Igus Classic series - e-chain

12.0

12)-D-US-IT-CLASSIC-FAX-® K #35 11.08.2011 13:18 Uhr Seite 100

12.1

igus® classic


15 4.38

10 5.80

B15 5.112

2400 5.160

3400 5.204

R58 6.34

R68 6.42

14040 7.164

14240 7.182

15050 7.216

E4.28 7.28

E4.32 7.42

E4.42 7.60

E4.56 7.78

E4.80 7.96

hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]

15 classic zipper 17 15 - 50 26 - 61 24 38 - 180 1,20

10 classic E2 mini 18 15 - 50 26 - 61 23 28 - 180 1,20

B15/B15i classic E2 mini 17 15 - 50 26 - 61 24 38 - 180 1,20

20/25 E2 medium 25 11 - 103 27 - 118 34 55 - 250 2,00

30/35/36 E2 medium 45 75 - 175 93 - 195 64 75 - 300 2,50

R58 classic E2 35 50 - 75 66 - 92 50 75 - 250 2,30

R68 classic E2 45 75 - 175 93 - 196 64 100 - 300 2,50

140/141/R188 E4/light 56 50 - 600 76- 626 84 135 - 500 4,00

142/143 E4/light 62 50 - 400 76- 426 84 135 - 500 4,00

150/151/R198 E4/light 80 50 - 600 80- 630 108 150 - 500 4,50

22/23/R76 E4/0 28 40 - 300 60- 320 42 55 - 250 2,10

28/29/R77 E4/0 32 50 - 400 73 - 423 54 63 - 300 2,50

38/39/R78 E4/0 42 50 - 400 77- 427 64 75 - 350 3,25

40/41/R88 E4/0 56 50 - 600 86- 636 84 135 - 500 4,50

50/51/R98 E4/0 80 50 - 600 100- 650 108 150 - 1000 6,00

hi [mm] Bi [mm] Ba [mm] ha [mm] R [mm]

200/240/250 E2 medium 25 25 - 125 41 - 141 35 55 - 250 2,00 12.4

26/27i/27 E2 medium 35 50 - 200 66 - 219 50 63 - 250 2,20 12.6

340/350 E2 medium 45 50 - 250 70 - 270 64 75 - 300 2,50 12.8

38022 E4/00 52 40 - 300 66 - 326 64 75 - 350 3,80 12.12

383822 E4/4 52 40 - 300 66 - 326 64 75 - 350 3,80 12.14

e-band 25,5 25 36 36 45 - 200 1,50 12.18

12.2

Selection table - Classics online-program - www.igus.eu/classicsSeries Product Inner height Inner width Outer width Outer height Radius Unsupp. Web- New designed

length max. [m] link Series page

"Classic"-Seriens - onlinewww.igus.de/en/15s

www.igus.de/en/10s

www.igus.de/en/B15s

www.igus.de/en/20

www.igus.de/en/30

e-tubes www.igus.de/en/r58s

e-tubes www.igus.de/en/r68s

www.igus.de/en/140

www.igus.de/en/142

www.igus.de/en/150

www.igus.de/en/22

www.igus.de/en/28

www.igus.de/en/38

www.igus.de/en/40

www.igus.de/en/50

Selection tableSeries Inner height Inner width Outer width Outer height Bending radius Unsupported Page

length max. [m]

"Classic"-Series

Line extensions and special solutions

You miss a classic serie in this catalog? Find a detailed catalog as PDF-download online at www.igus.eu/classics

Older products are still available!For new designs, we recommend using the newer and more advanced e-chain® Series. The completeproduct range, incl. all mounting variations and guide troughs for the "Classic"-series are available ona continuous basis. Find the complete range online with the respective quicklink. Find free to download3D-CAD files and many more useful features.

You miss a classic Series in this catalog?At www.igus.eu/classics you find alligus® classic Series and the extensiveclassic-catalog as PDF download. If youprefer a printed version please call us:phone +49 (0) 2203/9649-800

Detailed information for each range can be found at the relevant web link

Classic-Series Line extensions Special solutions


12.3

Cla

ssic

Detailed information for each range can be found at the relevant web link

Classic-Series Line extensions Special solutions

www.igus.eu/classicsFind online all information

about the igus®-classics series

Configure your e-chain® online.

Easy takeover into the part list

Generate quick

and easy a 3D-file

Classic-series quicklinksQuicklinks for more information or additional functions can be found on each productpage. "Visit" your selected product online by clicking on www.igus.de/en/240 to findmore information, such as detailed interior separation and mounting options, 3-D CAD,DXF, and PDF-files for downloading, application examples, and much more; everythingyou need to know about your igus® product.


Bi [mm] Ba [mm] R [mm]

240.02. .0 25 41 055 075 100

240.03. .0 38 54 125 150 175

240.05. .0 57 73 200 225 250

240.07. .0 77 93

240.09. .0 90 106

240.10. .0 103 119

240.12. .0 125 141


250.02. .0 25 41 055 075 100

250.03. .0 38 54 125 150 175

250.05. .0 57 73 200 225 250

250.07. .0 77 93

250.09. .0 90 106

250.10. .0 103 119

250.12. .0 125 141

R

12.4

200/240/250E2 medium


200.02. .0 25 41 055 075 100

200.03. .0 38 54 125 150 175

200.05. .0 57 73 200 225 250

200.07. .0 77 93

200.09. .0 90 106

200.10. .0 103 119

200.12. .0 125 141

25 25 25

0.5

1.5

0

1.0

0 0.5 1.0 2.01.5 2.5

0 1 2 43 5

2.04.06.0

FLG

FLB

BaBi

25 3523max.

25 3523max.

BaBi

25 3523max.

BaBi

R

R

HF

FLG

FLB

S (FLG)

S (FLB)

H

250. 10. 0100.

Available from stock. Delivery in 24h or today! (Delivery time means time until shipping of goods)

E2 medium Series 200·240·250For new design: Serie "E2/000" 2400/2500 page 5.160

Price index

Radii for all widths!



Colorblack

Series 240 - snap-open along inner radiusPart No. Bending Radii

Supplement Part No. with required radius. Example: 240.10. .0

Bending radii listed above can be combined with every chain width!

