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    “We Bring the Wine Lab to You ”

    BevTracMobile Quality Systems LLC

    Napa Valley Wine Technical Group

    March 26, 2009

    Practical Winery Sanitation

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    “We Bring the Wine Lab to You ”

    BevTrac Mobile Quality Systems LLC

    Agenda•   Wine Microbiology Overview

    •   What is Sanitation?

      Effects 

    of  

    Poor 

    Sanitation•   Selecting Cleaners for the Winemaking Process

    •   Selecting Sanitizers for the Winemaking Process

      Recommended Sanitation

     Methods

     for

     Equipment

     and

     Infrastructure

    •   Cutting Edge Cleaning/Sanitation Practices for Wineries 

    •   Methods to Monitor Effectiveness of  Cleaning and Sanitation Practices

    •  Establishing

     Microbiological

     Criteria

     for

     Winery

     Sanitation

     Practices

    •   Requirements for a Successful and Sustainable Winery Sanitation Program

    •   Benefits of  a Successful and Sustainable Winery Sanitation Program

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     Wine Microbiology Overview 

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    Where do Wine Spoilage Microorganisms Come From?

    •   Incoming grapes

    •   Insects (e.g. fruit flies)

    •   Contaminated winery equipment and cooperage

      Crush equipment

      Barrels   Tanks   Wine hoses and transfer lines   General winery equipment

     Bottling line

    •   Obtaining contaminated wine from other wineries

    •   Environmental contamination – atmosphere, water

    Wine 

    Microbiology

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    •   Sanitation practices

    •   pH•   Oxygen

    •   Nutrients

    •   Wine storage temperature

    •   Moisture availability

    •   Lag phase time

    •   Generation time

    Wine 

    MicrobiologyMajor Factors Affecting Growth of  Wine Microbes

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    How do

     Wine

     Microorganisms

     Spoil

     Wine?

    •   Saccharomyces cerevisiae

      Secondary

     

    fermentation 

    in 

    bottle 

    to 

    produce haze & CO2 gas

    •   Hanseniaspora uvarum (Kloeckera apiculata)   Produces ester taint (ethyl acetate)   Produce high level of  acetic acid –

    volatile acidity

     (VA)

    •   Zygosaccharomyces spp.   Turbidity, sediment formation, off ‐colors   Secondary fermentation in bottle   Produce high level of  acetic acid – VA

    •   Saccharomycodes ludwigii 

      Produces high conc. of  acetaldehyde   Produces  flocculent masses as chunks   Can cause wine to become slimy

    Yeast

    Wine Microbiology

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    How do Wine Microorganisms Spoil Wine?

    Yeast

    •   Brettanomyces spp.    Change the odor and flavor of  wine   Spoil cellar and bottled wine by 

    producing haze, turbidity, CO2, & VA

      Aromas: 

    horse 

    blanket, 

    barnyard, 

    wet 

    dog, leathery, medicinal, band‐aid 

    •   Candida spp. and Pichia spp.   Form yeast film on wine surface   Produce acetic acid & ethyl acetate 

    •   Schizosaccharomyces 

     pombe   Secondary fermentation in bottle   Sediment formation

    Wine Microbiology

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    How do Wine Microorganisms Spoil Wine?

    Bacteria

    Wine 

    Microbiology

    Acetic Acid Bacteria•   Acetobacter spp.

      Acetic acid (vinegar)

      Acetaldehyde (bruised apple, green, 

    vegetative)   Ethyl Acetate (nail polish remover)

    •   Gluconobacter  oxydans

      Formation of  acetic acid, acetaldehyde, 

    and ethyl acetate

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    How do Wine Microorganisms Spoil Wine?

    Bacteria

    Wine 

    Microbiology

    Lactic Acid Bacteria•   Lactobacillus

     

    spp.   High levels of  VA

      Mousy taint

      Diacetyl

      Acrolein

      Degrades tartaric

     acid

      Ethyl carbamate precursors

      Biogenic amines

    •   Pediococcus spp.  Polysaccharides – increase viscosity 

    (ropiness)

      Diacetyl

      Acrolein

      Biogenic amines

    •   Oenococcus oeni 

      Ethyl carbamate precursors

     VA   Biogenic amines

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    How do Wine Microorganisms Spoil Wine?

