risk• Can be corrosive on
stainless steel above recommended
concentrations
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Advantages & Disadvantages of CleanersSelecting
Cleaners
for
the
Winemaking
Process
Cleaner Advantages Disadvantages
High Pressure
Spray Cleaner• Effectively
cleans
heavily
soiled
equipment (including tartrates)• Does
not
effectively
remove
long‐term stains• Aerosilizes microorganisms• Can cause equipment
malfunctions by pene‐trating into sensitive areas
Sodium Percarbonate
with H2O2
• Also called “Oxygen Bleach”• Effectively cleans and bleaches lightly
soiled equipment
• Dissolves rapidly
in
water
• Rinses off easily• Considered to be a strong fungicide
• Not as effective on heavily soiled equipment
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Advantages & Disadvantages of CleanersSelecting
Cleaners
for
the
Winemaking
Process
Cleaner Advantages Disadvantages
TrisodiumPhosphate (TSP)
• Effectively cleans
lightly
soiled
equipment• Phosphates help soften water
• Low solubility
in
ambient
‐
temperature water
• Not an effective destainingagent
• Not considered to be environmentally friendly
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Selecting Sanitizers for the WinemakingProcess
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• Chlorine
• Chlorine dioxide
• Hot water/Steam
•
Iodophors (Iodine)• Ozone
• Peroxyacetic acid
• Quaternary ammonium
compounds
(QUATS)
• Sulfur Dioxide (acidulated)
• Citric Acid (?)
Commonly Used SanitizersSelecting
Sanitizers
for
the
Winemaking
Process
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Advantages & Disadvantages of Sanitizers
Selecting Sanitizers for the Winemaking Process
Sanitizer Advantages Disadvantages
Chlorine • Very effective;
used
in
wine
industry for decades•
High risk
of
TCA
formation
– not recommended in a winery setting
Chlorine Dioxide • Strongest anti‐microbial action –broad spectrum
• Effective over
a wide
pH
range
(2
to
10)• Breaks down and inhibits biofilms• Biocidal towards spore‐formers• Deodorizer• Does
not
form
carcinogenic
compounds
• Environmentally friendly• TCA formation (?)
• Requires large upfront capital investment – cheap
chemicals• Must be generated on site• Susceptible to heat and UV
light decomposition• Corrosive to soft metals:
copper, brass,
and
aluminum
• Vapors from activation step can be a safety hazard
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Advantages & Disadvantages of Sanitizers
Selecting Sanitizers for the Winemaking Process
Sanitizer Advantages Disadvantages
Hot Water/Steam • Strong and
broad anti
‐microbial
activity
• Sanitizes cracks and non‐contact surfaces via heat conduction
• Improves effectiveness of soil
removal
• Expensive energy costs
and
maintenance• High capital costs to install
• Requires more time to sanitize surface than chemicals
• Can encourage
biofilm
formation
Iodophors (Iodine) • Strong antimicrobial activity –including spore‐formers
•
Effective
against
broad
range
of
microbes
• Lower use level than chlorine
• Contains iodine – anisole formation risk
•
Safety
risk• Most effective in narrow pH
range (4‐5)• Can stain surfaces
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Advantages & Disadvantages of Sanitizers
Selecting Sanitizers for the Winemaking Process
Sanitizer Advantages Disadvantages
Ozone • Powerful anti
‐microbial
activity
• Requires very little contact time• Potency not affected by pH or
temperature• Breaks down biofilms•
Deodorizer• Environmentally friendly
•
Poor solubility in
water
• Very short half ‐life• Corrosive to equipment• Reacts with any organic material
• Can be toxic
Use requires
safety
monitoring Can damage tissue in lungs
• Cannot be stored for later use• Initial cost for equipment•
Lack of
long
residual
activity
is
a significant drawback for use in
large distribution systems
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Advantages & Disadvantages of Sanitizers
Selecting Sanitizers for the Winemaking Process
Sanitizer Advantages Disadvantages
Quaternary Ammonium
Compounds(QUATS)
•
Stable over
a wide
range
of
pH
& temperatures• Long‐term residual action• Good protection against mold
growth•
Does not
require
rinsing
• Non‐corrosive
•
Lack of broad
‐spectrum
activity
against microbes (especially Gram‐negative bacteria)
• Inactivated by salts and low pH• Leaves residual film – best for
external &
non
‐food
surfaces
• Moderately toxic at use solutions
Sulfur Dioxide (Acidulated)
• Long shelf life• Low cost to use
• Anti‐microbial activity is only effective at low pH (3‐4)
• Does not
have
a broad
spectrum
of antimicrobial activity• Very corrosive in presence of
moisture
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Recommended Sanitation Methods forEquipment & Infrastructure
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Variables Affecting Sanitation Methods
•
Age
of
facility.• Size of facility.