100

Series 250 - snap-open along outer radiusPart No. Bending Radii



100

igus

®G

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H

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Unsupported length [m]

Length of travel S [m]

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e-ch

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Double stop dog for long unsupported length

Snap-open, hinged to left or right, accessible from the top

Integrated strain relief possible

Large pins for long service life

Lateral glide surfaces for side-mounted operation

Tapered insertion point for easy assembly

Cable-friendly, smooth interior with modular interior separation

Dirt-repellent, contoured exterior

Series 240 snap-open along inner radius can be combined

with Series 250 snap-open along outer radius

Series 200 - non snap-openPart No. Bending Radii



100

Unsupported length

FLG = with straight upper run

FLB = with permitted sag

Part No. structure

Bending radius

Width

Series

2,0 m (44 links) Series 250.10.100.0

+ 2 separators 211 assembled each 2nd link

+ 1 set mounting brackets + tiewrap plates 2100.34.PZB

Order example 2,0 m complete e-chain®

(indicate chain-lengths or number of links)

Fill

wei

ght

[kg

/m]


200/240/250E2 medium

12.5

D

H

H -

35

R+6

46

S/2S

35

HF

= H

+ 2

5

17

10B

a -

3A

40

30

15

40

6.1

30

t = 7

12/90°

Ba

+ 1

81010 2

200/240/250.02. 2020.34.PZB 2020.34.PZBK1 2020.34.PZ 12

200/240/250.03. 2030.34.PZB 2030.34.PZBK1 2030.34.PZ 25

200/240/250.05. 2050.34.PZB 2050.34.PZBK1 2050.34.PZ 44

200/240/250.07. 2070.34.PZB 2070.34.PZBK1 2070.34.PZ 64

200/240/250.09. 2090.34.PZB 2090.34.PZBK1 2090.34.PZ 77

200/240/250.10. 2100.34.PZB 2100.34.PZBK1 2100.34.PZ 90

200/240/250.12. 2125.34.PZB 2125.34.PZBK1 2125.34.PZ 112

46°

90°

46°

90° 46°

46°

90°

90°

211

2

10

2020.34.PZ B

25R 055 075 100 125 150 175 200 225 250

H+4 145 185 235 285 335 385 435 485 535

D 125 150 170 195 220 245 270 295 320

K 276 346 414 496 578 660 742 814 920

2...3.PZ(B)

2...4.PZ(B)

2...3.PZ(B) 2...4.PZ(B)

PZB4.2020.

PZB3.2020.

PZB34.2020.

201

211

The required clearance height is HF = H + 25 mm (with 1,5 kg/m fill

weight). Please consult igus® if space is particularly restricted.

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chapter 9

chapter 10

E2 medium Series 200·240·250

Pitch = 46 mm Links per m = 22 e-chain® length = S/2 + K

Moving end

Fixed end

Interior Separation

Mounting Brackets

For Part No. Part No. with Part No. Dimension A

e-chain® full set with tiewrap plate + full set without [mm]

tiewrap plate 10 cable tiewraps tiewrap plate

Tiewrap plates are possible at the moving end and/or the fixed end!

Moving end (with bore)

Fixed end (with pin)

Moving end Fixed end

Polymer pivoting, with or without

strain relief tiewrap plates

Vertical separator

unassembled

assembled

Polymer mounting

bracket, locking

Steel mounting

bracket available

Interior separation with

full-width shelves and

shelves possible

KMA mounting bracket

available with C-profile

Additional Features

For detailed information www.igus.de/en/200 · www.igus.de/en/240 · www.igus.de/en/250

Installation Dimensions

Part No. structure

Full set with tiewrap plateFull set without tiewrap plate

Full set, for both ends:

(+ tiewrap plates)

Single-part order:

(+ tiewrap plates)

Mounting bracket with bore

(+ tiewrap plates)

Mounting bracket with pin

For more features

see link below


12.6

26/27i/27E2 medium 35 35 35


27i.05. .0 50 66 063 075 100

27i.07. .0 75 91 125 150 175

27i.10. .0 100 116 200 250

27i.12. .0 125 141

27i.15. .0 150 166

27i.17. .0 175 194

27i.20. .0 200 219

BI [MM] BA [MM] R [MM]

27.05. .0 50 66 063 075 100

27.07. .0 75 91 125 150 175

27.10. .0 100 116 200 250

27.12. .0 125 141

27.15. .0 150 166

27.17. .0 175 194

27.20. .0 200 219

RBi [mm] Ba [mm] R [mm]

26.05. .0 50 66 063 075 100

26.07. .0 75 91 125 150 175

26.10. .0 100 116 200 250

26.12. .0 125 141

26.15. .0 150 166

26.17. .0 175 194

26.20. .0 200 219

1.5

0

1.0

0

2.0

6.0

0.5 1.0 2.01.5 2.5

4.0

10.08.0

0 1 2 43 5

FLB

FLG

BaBi

35 5032max.

BaBi

35 5032max.

35 5032max.

BiBa

R

R

HF

FLG

FLB

S (FLG)

S (FLB)

H

27. 10. 0100.


E2 medium Series 26·27i·27For new design: Serie "E2/000" 2600/2700 Seite 5.136

Colorblack




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Series 27i - snap-open along inner radiusPart No. Bending Radii

Supplement Part No. with required radius. Example: 27i.10. .0


100




100



Space-saving ratio of inner-to-outer dimensions


Cable-friendly, smooth interior

Series 27i snap-open along inner radius can be combined with

Series 27 snap-open along outer radius, accessible from the top

Modular interior separation


Side wear pads

Series 26 - non snap-openPart No. Bending Radii



100

Price index

Unsupported length



Part No. structure

Bending radius

Width

Series

3,0 m (54 links) Series 27.10.100.0





Fill

wei

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[kg

/m]




12.7

26/27i/27E2 medium

R 063 075 100 125 150 175 200 250

H+4 180 200 250 300 350 400 450 550

D 140 150 175 200 225 250 275 325

K 335 375 475 550 650 750 825 925

D

H

H -

50

R+6

56

S/2S

50

HF

= H

+ 3

5

17

10B

a +

2A

54

40

17

54

A

11,5

6,1

40

t = 8

16/90°

817 17 2

t = 8

26/27/27i.05. 2605.34.PZB 2605.34.PZBK1 2605.34.PZ 30

26/27/27i.07. 2607.34.PZB 2607.34.PZBK1 2607.34.PZ 55

26/27/27i.10. 2610.34.PZB 2610.34.PZBK1 2610.34.PZ 80

26/27/27i.12. 2612.34.PZB 2612.34.PZBK1 2612.34.PZ 105

26/27/27i.15. 2615.34.PZB 2615.34.PZBK1 2615.34.PZ 130

26/27/27i.17. 2617.34.PZB 2617.34.PZBK1 2617.34.PZ 155

26/27/27i.20. 2620.34.PZB 2620.34.PZBK1 2620.34.PZ 180

48-50°

90°

45°

90° 45°

48-50°

90°

90°

261

3

12

2605.34.PZ B

35

26...3.PZ(B)

26...4.PZ(B)

26...3.PZ(B) 26...4.PZ(B)

PZB4.2605.