    Mold

    Wine 

    Microbiology

    •   Penicillium spp., Trichoderma spp., Cladosporium

     

    spp., Fusarium spp.

      TCA/TBA taint – Mold forms TCA/TBA taint in presence of  phenols and chlorine or bromine

      At low

     concentrations,

     dulls

     wine

     flavors and aromas   At high concentrations, makes wine 

    smell bad (moldy, musty, wet cardboard)

      Formed from

     Phenols

     + Chlorine

     or

     Bromine + Mold   Prevention – high level of  sanitation 

    to remove mold, get rid of  chlorine & bromine

    http://upload.wikimedia.org/wikipedia/commons/4/4d/Trichoderma_harzianum.jpghttp://upload.wikimedia.org/wikipedia/commons/4/4d/Trichoderma_harzianum.jpg

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    How do Wine Microorganisms Spoil Wine?

    Mold

    Wine 

    Microbiology

    •   Penicillium spp.,  Aspergillus spp.

      Produce higher alcohols (fusel alcohol)

      Produce

     

    odors 

    such 

    as 

    musty, 

    mushroom   Mycotoxins (e.g. Ochratoxin A)

    •   Botrytis cinerea,  Aspergillus spp., 

    Rhizopus nigricans   Produce glycerol – carbon source for 

    acetic acid

     bacteria

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    “We Bring the Wine Lab to You ”

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    Prevention & Management of  Wine Spoilage MicrobesWine

     

    Microbiology

    •   Methods/practices to manage or prevent wine spoilage microbes:   Sanitation   Enological

     practices

      Remove wines from heavy lees   Filtration   Maintain tank and barrel headspace   Alcoholic and malolactic fermentation management   Temperature and humidity control   Maintain proper staffing levels

      Viticultural practices   Grape quality – healthy grapes

      Transport 

    of  

    grapes 

    to 

    winery 

    – clean 

    equipment, 

    low 

    ambient 

    temperature

      Wine Preservation   Sulfur dioxide   Velcorin

      Lysozyme

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    “We Bring the Wine Lab to You ”

    BevTrac Mobile Quality Systems LLC

     What is Sanitation?

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    What is

     Sanitation?

    •   Sanitation: Practice of  enhancing product quality and shelf  life by 

    suppressing 

    microbial 

    growth.•   Disinfection: Complete destruction of  specific microorganisms 

    (targeted elimination).

    •   Sterilization: The complete elimination or destruction of  all forms 

    of  microbial life. 

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    “We Bring the Wine Lab to You ”

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    What is Cleaning and Sanitizing?  Are they the same thing?

    A Three Step Process:•

      Cleaning  Removal of  visible debris or soils (wine,  juice, tartrates, fruit)

    either manually (scrubbing) or mechanically (spraying).

     Use detergents in cleaners to penetrate, dislodge, and carry

    away dirt

     and

     debris.

    •   Rinsing  Removal of  residual debris and cleaning chemicals.

      Sanitizing  Once equipment is visibly clean, a sanitizer can be used to

    kill the microorganisms present.

     Sanitizers by themselves cannot be used to effectively remove

    dirt, debris,

     and

     soils.

     

    What 

    is 

    Sanitation?

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    Major Factors Influencing Effectiveness of  Cleaning and Sanitizing

    •   Time:   Increased cleaner contact time, greater amount of  soil removed.

      Increased sanitizer

     contact

     time,

     greater

     microbe

     killing

     power.

    •   Temperature:    Typically increased temperature leads to improved cleaning power.

    •   Chemical Concentrations: 

      Chemical concentrations

     vary

     depending

     upon

     the

     chemical

     used,

     type

     of 

     

    organic soil, and the equipment to be cleaned.   Using concentrated form of  cleaner/sanitizer is not necessarily better.   Concentration normally reduced as time and temperature are increased.

    •   Mechanical Force:    Simple hand scrubbing with brush to mechanical scrubbing.   Mechanical force aids in soil removal and typically reduces time, temperature, 

    and concentration requirements. 

    What 

    is 

    Sanitation?