• Infrastructure constraints (i.e. sanitary design, enclosed areas).
• Environmental constraints
(i.e.
air
quality,
water
quality).
• Availability of labor.
• Production constraints (i.e. throughout).
• Quality focus.
• Management commitment.
• Employee
knowledge
of
sanitation.
Recommended
Sanitation
Methods
for Equipment
and Infrastructure
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Criteria for Selecting Cleaners and Sanitizers
• Amount of
organic
debris.
• Type of organic debris (loose, caked, stain, biofilm).
• Types of microbes present (if known).
• Type of equipment.
• Type of material being cleaned or sanitized (stainless steel, wood, plastic)
• Cost of cleaner or sanitizer.
•
Efficacy of
cleaner
or
sanitizer.
• Environmental impact (positive, negative, neutral).
• Water quality.
Recommended
Sanitation
Methods
for Equipment
and Infrastructure
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Crush/Cellar Equipment
Recommended
Sanitation
Methods
for Equipment
and Infrastructure
• Equipment includes
crush
pits,
destemmers,
presses,
tanks,
pumps, hoses, hard‐lines, fittings, etc.
• Clean and sanitize after each use.
•
Sanitize
before
each
use: Depends on sanitizer hold times.
• Deep cleaning/sanitizing: Semi‐annually or annually.
Pre
and
Post‐
harvest.
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Routine Cleaning and Sanitation of Oak Cooperage
Recommended
Sanitation
Methods
for Equipment
and Infrastructure
• Clean with
hot
water
under
pressure
or
steam.
• Rinse with ambient temperature water to cool down oak.
• Sanitize interior surface with ozonated water.
• After emptying,
fill
with
either
of
the
following:
Wine – ideally high alcohol, low pH, high SO2 wine.
SO2/citric acid solution.
SO2
gas ‐ immediately seal up after adding.
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Deep Cleaning and Sanitation of Oak Cooperage
Recommended
Sanitation
Methods
for Equipment
and Infrastructure
• Clean with
warm
solution
of
sodium
percarbonate for
24
hours.
• Rinse with water and neutralize with citric acid.
• Rinse with ambient temperature water to cool down oak.
• Sanitize interior
surface
with
ozonated water.
• After emptying, fill with either of the following:
Wine – ideally high alcohol, low pH, high SO2 wine.
SO2/citric
acid
solution. SO2 gas ‐ immediately seal up after adding.
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Bottling Line Equipment
Recommended
Sanitation
Methods
for Equipment
and Infrastructure
• Clean and sanitize daily at shutdown: Clean. Rinse with ambient temperature water. Sanitize.
• Sanitize daily at startup: Hot
water
(180°C
for
at
least
20
minutes)
or
Steam (condensate 180°C for at least 20 minutes).
• Corking system: Corker jaws – soaked in 70% ethanol overnight.
Cork hopper
– Routinely
spray
with
70%
ethanol.
• Ensure integrity of filters on daily basis.
• Periodically (quarterly, semi‐annually, annually) conduct deep
cleaning/sanitizing of
bottling
equipment.
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• Regularly inspect
(i.e.
quarterly)
for
microbial
growth
(mold,
yeast,
bacteria).
• Clean and sanitize if significant growth is present.
•
Annually
conduct
thorough
cleaning
and
sanitizing
of
equipment.
Ventilation Equipment
Recommended
Sanitation
Methods
for Equipment
and Infrastructure
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Infrastructure
Recommended
Sanitation
Methods
for Equipment
and Infrastructure
• Infrastructure
includes
walls,
floors,
ceiling,
support
structures,
drains,
sumps,
etc.
• Regularly inspect (i.e. quarterly) for microbial growth (mold, yeast, bacteria).
• Clean and sanitize if significant growth is present.
• Annually conduct thorough cleaning and sanitizing.