PZB3.2605.

PZB34.2605.

260

261



Polymer mounting

bracket, locking

Additional Features


For more features

see link below

chapter 10

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E2 medium Series 26·27i·27




Moving end

Fixed end


Interior Separation

Mounting Brackets





Moving end (with bore)





Vertical separator

unassembled

assembled

Interior separation with full-width shelves

and shelves possible

For detailed information www.igus.de/en/26 · www.igus.de/en/27i · www.igus.de/en/27

chapter 9

Part No. structure


(+ tiewrap plates)

Single-part order:

(+ tiewrap plates)


(+ tiewrap plates)



R


340.050. .0 50 70 075 100 125

340.075. .0 75 95 150 200 250

340.100. .0 100 120 300

340.115. .0 115 135

340.125. .0 125 145

340.150. .0 150 170

340.175. .0 175 195

340.200. .0 200 220

340.225. .0 225 245

340.250. .0 250 270

0.5

1.5

0

1.0

0

2.0

6.0

0.5 1.0 2.01.5 2.5

4.0

10.08.0

0 1 2 43 5

FLB

FLG

BaBi

45 6442max.

R


350.050. .0 50 70 075 100 115*

350.075. .0 75 95 125 150 200

350.100. .0 100 120 250 300

350.115. .0 115 135

350.125. .0 125 145

350.150. .0 150 170

350.175. .0 175 195

350.200. .0 200 220

350.225. .0 225 245

350.250. .0 250 270

BaBi

45 6442max.

12.8

340/350E2 medium

45 45

HF

FLG

FLB

S (FLG)

S (FLB)

H

350. 150. 0100.


E2 medium Series 340·350For new design: Serie "E2/000" 3400/3500 page 5.204



* not for Series 350.100

Series 340 - snap-open along inner radiusPart No. Bending Radii



100




100




Available with extender crossbars for large hoses

Cable-friendly, smooth interior


Serie 340 snap-open along inner radius can be combined with

Series 350 snap-open along outer radius, accessible from the top

Dirt-repellent, contoured exterior



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Price index

Unsupported length



Part No. structure

Bending radius

Width

Series

5,0 m (75 links) Series 350.150.100.0





Colorblack

Fill

wei

ght

[kg

/m]


311

12.9

340/350E2 medium

17

10B

aA

60

40

17

60

A

7

8,2

40

t = 8

16/90°

820 20 2

t = 8

340/350.050. 3050.34.PZB 3050.34.PZBK1 3050.34.PZ 28

340/350.075. 3075.34.PZB 3075.34.PZBK1 3075.34.PZ 53

340/350.100. 3100.34.PZB 3100.34.PZBK1 3100.34.PZ 78

340/350.115. 3115.34.PZB 3115.34.PZBK1 3115.34.PZ 93

340/350.125. 3125.34.PZB 3125.34.PZBK1 3125.34.PZ 103

340/350.150. 3150.34.PZB 3150.34.PZBK1 3150.34.PZ 128

340/350.175. 3175.34.PZB 3175.34.PZBK1 3175.34.PZ 153

340/350.200. 3200.34.PZB 3200.34.PZBK1 3200.34.PZ 178

340/350.225. 3225.34.PZB 3225.34.PZBK1 3225.34.PZ 203

340/350.250. 3250.34.PZB 3250.34.PZBK1 3250.34.PZ 228

53°

90°

53°

90° 53°

53°

90°

90°

2,5

14

D

H

H -

64

R+6

67

S/2

S

64

HF

= H

+ 4

0R 075 100 115* 125 150 200 250 300

H+5 215 265 294 315 365 465 565 665

D 150 200 215 225 250 300 350 400

K 400 500 550 650 725 875 1050 1225

3050.34.PZ B

45

3...3.PZ(B)

3...4.PZ(B)

3...3.PZ(B) 3...4.PZ(B)

PZB4.3050 .

PZB3.3050 .

PZB34.3050.

301

311





Additional Features

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E2 medium Series 340·350

Interior Separation

Mounting Brackets Moving end (with bore)





Vertical separator

unassembled

assembled

Interior separation with full-

width shelves and shelves



Mounting bracket polymer

locking available



* not for Series 350.100


Moving end

Fixed end


For detailed information www.igus.de/en/340 · www.igus.de/en/350

chapter 9

chapter 10

Part No. structure



(+ tiewrap plates)

Single-part order:

(+ tiewrap plates)


(+ tiewrap plates)


For more features

see link below


340.150... 340.175... 350.150... 350.175...

12.10

340/350E2 medium

340.150. 90 150 200 250 300

340.175. 115 200 250 300

350.150. 90 075 100 125 150 200 250

350.175. 115 075 100 125 150 200 250

96

150

170

max.Ø 90

115,

5

90 79

124

174,5

maxø 115

350. 150. D090. 100 0


Colorblack

Extender crossbar Series 340/350 E2 medium -for larger hoses or increased inner chain heights igus® Extender e-chains® were developed to provide a very smooth hose guidance. This type of extender chain is suitable for hoses with an

outside diameter up to 115 mm. Hose guidance for inside radius (Series 350) as well as outside radius (Series 340) can be easily managed.

Based on its design, a smooth movement of the chain is only possible with outside radius guidance. If outside radius guidance is used, the

extenders of the chain links must be supported separately to avoid touching down on the surface below. We gladly assist you with your selection

for a suitable guide troughs and your system’s design.

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E2 medium Series 340·350 Accessories Extender CrossbarSpecial solution

Part No. structure (extender crossbar)

Radius

Crossbar inside Ø

Width

Series

5,0 m (75 links) Series 350.150.D090.100.0




For e-chain® Ø max. Fastening Form Bending Radii

Series hoses [mm] method [mm]

inner radius round

inner radius square

outer radius round

outer radius square

*Part No. 350.175.RD115 also available with rounded extender bars. Extenders suitable for

Series 3400/3500. Please contact us for further information.