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    Effects of Poor Sanitation

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    Effects of 

     Poor

     Sanitation

    •   Presence of  fruit, must,  juice, skins, seeds, or wine residue serve as 

    sites for accumulation and growth of  microorganisms.

    •   Growth of 

     microorganisms

     can

     lead

     to

     deterioration

     and

     spoilage

     

    of  wine products.

      Mold growth can lead to TCA

      Brettanomyces growth can spoil wines

      Bacteria growth can spoil wines (VA)

    •   Microbe cross contamination.

    •   Effective cleaning and sanitation prevents microbes from 

    accumulating and

     growing.

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    Situational 

    Examples:Link Between Poor Sanitation Practices & Poor Wine Quality•   Crush Equipment Example

      High levels of  Lactobacillus in wine, dramatic spike in VA, drop in 

    malic acid,

     and

     stuck

     fermentations.

      High levels of  Lactobacillus on crush equipment.

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    “We Bring the Wine Lab to You ”

    BevTrac Mobile Quality Systems LLCSituational Examples:

    Link Between

     Poor

     Sanitation

     Practices

     &

     Poor

     Wine

     Quality

    •   Wine Ageing Examples

      Example #1:   High levels of  Brettanomyces cells and 4‐EP/4‐EG in cellared wines.   High

     levels

     of 

     Brettanomyces cells

     in

     wood

     from

     barrels.

     

      Example #2:   High levels of  Brettanomyces cells and 4‐EP/4‐EG in  cellared wines.

      Brettanomyces cells detected on cellar equipment. 

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    “We Bring the Wine Lab to You ”

    BevTrac Mobile Quality Systems LLCSituational Examples:

    Link Between Poor Sanitation Practices & Poor Wine Quality

    •   Bottling Examples

      Example #1:

      High levels

     of 

     Brettanomyces cells

     bottled

     wines

     – filtered

     during

     bottling.

      Brettanomyces cells detected in hard line associated with bottling. 

      Example #2:   Zygosaccharomyces, Saccharomyces, and  Acetobacter detected in bottled products.   Same microbes detected on bottling equipment.

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    Selecting Cleaners for the WinemakingProcess

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    Commonly Used Cleaners

    •  Acid

     Cleaners

     (Phosphoric

     Acid)

    •   Caustic Cleaners (NaOH or KOH)

    •   High Pressure Spray Cleaner 

    •   Sodium Percarbonate w/ H2O2

    •   Trisodium Phosphate (TSP)

    Selecting 

    Cleaners 

    for 

    the 

    Winemaking 

    Process

    BevTrac Mobile Quality Systems LLC

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    Advantages & Disadvantages of  CleanersSelecting

     

    Cleaners 

    for 

    the 

    Winemaking 

    Process

    Cleaner Advantages Disadvantages

    Acid Cleaners

     

    (Phosphoric Acid)•   Reduce

     mineral

     deposits

     – hard

     water

     

    stains & rust

    •   Soften water

    •   Not as

     effective

     at

     

    removing soils•   Can be corrosive to 

    stainless steel•   Environmental concerns

    Caustic Cleaners (NaOH or KOH)

    •   Effectively cleans heavily soiled equipment (removes tartrates)

    •   Effectively removes wine or  juice stains

      Has 

    some 

    anti‐

    microbial 

    activity•   Can be re‐used for multiple tanks•   Easy to rinse after use•   KOH is environmentally friendly

    •   Can pose a safety risk•   Can be corrosive on 

    stainless steel above recommended 

    concentrations

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    Advantages & Disadvantages of  CleanersSelecting

     

    Cleaners 

    for 

    the 

    Winemaking 

    Process

    Cleaner Advantages Disadvantages

    High Pressure

    Spray Cleaner•   Effectively

     cleans

     heavily

     soiled

     

    equipment (including tartrates)•   Does

     not

     effectively

     remove

     

    long‐term stains•   Aerosilizes microorganisms•   Can cause equipment 

    malfunctions by pene‐trating into sensitive areas

    Sodium Percarbonate

    with H2O2

    •   Also called “Oxygen Bleach”•   Effectively cleans and bleaches lightly 

    soiled equipment

    •   Dissolves rapidly

     in

     water

    •   Rinses off  easily•   Considered to be a strong fungicide

    •   Not as effective on heavily soiled equipment

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    Advantages & Disadvantages of  CleanersSelecting