• Drains and sumps: Clean accessible portions.
Flush with cleaner (approved drain cleaner) and sanitizer.
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Cutting Edge Cleaning/SanitizingPractices for Wineries
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Cutting
Edge
Cleaning/Sanitizing
Practices
for
Wineries
BevTrac Mobile Quality Systems LLC
Foam/Gel‐Containing Cleaners
Technology Applications Advantages/
Disadvantages• Foam is produced through
the introduction of air into a detergent solution as it is sprayed onto the surface to
be
cleaned.
• Foam/gel equipment and infrastructure: Crush Cellar Bottling
• Cleaner remains in direct contact w/ surface for long periods of time
• Can be used on horizontal
or
vertical
surfaces• Does not penetrate
sensitive areas • Requires purchase of
equipment• Chemicals can be
expensive
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Cutting
Edge
Cleaning/Sanitizing
Practices
for
Wineries
BevTrac Mobile Quality Systems LLC
Ultraviolet Light
Technology Applications Advantages/
Disadvantages• Ultraviolet lights that
produce high energy radiation (between 100 and 280 nm).
• Germicidal short
waves
that cause irreversible damage to cellular DNA.
• Reduce microbial loads: Cellar & bottling equip. Oak cooperage after
cleaning.
Facility infrastructure.
Atmosphere. Water. Wine.
• Reduce chemical and water use.
• Potential energy savings for ventilation systems.
• Safety issues.• Cost for equipment and
maintenance.• Wine: Replace SO2 – oxidation
potential. Impact on sensory
profile.
b l l
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Cutting
Edge
Cleaning/Sanitizing
Practices
for
Wineries
BevTrac Mobile Quality Systems LLC
Dry Ice Blasting
Technology Applications Advantages/
Disadvantages• Particles of solid carbon
dioxide (dry ice) are propelled at high speeds to strip and clean surfaces.
• Surface treatment for barrel interiors: Microbe removal Rejuvenate oak
character.• Other equipment and
infrastructure surfaces
• Removes microbial load, tartrate crystals, and wine residues.
• Environmentally friendly: Reduces/eliminates
chemical use. Saves on water use.
• Extend barrel life.• Microbes embedded in
wood (pores,
cracks)
may
not be removed or destroyed.
bil li
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Cutting
Edge
Cleaning/Sanitizing
Practices
for
Wineries
Microwave Sterilization
Technology Applications Advantages/
Disadvantages• Microwaves are non‐
ionizing radiation waves that excite water molecules at exactly the right
wavelength to
heat
them up. • Hyperthermic conditions
kill microbes by heating water molecules in cells.
• Use in combination with cleaning solutions to clean and sterilize barrel interiors.
• Water and
wastewater
treatment.• Wine?
• Sterilize winery process water and wastewater.
• Requires water.• High capital cost for
equipment and
infrastructure.
bil Q li S C
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Cutting
Edge
Cleaning/Sanitizing
Practices
for
Wineries
BevTrac Mobile Quality Systems LLC
High Power Ultrasonics
Technology Applications Advantages/ Disadvantages
• Ultrasonic sound waves cause gas bubbles in liquids to expand and contract thousands of times per second causing them implode (cavitate).
• Cavitation leads to high temps, pressures, and strong shear‐forces.
• Results in strong agitation
action for
cleaning,
accelerates chemical reactions, and breakdown of molecular structures.
• Interior barrel cleaning and sanitation including elimination of microbes deep into wood.
• Cleaning and sanitation of oak adjuncts.
• Defoaming products on bottling line.
• Increase fermentation rates.• Sterilize water supply.• Sterilize
wine?
• Simultaneous cleaning and sanitation.
• Recycle water used for barrels.
• Eliminates chemical use.• Extend barrel life.• Cost of equipment or
service.• Processing time.
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Methods to Monitor Effectiveness of Cleaning & Sanitation Practices
“An ounce of prevention is worth a pound of cure”
Benjamin Franklin
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BevTrac Mobile Quality Systems LLC
Ways to Measure Effectiveness of Cleaning & Sanitation
• Sensory Inspection
Visual
Touch
Smell Taste
• Adenosine Triphosphate (ATP) Test (also
called Luminometer Test)
• Aseptic Swabbing & Culturing of Microbes
Methods
to
Monitor
Effectiveness
of
Cleaning
&
Sanitation Practices
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Sensory Inspection
• Provides overall
picture
of
cleaning
&
sanitation
effectiveness
• Measure cleaning & sanitation by using 4 of 5 senses:
Visual – Does it look clean?