Cross section of a chain link with rounded extender

crossbar. Crossbar Part No.: 350.150.D090

Cross section of a chain link with square extender

crossbar. Crossbar Part No.: 350.175.D115*


12.11

340/350E2 medium

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For detailed information www.igus.de/en/340 · www.igus.de/en/350

chapter 9

chapter 10

E2 medium Series 340·350 Applications

igus® e-chain® with extender-crossbar - safe guide for big hoses

igus® E2 e-chains® for various applications and installations


12.12

38022E4/00

52

0.5

1.5

0

1.0

0

2.06.0

0.51.0 2.0

1.5 2.53.0

3.54.0 5.0

4.5

10.020.0

40.050.0

30.0

0 2 4 86 10

FLB

FLG


38022.040. .0 40 66 075 100 115

38022.050. .0 50 76 125 150 170

38022.062. .0 62 88 200 215 250

38022.070. .0 70 96 300 350

38022.075. .0 75 101

38022.087. .0 87 113

38022.100. .0 100 126

38022.125. .0 125 151

38022.150. .0 150 176

38022.175. .0 175 201

38022.200. .0 200 226

38022.225. .0 225 251

38022.250. .0 250 276

38022.275. .0 275 301

38022.300. .0 300 326

BaBi

52 6448max.

HF

FLG

FLB

S (FLG)

S (FLB)

H

38022.040. 0300.

64

E4/00 Series 38022 Version with increased inner heightLine extension of Series 380 page 7.274

e-chain®

Price index

Series 38022


Colorblack

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10 mm of increased inner height in comparison to Series 380

Stop dog with "brake" for noise reduction

Locking and pivoting mounting brackets available

Please note: Suitable only conditionally for long travels

Crossbars are removable along both radii

Optimized glide pads

Wide, rounded plastic crossbars - cable friendly


KMA mounting brackets with attachment points on all sides

Custom-made e-chains® with reverse bending radius

"RBR" available for circular movements

Part No. Bending Radii



300

Detailed information on request!

Series 38022 -crossbars every link

Unsupported length



Part No. structure

Bending radius

Width

Series

5,0 m (75 links) Series 38022.040.300.0


+1 set KMA mounting brackets 38022.040. .12.

(with odd numbers of links and integrated C-profile)

C1



Fill

wei

ght

[kg

/m]


12.13

38022E4/00

D

H

H -

64

R

S/2

S

64

67

HF

= H

+ 4

0

82 82

22,515

Bi +

16

Bi

1522,5

6,5

Bi +

32

45°

45°

45°

45°

R 075 100 115 125 150 170 200 215 250 300 350

H -0+25 215 265 295 315 365 405 465 495 565 665 765

D 174 199 214 224 249 269 299 314 349 399 449

K 370 450 500 530 610 670 765 810 920 1080 1235

Bi + 16

22

38022. 12. C1.040.

Bi

[mm]

Bi

[mm]

.040. 38022.040. .12 40

.050. 38022.050. .12 50

.062. 38022.062. .12 62

.070. 38022.070. .12 70

.075. 38022.075. .12 75

.087. 38022.087. .12 87

.100. 38022.100. .12 100

.125. 38022.125. .12 125

.150. 38022.150. .12 150

.175. 38022.175. .12 175

.200. 38022.200. .12 200

.225. 38022.225. .12 225

.250. 38022.250. .12 250

.275. 38022.275. .12 275

.300. 38022.300. .12 300

2,5

13

52

12.16

382213

38022...1

38022...2

38022...2 38022...1

382212

382213

Optional: Mounting bracket

KMA, locking , Part No. 39022.XX

Moving end

Fixed end

Optional with C-profil

38022 = e-chain®

For Part No. full set

e-chain® optional with C-profile

width-index Insert odd or even !

For Part No. full set

e-chain® optional with C-profile

width-index Insert odd or even !2121

Pho

ne+

49-

(0)

22 0

3-96

49-

800

Fax

+49

- (0

) 22

03-

96 4

9-22

2

Sys

tem

E4/

00

Inne

r he

ight

: 52

mm

E4/00 Series 38022

Interior SeparationFull program page 12.16

Mounting BracketsFixed end Moving end

KMA pivoting - mounting with

M6 socket head cup bolt

(KMA = Polymer Metal Mounting Bracket)

Additional Features

The required clearance height is HF = H + 40 mm (bei 2,0 kg/m

Zusatzlast). Please consult igus® if space is particularly restricted.


Moving end

Fixed end



Interior separation

with locking shelves

Part No. structure

Full set

Width-index

Vertical separator

unassembled

assembled

Insert index odd: 1 or even: 2


0.5

1.5

0

1.0

0

2.06.0

0.51.0 2.0

1.5 2.53.0

3.54.0 5.0

4.5

10.020.0

40.050.0

30.0

0 2 4 86 10

FLB

FLG


383822.040. .0 40 67 075 100 115

383822.050. .0 50 77 125 150 170

383822.062. .0 62 89 200 215 250

383822.070. .0 70 97 300 350

383822.075. .0 75 102

383822.087. .0 87 114

383822.100. .0 100 127

383822.125. .0 125 152

383822.150. .0 150 177

383822.175. .0 175 202

383822.200. .0 200 227

383822.225. .0 225 252

383822.250. .0 250 277

383822.275. .0 275 302

383822.300. .0 300 327

12.14

383822E4/4

52

BaBi

52 6448max.

HF

FLG

FLB

S (FLG)

S (FLB)

H

383822.040. 0300.

64

Series 383822 -crossbars every link


Part No. structure

Bending radius

Width

Series

Colorblack




10 mm of increased inner height in comparison to Series 3838

Please note: Suitable only conditionally for long travels

High side-mount stability due to overlaping grip

Locking and pivoting mounting brackets available

High torsional rigidity

Crossbars are removable along both radii


Wide, rounded plastic crossbars - cable friendly

KMA mounting brackets with attachment points on all sides

Custom-made e-chains® with reverse bending radius

"RBR" available for circular movements




300

Pho

ne+

49-

(0)

22 0

3-96

49-

800

Fax

+49

- (0

) 22

03-

96 4

9-22

2

igus

®G

mb

H

5114

7 C

olo

gne

igus

®e-

chai

nsys

tem

s®

E4/4 Series 383822 Version with increased inner heightLine extension of Series 3838 page 7.330

Price index

Serie 383822

Unsupported length



4,0 m (60 links) Series 383822.040.300.0


+ 1 set KMA mounting brackets 383822.040.12.