     

    Cleaners 

    for 

    the 

    Winemaking 

    Process

    Cleaner Advantages Disadvantages

    TrisodiumPhosphate (TSP)

    •   Effectively cleans

     lightly

     soiled

     

    equipment•   Phosphates help soften water

    •   Low solubility

     in

     ambient

    temperature water

    •   Not an effective destainingagent

    •   Not considered to be environmentally friendly

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    Selecting Sanitizers for the WinemakingProcess

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    •   Chlorine

    •   Chlorine dioxide

    •   Hot water/Steam 

      Iodophors (Iodine)•   Ozone

    •   Peroxyacetic acid

    •   Quaternary ammonium

     compounds

     (QUATS)

    •   Sulfur Dioxide (acidulated)

    •   Citric Acid (?)

    Commonly Used SanitizersSelecting

     Sanitizers

     for

     the

     Winemaking

     Process

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    Advantages & Disadvantages of  Sanitizers

    Selecting Sanitizers for the Winemaking Process

    Sanitizer Advantages Disadvantages

    Chlorine   •   Very effective;

     used

     in

     wine

     industry for decades•

      High risk

     of 

     TCA

     formation

     – not recommended in a winery setting

    Chlorine Dioxide   •   Strongest anti‐microbial action –broad spectrum 

    •   Effective over

     a wide

     pH

     range

     (2

     to

     

    10)•   Breaks down and inhibits biofilms•   Biocidal towards spore‐formers•   Deodorizer•   Does

     not

     form

     carcinogenic

     

    compounds

    •   Environmentally friendly•   TCA formation (?)

    •   Requires large upfront capital investment – cheap 

    chemicals•   Must be generated on site•   Susceptible to heat and UV 

    light decomposition•   Corrosive to soft metals: 

    copper, brass,

     and

     aluminum

    •   Vapors from activation step can be a safety hazard

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    Advantages & Disadvantages of  Sanitizers

    Selecting Sanitizers for the Winemaking Process

    Sanitizer Advantages Disadvantages

    Hot Water/Steam   •   Strong and

     broad anti

    ‐microbial

     

    activity

    •   Sanitizes cracks and non‐contact surfaces via heat conduction

    •   Improves effectiveness of  soil 

    removal

    •   Expensive energy costs

     and

     

    maintenance•   High capital costs to install

    •   Requires more time to sanitize surface than chemicals

    •   Can encourage

     biofilm

    formation

    Iodophors (Iodine)   •   Strong antimicrobial activity –including spore‐formers

      Effective 

    against 

    broad 

    range 

    of  

    microbes 

    •   Lower use level than chlorine

    •   Contains iodine – anisole formation risk

      Safety 

    risk•   Most effective in narrow pH 

    range (4‐5)•   Can stain surfaces 

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    Advantages & Disadvantages of  Sanitizers

    Selecting Sanitizers for the Winemaking Process

    Sanitizer Advantages Disadvantages

    Ozone   •   Powerful anti

    ‐microbial

     activity

    •   Requires very little contact time•   Potency not affected by pH or 

    temperature•   Breaks down biofilms•

      Deodorizer•   Environmentally friendly

      Poor solubility in

     water

    •   Very short half ‐life•   Corrosive to equipment•   Reacts with any organic material

    •   Can be toxic

      Use requires

     safety

     monitoring   Can damage tissue in lungs

    •   Cannot be stored for later use•   Initial cost for equipment•

      Lack of 

     long

     residual

     activity

     is

     a significant drawback for use in 

    large distribution systems

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    Advantages & Disadvantages of  Sanitizers

    Selecting Sanitizers for the Winemaking Process

    Sanitizer Advantages Disadvantages

    Quaternary Ammonium 

    Compounds(QUATS)

      Stable over

     a wide

     range

     of 

     pH

     & temperatures•   Long‐term residual action•   Good protection against mold 

    growth•

      Does not

     require

     rinsing

    •   Non‐corrosive

      Lack of  broad

    ‐spectrum

     activity

     against microbes (especially Gram‐negative bacteria)