Smell – Does it smell clean?
Touch – Does
it
feel
clean
(smooth)?
Taste
• How can one measure sensory inspections?
4‐5 points – Satisfactory (no action)
2‐3 points
– Needs
Improvement
(action
ASAP)
0‐1 points – Unsatisfactory (immediate action)
Methods
to
Monitor
Effectiveness
of
Cleaning
&
Sanitation Practices
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BevTrac Mobile Quality Systems LLC
•
Real‐
time
method
to
measure
level
of
cleanliness
on
surface• What is ATP?
Adenosine Triphosphate
Chemical found in all animal, plant, and microbial cells, and in product residues
• What is ATP test? Light test ‐ measures cleanliness of surfaces
ATP is measured using an enzymatic reaction, which occurs in the tail of fireflies to produce light
Light emitted
is
proportional
to
amount
of
ATP
present
• What are measurements for ATP test? Relative Light Units (RLU)
Methods to Monitor Effectiveness of Cleaning & Sanitation
Practices
Adenosine Triphosphate (ATP) Test
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BevTrac Mobile Quality Systems LLCMethods to Monitor Effectiveness of Cleaning &
Sanitation Practices
Method Advantages Disadvantages Recommended
Frequency*Visual
Monitoring
Can be completed quickly.
All employees can perform.
No cost.
Very subjective.
Not reliable to determine
sanitary condition.
Each use.
Adenosine
Triphosphate(ATP)
Results are quantitative.
Immediate
results.
Does not indicate type of
microbes
present. Difficult to correlate ATP
& microbial swabbing.
Daily/Weekly
Microbial
Swabbing/
Culturing
Can quantify number and type of
microbes present.
Can
be
used
to
trend
sanitary
condition of facility/equipment.
Proactive method to improve
wine quality.
Results not available for
4 to 7 days.
Weekly/
Monthly/
Quarterly
Reference Guide for Sanitation Monitoring Methods
* Varies by equipment/facility size/risk
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Establishing Microbiological CriteriaFor Winery Sanitation Practices
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• Develop a historical database of sanitation data (ATP tests and/or
microbiological swabbing/culturing tests) for your facility.
• Use combination of this data, wine science literature, and
industry experts to define acceptable limits (control limits) for: ATP
Microbial
loads• Use these control limits to ensure effectiveness of cleaning and
sanitation practices.
• Establish corrective action policy if control limit(s) is exceeded:
Additional cleaning
and/or
sanitizing
Root cause analysis
Establishing
Microbiological
Criteria
for
Winery
Sanitation Practices
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Requirements for a Successful & Sustainable Winery Sanitation Program
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• Management commitment
• Knowledge of process, people, regulations, equipment, budget, and customer expectations
• Define baseline
sanitary
state
of
facility:
Review current written and verbal sanitation practices.
Identify potential sanitary design problems.
In‐depth sanitation assessment of equipment, infrastructure, & environment.
• Develop and implement an effective program:
Find cleaners
and
sanitizers
that
have
high
efficacy,
are
cost
effective,
&
minimally
impact
environment.
Sanitation standard operating procedures (SSOPs).
Master cleaning and sanitation schedule.
Good Manufacturing Practices (GMP) program
Sanitation specifications for equipment and infrastructure.
• Sanitation maintenance
program:
Routine monitoring of sanitation effectiveness.
Continuous process improvement.
Documentation reviews.
• Ongoing sanitation training and education
Requirements for a Successful & Sustainable Winery
Sanitation Program
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Benefits of a Successful & Sustainable Winery Sanitation Program
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• Improved wine quality.
•
Increased
productivity
and
operating
efficiency.• Greater consistency of products.
• Reduced product downgrades.
• Reduced rework.
• Reduced production
costs.
• Reduced hold times for finished products.
• Reduced environmental impact.
•
Achieve creative/innovative
edge
over
competitors.
• Employee empowerment confidence, performance, and communication.
Benefits of a Successful & Sustainable Winery Sanitation Program
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Winery Sanitation A critical component of wine quality