(with integrated C-profile)

C



Fill

wei

ght

[kg

/m]

e-chain®


382213

12.15

383822E4/4

D

H

H -

64R

67

S/2

S

64

HF

= H

+ 4

0

15 22,5 22,5 15

Bi +

16

6,5

82 82

Bi +

16

Bi +

32

Bi +

32

45°

45°45°

45°

R 075 100 115 125 150 170 200 215 250 300 350

H -0+25 215 265 295 315 365 405 465 495 565 665 765

D 174 199 214 224 249 269 299 314 349 399 449

K 370 450 500 530 610 670 765 810 920 1080 1235

Bi + 16

22383822. C12.040.

.040. 383822.040. .12 40

.050. 383822.050. .12 50

.062. 383822.062. .12 62

.070. 383822.070. .12 70

.075. 383822.075. .12 75

.087. 383822.087. .12 87

.100. 383822.100. .12 100

.125. 383822.125. .12 125

.150. 383822.150. .12 150

.175. 383822.175. .12 175

.200. 383822.200. .12 200

.225. 383822.225. .12 225

.250. 383822.250. .12 250

.275. 383822.275. .12 275

.300. 383822.300. .12 300

52

12.16

Bi

[mm]

Bi

[mm]

2,5

13

383822...1

383822...2

383822...2 383822...1

2040.383822.

1040.383822.

12040.383822.

382212

382213


Mounting BracketsMoving end

Fixed end

Fixed end Moving end

KMA pivoting - mounting with

M6 socket head cup bolt

(KMA = Polymer Metal Mounting Bracket)

Weitere Features

Interior separation

with locking shelves

For e-chain® Part No. full set

width-index optional with C-profile

For e-chain® Part No. full set

width-index optional with C-profile

Vertical separator

unassembled

assembled

Pho

ne+

49-

(0)

22 0

3-96

49-

800

Fax

+49

- (0

) 22

03-

96 4

9-22

2

Sys

tem

E4/

4

Inne

r he

ight

: 52

mm

E4/4 Series 383822




Moving end

Fixed end


Interior SeparationFull program page 12.16

Optional: Mounting bracket KMA,

locking, Part No. 393822.XX

Optional with C-profile

383822=e-chain®


Single-part order:



Part No. structure

Full set

Width-index


12.16

38022383822

18 2200.18 2210.18

23 2200.23 2210.23

28 2200.28 2210.28

33 2200.33 2210.33

38 2200.38 2210.38

43 2200.43 2210.43

48 2200.48 2210.48

58 2200.58 2210.58

68 2200.68 2210.68

73 2200.73 2210.73

88 2200.88 2210.88

99 2200.99 2210.99

124 2200.124 2210.124

149 2200.149 2210.149

38221352

55

2210.X

1010

38224 38229

1010

38226 38222

55

382215

2,5

13

4

13

2,5

13

4

13

2,5

13

4

8,5

X

X - 7

t = 2,5

382212

382213

38221

38222

38228

38229

382214

382215

38223

38224

38225

38226

Option 1: Vertical separatorVertical separators are used if a vertical subdivision of the e-chain® interior is required -

By standard verticall separators are assembled every other e-chain® link

Standard separator 382212 for e-chains® offers safe stability due to its wide base design, also when

used with thick cables or hoses

Option 2: ShelvesFor applications involving many cables with different diameters. The Shelves can be

arranged elevator-shifted with different bottoms within the entire e-chain® width

Shelf 2210.X can be combined with Separator, slotted 38221, Locking separator 38228, Locking

vertical separator 382214, Side plate3822 and Slotted separator 38225

Vertical separator

unassembled

assembled

Separator, slotted

unassembled

assembled

Locking separator

unassembled

assembled

Locking vertical separator

unassembled

assembled

Side plate

unassembled

assembled

Slotted separator

unassembled

assembled

Shelf

Width Part No. Part No.

X [mm] unassembled assembled

Width Part No. Part No.

X [mm] unassembled assembled

Pho

ne+

49-

(0)

22 0

3-96

49-

800

Fax

+49

- (0

) 22

03-

96 4

9-22

2

igus

®G

mb

H

5114

7 C

olo

gne

Inte

rnet

: ww

w.ig

us.e

u

E-m

ail:

info

@ig

us.d

eig

us®

e-ch

ains

yste

ms®


Series 38022 · 383822 Accessories Interior Separation


12.17

38022383822


Pho

ne+

49-

(0)

22 0

3-96

49-

800

Fax

+49

- (0

) 22

03-

96 4

9-22

2

3802

2 /

3838

22

Inte

rio

r S

epar

atio

n

My Sketches


R


EB20.025. .0 25 36 045 063* 075*

100* 125* 150*

175* 200*

0 0.5 1.0 1.5

0.5

1.0

1.5

0

0 2.0 4.0 6.0

2.0 2.5 3.0

2.0

2.5

3.0

FLB

FLG

12.18

e-band 25,5

HF

FLG

FLB

S (FLG)

S (FLB)

H

EB20.025. 0045.

22max.

Bi

25,5

36

Ba

38


Series e-bandSpecial solution - Low wear, low noise

Price index


Colorblack

*available upon request!

Low-abrasion chain links are suitable for cleanroom applications

No pin/bore connection

Suitable for gliding operation

Low-noise

Simply press cables in

e-band can be extended, shortened and widened at every point

iF-Design-Award



Pho

ne+

49-

(0)

22 0

3-96

49-

800

Fax

+49

- (0

) 22

03-

96 4

9-22

2

igus

®G

mb

H

5114

7 C

olo

gne

igus

®e-

chai

nsys

tem

s®

Unsupported length



Part No. structure

Bending radius

Width

Series

1,0 m (40 links) Series EB20.025.045.0

+ 1 set mounting brackets EB20.025.12.PZ



Fill

wei

ght

[kg

/m] e-band - split crossbar along the outer radius


Supplement Part No. with required radius. Example: EB20.025. .0


045


12.19

e-band

25

ø 4,3

21

A

25 2125 25

BA

ø 8,3/90°

EB20.025. EB20.025.12.PZ 26 36

35°

25 46

R

DS

S/2

36 2 x

R +

2 x

36

= H

+30

H -

36

R 045 063 075 100 125 150 175 200

H 162 198 222 272 322 372 422 472

D 110 128 140 165 190 215 240 265

K 200 250 300 375 450 525 600 675

25,5

EB20.025.1.PZ

EB20.025.2.PZ

EB20.025.2.PZ EB20.025.1.PZ

For Part No. Dimension A Dimension B

e-chain® full set with [mm] [mm]

tiewrap plate


Moving end

Fixed end

Additional Features

Pho

ne+

49-

(0)