    •   Inactivated by salts and low pH•   Leaves residual film – best for 

    external &

     non

    ‐food

     surfaces

    •   Moderately toxic at use solutions

    Sulfur Dioxide (Acidulated)

    •   Long shelf  life•   Low cost to use

    •   Anti‐microbial activity is only effective at low pH (3‐4)

    •   Does not

     have

     a broad

     spectrum

     

    of  antimicrobial activity•   Very corrosive in presence of  

    moisture

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    Recommended Sanitation Methods forEquipment & Infrastructure

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    Variables Affecting Sanitation Methods

      Age 

    of  

    facility.•   Size of  facility.

    •   Infrastructure constraints (i.e. sanitary design, enclosed areas).

    •   Environmental constraints

     (i.e.

     air

     quality,

     water

     quality).

    •   Availability of  labor.

    •   Production constraints (i.e. throughout).

    •   Quality focus.

    •   Management commitment.

    •  Employee

     knowledge

     of 

     sanitation.

     

    Recommended 

    Sanitation 

    Methods 

    for Equipment 

    and Infrastructure

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    “We Bring the Wine Lab to You ”

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    Criteria for Selecting Cleaners and Sanitizers

    •   Amount of 

     organic

     debris.

    •   Type of  organic debris (loose, caked, stain, biofilm).

    •   Types of  microbes present (if  known).

    •   Type of  equipment.

    •   Type of  material being cleaned or sanitized (stainless steel, wood, plastic)

    •   Cost of  cleaner or sanitizer.

      Efficacy of 

     cleaner

     or

     sanitizer.

    •   Environmental impact (positive, negative, neutral).

    •   Water quality.

    Recommended 

    Sanitation 

    Methods 

    for Equipment 

    and Infrastructure

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    Crush/Cellar Equipment

    Recommended 

    Sanitation 

    Methods 

    for Equipment 

    and Infrastructure

    •   Equipment includes

     crush

     pits,

     destemmers,

     presses,

     tanks,

     

    pumps, hoses, hard‐lines, fittings, etc.

    •   Clean and sanitize after each use.

      Sanitize 

    before 

    each 

    use:   Depends on sanitizer hold times.

    •   Deep cleaning/sanitizing:   Semi‐annually or annually.

      Pre 

    and 

    Post‐

    harvest. 

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    Routine Cleaning and Sanitation of  Oak Cooperage

    Recommended 

    Sanitation 

    Methods 

    for Equipment 

    and Infrastructure

    •   Clean with

     hot

     water

     under

     pressure

     or

     steam.

    •   Rinse with ambient temperature water to cool down oak.

    •   Sanitize interior surface with ozonated water.

    •   After emptying,

     fill

     with

     either

     of 

     the

     following:

      Wine – ideally high alcohol, low pH, high SO2 wine.

      SO2/citric acid solution.

      SO2

    gas ‐ immediately seal up after adding.

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    Deep Cleaning and Sanitation of  Oak Cooperage

    Recommended 

    Sanitation 

    Methods 

    for Equipment 

    and Infrastructure

    •   Clean with

     warm

     solution

     of 

     sodium

     percarbonate for

     24

     hours.

    •   Rinse with water and neutralize with citric acid.

    •   Rinse with ambient temperature water to cool down oak.

    •   Sanitize interior

     surface

     with

     ozonated water.

    •   After emptying, fill with either of  the following:

      Wine – ideally high alcohol, low pH, high SO2 wine.

      SO2/citric

     

    acid 

    solution.   SO2 gas ‐ immediately seal up after adding.

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    “We Bring the Wine Lab to You ”

    BevTrac Mobile Quality Systems LLC

    Bottling Line Equipment

    Recommended 

    Sanitation 

    Methods 

    for Equipment 

    and Infrastructure

    •   Clean and sanitize daily at shutdown:   Clean.   Rinse with ambient temperature water.   Sanitize.

    •   Sanitize daily at startup:   Hot

     water

     (180°C

     for

     at

     least

     20

     minutes)

     or

      Steam (condensate 180°C for at least 20 minutes).

    •   Corking system:   Corker  jaws – soaked in 70% ethanol overnight.

      Cork hopper

     – Routinely

     spray

     with

     70%

     ethanol.

    •   Ensure integrity of  filters on daily basis.

    •   Periodically (quarterly, semi‐annually, annually) conduct deep 

    cleaning/sanitizing of 

     bottling

     equipment.

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    “We Bring the Wine Lab to You ”

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    •   Regularly inspect

     (i.e.

     quarterly)

     for

     microbial

     growth

     (mold,

     yeast,

     

    bacteria).

    •   Clean and sanitize if  significant growth is present.

      Annually 

    conduct 

    thorough 

    cleaning 

    and 

    sanitizing 

    of  

    equipment.

    Ventilation Equipment

    Recommended 

    Sanitation 

    Methods 

    for Equipment 

    and Infrastructure

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    Infrastructure

    Recommended 

    Sanitation 

    Methods 

    for Equipment 

    and Infrastructure

    •  Infrastructure

     includes

     walls,

     floors,

     ceiling,

     support

     structures,

     drains,

     sumps,

     etc.

    •   Regularly inspect (i.e. quarterly) for microbial growth (mold, yeast, bacteria).

    •   Clean and sanitize if  significant growth is present.

    •   Annually conduct thorough cleaning and sanitizing.

    •   Drains and sumps:   Clean accessible portions.

      Flush with cleaner (approved drain cleaner) and sanitizer. 

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    “We Bring the Wine Lab to You ”

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    Cutting Edge Cleaning/SanitizingPractices for Wineries

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    “We Bring the Wine Lab to You ”

    Cutting 

    Edge 

    Cleaning/Sanitizing 

    Practices 

    for 

    Wineries

    BevTrac Mobile Quality Systems LLC

    Foam/Gel‐Containing Cleaners

    Technology Applications Advantages/ 

    Disadvantages•   Foam is produced through 

    the introduction of  air into a detergent solution as it is sprayed onto the surface to

     be

     cleaned.

     

    •   Foam/gel equipment and infrastructure:  Crush  Cellar  Bottling

    •   Cleaner remains in direct contact w/ surface for long periods of  time

    •   Can be used on horizontal

     or

     vertical

     

    surfaces•   Does not penetrate 

    sensitive areas •   Requires purchase of  

    equipment•   Chemicals can be 

    expensive 

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    “We Bring the Wine Lab to You ”

    Cutting 

    Edge 

    Cleaning/Sanitizing 

    Practices 

    for 

    Wineries

    BevTrac Mobile Quality Systems LLC

    Ultraviolet Light

    Technology Applications Advantages/ 

    Disadvantages•   Ultraviolet lights that 

    produce high energy radiation (between 100 and 280 nm).

    •   Germicidal short

     waves

     

    that cause irreversible damage to cellular DNA. 

    •   Reduce microbial loads:  Cellar & bottling equip.   Oak cooperage after 

    cleaning.

     Facility infrastructure.

     Atmosphere.   Water.   Wine.

    •   Reduce chemical and water use.

    •   Potential energy savings for ventilation systems.

    •   Safety issues.•   Cost for equipment and 

    maintenance.•   Wine:   Replace SO2 – oxidation 

    potential.   Impact on sensory 

    profile.

    b l l

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    “We Bring the Wine Lab to You ”

    Cutting 

    Edge 

    Cleaning/Sanitizing 

    Practices 

    for 

    Wineries

    BevTrac Mobile Quality Systems LLC

    Dry Ice Blasting

    Technology Applications Advantages/ 

    Disadvantages•   Particles of  solid carbon 

    dioxide (dry ice) are propelled at high speeds to strip and clean surfaces.

    •   Surface treatment for barrel interiors:  Microbe removal  Rejuvenate oak 

    character.•   Other equipment and 

    infrastructure surfaces

    •   Removes microbial load, tartrate crystals, and wine residues. 

    •   Environmentally friendly:  Reduces/eliminates

     

    chemical use.   Saves on water use.