22 0

3-96

49-

800

Fax

+49

- (0

) 22

03-

96 4

9-22

2

e-b

and

Inne

r hei

ght:

25,

5 m

m

Series e-band

Mounting Brackets Fixed end Moving end

One-piece mounting brackets

with strain relief tiewrap plates



Pitch = 25 mm Links per m = 40 (2 Bänder/m) e-chain® length = S/2 + K

Moving end

Fixed end


For detailed information www.igus.de/en/EBAND

For more features

see link below


12.20

Fax-Forms

igus® Addresses

12)-D-US-IT-CLASSIC-FAX-® 16.08.2011 17:13 Uhr Seite 20

12.21

Fax e-chainsystems® Free product information

I would like to receive the following print media catalogs: chainflex® special cable sand Polymer Bearings

Over 950 chainflex® cables for all applicationsListed according to price categoriesDetailed description of cable assembly

All technical specifications of the igus®

plain bearing product rangeMany application examples andcalculation assistanceMore than 9,600 polymer bearingproducts in one catalog

Date: Phone: +49- (0) 22 03 96 49 - 800 Fax: +49- (0) 22 03 96 49 - 222

From: To:igus® GmbHTechnical Salese-chainsystems®

Phone: Spicher Str. 1aFax: 51147 Köln (Porz-Lind)

Please copy, fill in and fax to +49- (0) 22 03-96 49-222 or visit our homepage www.igus.eu


12.22

We are ordering according to igus® general terms of sale.

The prices are exclusive of the statutory value-added tax.

Fax | e-chainsystems® Fax-Order Fax- Enquiry

Delivery date: Signature/stamp

Order No. page_____________ of _____________pages

Item No. igus® Order No. Number Price


Date: Phone: +49- (0) 22 03 96 49 - 800 Fax: +49- (0) 22 03 96 49 - 222




12.23Please copy, fill in and fax to +49- (0) 22 03-96 49-222 or visit our homepage www.igus.eu

We are ordering according to igus® general terms of sale.

The prices are exclusive of the statutory value-added tax.

Fax | e-chainsystems® Fax-Order Fax- Enquiry

Delivery date: Signature/stamp

Order No. page_____________ of _____________pages

Item No. igus® Order No. Number Price

Date: Phone: +49- (0) 22 03 96 49 - 800 Fax: +49- (0) 22 03 96 49 - 222




12.24 Please copy, fill in and fax to +49- (0) 22 03-96 49-222 or visit our homepage www.igus.eu

Cable/hose requirements::

Fax e-chainsystems® Harnessing analysis

Interior separation / Vertical separatorsCable/hose layout within carrier

Cable/Hose End 1 Connector End 1 Union 1 Cable/Hose End 2 Union 2 Connector End 2

e-chain® Type Length

Date: Phone: +49- (0) 22 03 96 49 - 800 Fax: +49- (0) 22 03 96 49 - 222




12.25

Cable/hose requirements::

Fax e-chainsystems® Harnessing analysis

Interior separation / Vertical separatorsCable/hose layout within carrier

Cable/Hose End 1 Connector End 1 Union 1 Cable/Hose End 2 Union 2 Connector End 2


e-chain® Type Length

Date: Phone: +49- (0) 22 03 96 49 - 800 Fax: +49- (0) 22 03 96 49 - 222




12.26

S

HF

RBRi

HR

i

R desired

[mm]

Max installation height

HF [mm]

Travel S

[mm]

Fixed end

center of travel yes or

[mm] from the center

Construction width

Max. width permitted?

[mm]

Guide trough?

yes. if yes which:

Dim.: BRi [mm]

Dim.: HRi [mm]

Number Manufacturer/Type, No. Conductor/AWG Ø [mm] Weight [kg/m] Bending Radius

(Type

of A

pplic

atio

n - p

leas

e m

ark

with

a c

ross

)In

stal

latio

n Spa

ceC

able

s/H

ose

sD

ynam

ics

Env

ironm

ent


Further individual components desired:

e-chains® / e-tubes

chainflex® cables/special conduits

Guide troughs

Strain relief

Harnessing

On-site assembly

Others

e-chain®

e-tube

To be openedon both sides

Along the outer radius

Along the inner radius

Special requests

Assembly point (floor, wall, console, etc.) [mm] Span (standard = 2 m) [mm]

Temperature [°C] Humidity [%] Dust, dirt, chips

Speed [m/s]

Cycles/Day

Acceleration [m/s2]

Days/Year

Ø Outer diameter [mm]

Special parameters

Fax e-chainsystems® Project analysis

Date: Phone: +49- (0) 22 03 96 49 - 800 Fax: +49- (0) 22 03 96 49 - 222



Unsupportedapplication

Glidingapplication

Hangingapplication

Standingapplication

Side-mounted application

Rotary motionapplication

Horizontal +vertical

Nested application

Side by sideapplication

Zig-Zagapplication

Combined motions


12.27

S

HF

RBRi

HR

i


(Type

of A

pplic

atio

n - p

leas

e m

ark

with

a c

ross

)In

stal

latio

n Spa

ce

Fax e-chainsystems® Project analysis

Date: Phone: +49- (0) 22 03 96 49 - 800 Fax: +49- (0) 22 03 96 49 - 222



Cable

s/H

ose

sD

ynam

ics

Env

ironm

ent

R desired

[mm]

Max installation height

HF [mm]

Travel S

[mm]

Fixed end

center of travel yes or

[mm] from the center

Construction width

Max. width permitted?

[mm]

Guide trough?

yes. if yes which:

Dim.: BRi [mm]

Dim.: HRi [mm]


Further individual components desired:

e-chains® / e-tubes


Guide troughs

Strain relief

Harnessing

On-site assembly

Others

e-chain®

e-tube




Special requests

Assembly point (floor, wall, console, etc.) [mm] Span (standard = 2 m) [mm]

Temperature [°C] Humidity [%] Dust, dirt, chips

Speed [m/s]

Cycles/Day

Acceleration [m/s2]

Days/Year


Special parameters

Unsupportedapplication

Glidingapplication

Hangingapplication

Standingapplication

Side-mounted application

Rotary motionapplication

Horizontal +vertical

Nested application

Side by sideapplication

Zig-Zagapplication

Combined motions


12.28

x5 x5x4

60º

x1

x2

x3

Date: Phone: +49- (0) 22 03 96 49 - 800 Fax: +49- (0) 22 03 96 49 - 222



Fax Project analysis Zig-Zag application


Zig

-Zag

applic

atio

n -

Inst

alla

tion

spac

e

Temperature [°C] Humidity [%] Special parameters

Speed [m/s]

Cycles/Day

Acceleration [m/s2]

Days/Year


Further individual components desired:e-chains® / e-tubes


Guide troughs

Strain relief

Harnessing

On-site assembly

Others

e-chain®

e-tube




Special requests


Cable

s/H

ose

sD

ynam

ics

Envi

ronm

ent

e-chain® Series Min. permitted radius [mm] Max. additional load [kg/m]

Zig-Zag travel:

Strokes (x4) [mm]

Connection height (x5) [mm]

Zick-Zack box:

Max. height (x1) [mm]

Max. length (x3) [mm]


12.29

ø B

ø A

h C

+ D

– +

–

Fax Project analysis RBR* application (*Reverse Bending Radius)


Speed [m/s]

Cycles/Day

Acceleration [m/s2]

Days/Year


Cable

s/H

ose

s

Date: Phone: +49- (0) 22 03 96 49 - 800 Fax: +49- (0) 22 03 96 49 - 222



RB

R a

pplic

atio

n -

Inst

alla

tion

spac

e

Temperature [°C]

Humidity [%]

Dirt/Dust

Kind of (e.g. chips)

ESD

Special parameters

Additional :Guide Trough RBR

Material galvanized 1.4301 (304)

1.4404 (316L) 1.4571 (316Ti)

Supports/Brackets by igus® by customer

Cover needed? yes no

Drawing/sketch from customer available?

Drawing/sketch desired by igus®?

Special requests/notes


Dyn

am

ics

Envi

ronm

ent

Side View

h [mm]

Top View

ø A [mm]

ø B [mm]

3D View

C Outer

rotating

D Inner

rotating

Rotation angle:

± [°/mm]


12.30

INFO

AAbbreviation 1.4

Abrasion resistance 1.34

Acceleration 1.4

- cross 1.20, 1.23

- for short travels 1.10

Additional load,

maximum 1.4, 1.24, 1.25 (graphic)

Applications:

- "interlocked" 1.4

- combined motion 1.4

- e-chainsystem® 1.6 et seq.

- gliding 1.4

- hanging 1.4, 1.20 et seq.

- horizontal 1.4

- installation design "zigzag" 1.21

- pictograms 1.4

- readychain® 1.41 et seqq.

- short travels 1.8 et seqq.

- side-mounted 1.4 et seq., 1.24 et seq.

- turned (90° C) 1.24 et seq.

- vertical hanging 1.4, 1.20 et seqq.

- vertical standing 1.4, 1.22 et seq.

- unsupported 1.8 et seqq.

Assembly 1.42

ATEX 1.35, 1.38

autoglide 9.90 et seq.

BBall indentation hardness 1.39

Bend (FLB) 1.4, 1.8 et seqq., 1.12 et seqq.

Bending radius, reversed 1.4, 1.26, 1.29

CC profile 1.33

Cable 1.20, 1.22, 1.25, 1.28 et seqq.

Cable system 1.28 et seqq.

- bending radius R 1.29

- diameter 1.28

- general rules in e-chains 1.28

- round 1.29

- separation 1.29

Calculation of the chain lengths 1.5

CE 1.38

CEI 1.38

Certificate 1.38

Chain: see e-chain®

chainfix 1.32 et seq.

chainflex® 1.32, 1.43

Chains

- calculation 1.5

- length

- tiewrap plate 1.33

- turned (90 °C) 1.24 et seq.

- unsupported 1.4

Chemical resistance: see Stability, chemical

Chips 1.37

Circular movement 1.4, 1.26 et seq.

- twisterchain® 1.26

- with "RBR"

(reverse bending radius) 1.26

- with standard e-chain® 1.26

Clamp (chainfix) 1.33

Classic-Series

- e-band 12.18

- E2 medium Series 26/27i/27 12.6

- E2 medium Series 200/240/250 12.4

- E2 medium Series 340/350 12.8

- E4/00 Series 38022 12.12

- E4/00 Series 383822 12.14

C-Profil 1.33

CSA 1.38

Cleanroom 1.36

Clear height 1.28

Coefficient of friction 1.18 et seq.

Coefficient of surface friction 1.39

Cold 1.34

Colors (igumid-/igus® e-chain®) 1.39

Combined motion 1.4

Coolant, resistance to 1.37

Corkscrewing effect 1.30

Critical sag 1.8

Crossbar 1.31

CSA 1.38

DDESINA 1.38

Dielectric strength 1.39

Dimension units (abbreviations) 1.4

Dirt 1.37

EE1

- Series E1.10/E1.17/E1.18/E1.20 3.64

E2:

E2 micro

- Series B07 5.42 et seq.


- Series 03 5.12 et seq.








E2 mini

- Series B15i/B15 5.112 et seq.


- Series F17 5.126 et seq.


- Series 11.031 5.88 et seq.

- Series 11.080 5.94 et seq.

- Series 11.1/11.2 5.100 et seq.


E2/000

- Series 255 5.266

- Series 1400/1450/1480/1500 5.142 et seq.

- Series 2400/2450/2480/2500 5.160 et seq.

- Series 2600/2650/2680/2700 5.182 et seq.

- Series 3400/3450/3480/3500 5.204 et seq.

E3/T3/E6 allgemein 8.2

E3

- Series E3.10 8.10 et seq.



E6







- Series E6.80L 8.82 et seq.

- Series R6.29 8.46 et seq.



E4:

- E4 kit 7.4

E4.1











E4/light

- Series 14040/14140/18840 7.164 et seq.

- Series 14240/14340 7.182 et seq.

- Series 14550·14650·19050 7.200 et seq.

- Series 15050/15150/19850 7.216 et seq.

- Series 15250/15350 7.234 et seq.

E4/00

- Series 220/R760 7.256 et seq.

- Series 280/290/R770 7.264 et seq.

- Series 380/390/R780 7.274 et seq.