    •   Extend barrel life.•   Microbes embedded in 

    wood (pores,

     cracks)

     may

     

    not be removed or destroyed.

    bil li

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    Cutting 

    Edge 

    Cleaning/Sanitizing 

    Practices 

    for 

    Wineries

    Microwave Sterilization

    Technology Applications Advantages/ 

    Disadvantages•   Microwaves are non‐

    ionizing radiation waves that excite water molecules at exactly the right

     wavelength to

     heat

     

    them up. •   Hyperthermic conditions

    kill microbes by heating water molecules in cells.

    •   Use in combination with cleaning solutions to clean and sterilize barrel interiors.

    •   Water and

     wastewater

     

    treatment.•   Wine?

    •   Sterilize winery process water and wastewater.

    •   Requires water.•   High capital cost for 

    equipment and

     

    infrastructure.

    bil Q li S C

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    Cutting 

    Edge 

    Cleaning/Sanitizing 

    Practices 

    for 

    Wineries

    BevTrac Mobile Quality Systems LLC

    High Power Ultrasonics

    Technology Applications Advantages/ Disadvantages

    •   Ultrasonic sound waves cause gas bubbles in liquids to expand and contract thousands of  times per second causing them implode (cavitate).

    •   Cavitation leads to high temps, pressures, and strong shear‐forces.

    •   Results in strong agitation 

    action for

     cleaning,

     

    accelerates chemical reactions, and breakdown of  molecular structures.

    •   Interior barrel cleaning and sanitation including elimination of  microbes deep into wood.

    •   Cleaning and sanitation of  oak adjuncts.

    •   Defoaming products on bottling line.

    •   Increase fermentation rates.•   Sterilize water supply.•   Sterilize

     wine?

    •   Simultaneous cleaning and sanitation.

    •   Recycle water used for barrels.

    •   Eliminates chemical use.•   Extend barrel life.•   Cost of  equipment or 

    service.•   Processing time.

    B T M bil Q li S LLC

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    Methods to Monitor Effectiveness of Cleaning & Sanitation Practices

    “An ounce of prevention is worth a pound of cure”

    Benjamin Franklin

    B T M bil Q lit S t LLC

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    “We Bring the Wine Lab to You ”

    BevTrac Mobile Quality Systems LLC

    Ways to Measure Effectiveness of  Cleaning & Sanitation

    •   Sensory Inspection

      Visual

      Touch

      Smell   Taste

    •   Adenosine Triphosphate (ATP) Test (also 

    called Luminometer Test)

    •   Aseptic Swabbing & Culturing of  Microbes

    Methods 

    to 

    Monitor 

    Effectiveness 

    of  

    Cleaning 

    Sanitation Practices

    B T M bil Q lit S t LLC

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    BevTrac Mobile Quality Systems LLC

    Sensory Inspection

    •   Provides overall

     picture

     of 

     cleaning

     &

     sanitation

     effectiveness

    •   Measure cleaning & sanitation by using 4 of  5 senses:

      Visual – Does it look clean?

      Smell – Does it smell clean?

      Touch – Does

     it

     feel

     clean

     (smooth)?

      Taste

    •   How can one measure sensory inspections?

      4‐5 points – Satisfactory (no action)

      2‐3 points

     – Needs

     Improvement

     (action

     ASAP)

      0‐1 points – Unsatisfactory (immediate action) 

    Methods 

    to 

    Monitor 

    Effectiveness 

    of  

    Cleaning 

    Sanitation Practices

    B T M bil Q lit S t LLC

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      Real‐

    time 

    method 

    to 

    measure 

    level 

    of  

    cleanliness 

    on 

    surface•   What is ATP?

      Adenosine Triphosphate

      Chemical found in all animal, plant, and microbial cells, and in product residues

    •   What is ATP test?   Light test ‐ measures cleanliness of  surfaces

      ATP is measured using an enzymatic reaction, which occurs in the tail of  fireflies to produce light

      Light emitted

     is

     proportional

     to

     amount

     of 

     ATP

     present

    •   What are measurements for ATP test?   Relative Light Units (RLU)

    Methods to Monitor Effectiveness of  Cleaning & Sanitation

     Practices

    Adenosine Triphosphate (ATP) Test

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    Be Trac Mobile Q alit S stems LLC

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    “We Bring the Wine Lab to You ”

    BevTrac Mobile Quality Systems LLCMethods to Monitor Effectiveness of  Cleaning & 

    Sanitation Practices

    Method Advantages Disadvantages Recommended 

    Frequency*Visual 

    Monitoring

      Can be completed quickly.

      All employees can perform.

      No cost.

      Very subjective.

     Not reliable to determine 

    sanitary condition.

      Each use.

    Adenosine 

    Triphosphate(ATP)

      Results are quantitative.

      Immediate 

    results.

      Does not indicate type of  

    microbes 

    present.   Difficult to correlate ATP 

    & microbial swabbing.

      Daily/Weekly

    Microbial 

    Swabbing/ 

    Culturing

      Can quantify number and type of  

    microbes present.

      Can 

    be 

    used 

    to 

    trend 

    sanitary 

    condition of  facility/equipment.

      Proactive method to improve

    wine quality.

      Results not available for 

    4 to 7 days.

      Weekly/ 

    Monthly/

    Quarterly

    Reference Guide for Sanitation Monitoring Methods

    * Varies by equipment/facility size/risk

    B T M bil Q lit S t LLC

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    Establishing Microbiological CriteriaFor Winery Sanitation Practices

    BevTrac Mobile Quality Systems LLC

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    “We Bring the Wine Lab to You ”

    BevTrac Mobile Quality Systems LLC

    •   Develop a historical database of  sanitation data (ATP tests and/or 

    microbiological swabbing/culturing tests) for your facility.

    •   Use combination of  this data, wine science literature, and 

    industry experts to define acceptable limits (control limits) for:   ATP

      Microbial 

    loads•   Use these control limits to ensure effectiveness of  cleaning and 

    sanitation practices.

    •   Establish corrective action policy if  control limit(s) is exceeded:

      Additional cleaning

     and/or

     sanitizing

      Root cause analysis 

    Establishing 

    Microbiological 

    Criteria 

    for 

    Winery 

    Sanitation Practices

    Be Trac Mobile Q alit S stems LLC

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    Requirements for a Successful & Sustainable Winery Sanitation Program

    BevTrac Mobile Quality Systems LLC

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    “We Bring the Wine Lab to You ”

    BevTrac Mobile Quality Systems LLC

    •   Management commitment 

    •   Knowledge of  process, people, regulations, equipment, budget, and customer expectations

    •   Define baseline

     sanitary

     state

     of 

     facility:

      Review current written and verbal sanitation practices.

      Identify potential sanitary design problems.

      In‐depth sanitation assessment of  equipment, infrastructure, & environment.

    •   Develop and implement an effective program:

      Find cleaners

     and

     sanitizers

     that

     have

     high

     efficacy,

     are

     cost

     effective,

     &

     minimally

     impact

     environment.

      Sanitation standard operating procedures (SSOPs).

      Master cleaning and sanitation schedule.

      Good Manufacturing Practices (GMP) program

      Sanitation specifications for equipment and infrastructure.

    •   Sanitation maintenance

     program:

      Routine monitoring of  sanitation effectiveness.

      Continuous process improvement.

      Documentation reviews.

    •   Ongoing sanitation training and education

    Requirements for a Successful & Sustainable Winery 

    Sanitation Program

    BevTrac Mobile Quality Systems LLC

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    BevTrac Mobile Quality Systems LLC

    Benefits of a Successful & Sustainable Winery Sanitation Program

    BevTrac Mobile Quality Systems LLC

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    BevTrac Mobile Quality Systems LLC

    •   Improved wine quality.

      Increased 

    productivity 

    and 

    operating 

    efficiency.•   Greater consistency of  products.

    •   Reduced product downgrades.

    •   Reduced rework.

    •   Reduced production

     costs.

    •   Reduced hold times for finished products.

    •   Reduced environmental impact.

      Achieve creative/innovative

     edge

     over

     competitors.

    •   Employee empowerment confidence, performance, and communication.

    Benefits of  a Successful & Sustainable Winery Sanitation Program

    BevTrac Mobile Quality Systems LLC

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     Winery Sanitation A critical component of wine quality