- Series 400/410/R880 7.284 et seq.

- Series 600/601/R608 7.297 et seq.


E4/4

- Series 2828/2928 7.318 et seq.

- Series 3838/3938 7.330 et seq.

- Series 4040/4140 7.342 et seq.

- Series 4040HD 7.354 et seq.

- Series 5050/5150 7.362 et seq.

- Series 5050HD 7.374 et seq.

E6 s. E3/T3/E6

easy chain® 3.0

- Series E03 3.6 et seq.

- Series E04 3.10 et seq.

- Series E045/Z045 3.14 et seq.









easy triflex® 2.30

- Series E322/E333 2.36 et seq.

e-tubes

- Series R48 6.26 et seq.



- Series R117/R118 6.6 et seq.



- Series RX32 6.58 et seq.




E modulus: see Elastic modulus 1.39

e-chain®

- coefficients of surface friction 1.18

- colors 1.39

- ESD (igumid) 1.35

- gliding application:

- inner height 1.4

- inner radius 1.4

- inner width 1.4

- link height 1.4

- material data 1.39

- medium 1.12 et seq.

- noise optimized 1.11

- outer radius 1.4

- outer width 1.4

- projecting length 1.4

- reverse 1.17

- large 1.14 et seq.

- small 1.12 et seq.

- standard supply 1.27

- principle 1.17

e-chain® pitch 1.4

e-chain® length 1.4 et seq.

e-chain® separation 1.28

e-chainsystem® 1.3, 1.6 et seq.

- applications 1.6 et seq.

- assembled 1.41 et seqq.

- hanging (graphic) 1.21

- readychain® 1.41 et seqq.

- requirement 1.3

- standing (graphic) 1.21

Elastic modulus (E modulus) 1.39

Electric round cables 1.30

Electrostatic discharge (ESD) 1.35, 1.38

Elongation at break 1.39

Energy chain system: see e-chainsystem®

Energy chain: see e-chain®, etc.

Energy efficiency, 9.81

ESD (Electrostatic Discharge) 1.35, 1.38

e-tube 1.10, 1.37

FFilling 1.28 et seqq.; s.a. 1.20 et seq.

- bending radius R 1.4, 1.29

- regulations 1.29

- strain relief 1.31

Filling weight 1.12

Fire resistance / flammability

(igumid: G / TE / GE / NB) 1.34

Fixed end 1.5

- at the center of travel 1.17 et seq.

Flat cable 1.31

Formulas 1.4 et seq.

Fraunhofer Institute of Production

Technology and Automation (IPA) 1.36, 1.38

GGliding rail.17 et seq.

Gliding:

- application 1.16 et seq.

- long travels 1.16 et seqq.

guidelok

- horizontal 9.96

igus® Terminology index


12.31

igus® Terminology index- vertikal 9.98

Guiding trough 1.10

Guide trough 1.18 et seq., 1.27

- height 1.4

- width 1.4

HHanging application 1.20 et seq.

Heat 1.34

Height, clearance 1.28

Hose 1.20, 1.22, 1.25, 1.28 et seqq.

- bending radius R 1.29

- general rules in e-chain® 1.28

- hydraulics 1.31

- pneumatics 1.31

Hydraulic hose 1.31

IiF Design Award 1.38

igumid 1.38 et seq.

- colors 1.39

- ESD 1.35, 1.39

- G 1.34, 1.39

- GE 1.34, 1.39

- NB 1.34, 1.39

- special solution 1.39

- TE 1.39

Impact strength 1.39

Installation

- "zigzag" 1.21

- circular movement 1.26 et seq.

- hanging 1.20 et seq.

- height, nominal (H) 1.5

- height, required (HF) 1.5

- space 1.3, 1.13

- standing 1.22 et seq.

- turned (90° C) 1.24 et seq.

- type 1.5

- vertical hanging 1.20

Installation height, required 1.5

Interbus 1.38

Interior separation (shelving) 1.29

IPA 1.34, 1.38

ISO 9001 1.38

LLaboratory 1.3, 1.42

Lateral acceleration 1.11 et seq.

Lateral expansion 1.31

LBT-flizz® 9.100

levichain 9.112

Load, alternation of 1.15, 1.29

Load-bearing surface 1.10

Load chart 1.12 et seqq.

Lower run 1.17

MMaterial data 1.39

Maximum additional load 1.4, 1.24, 1.25

(graphic)

Measured values, background

noise corrected 1.11

Modular design 1.21

Motion, combined 1.4

Mounting bracket 1.8 et seqq.

- for gliding application 1.17

- for unsupported applications 1.10

- rigid 1.22, 1.25

- vertical standing 1.22 et seq.

Moving end, reduced 1.17

Multiband chain 1.7

NNoise level 1.11

Noise optimized chain 1.11

Nominal installation height 1.5

PP4 9.82

Particle abrasion 1.36

Physikalisch-Technische Bundesanstalt

(PTB), (Federal Physical and Technical

Institute of Germany) 1.35

Pictograms 1.4

Planning 1.16, 1.21, 1.43

Plastic gliding rail 1.18

PMA 11.1

PMAFIX 11.8

PMAFLEX 11.4

Pneumatic hose 1.31

Pretension (camber) 1.5

- hanging application 1.20

Projecting length 1.4, 1.10, 1.17

PTB (Physikalisch-Technische Bundesanstalt)

(Federal Physical and Technical Institute

of Germany) 1.35

RRadiation resistance 1.34

RAL numbers 1.39

RBR (reverse bending radius) 1.26

- order example 1.27

readychain® 1.41 et seqq.

red dot2.105, 6.53

Reduced moving end 1.17

Reverse bending radius: 1.4, 1.26, 1.29

Reverse chain 1.17

rol e-chain® 9.86, 1.16

Roller energy chain 9.86, 1.16

Rollclip 1.31

Rotation angle 1.4

Round cables, electric 1.30

SSag, critical 1.8

Service life 1.10, 1.19

Shelf 1.29

Side-mounted application 1.24

Space reserve 1.28 et seq.

Spacers 1.25

snapchain

- Series TE14/TZ14/TE26/TZ26 3.68

Stability classes 1.40

Stability, chemical 1.40

- of igumid G 1.37

Standards 1.38

Standing installation 1.22

Straight (FLG) 1.8, 1.10, 1.12

Strain

- push-pull forces 1.34

- relief 1.32

- relief separator 1.33

- tensile test 1.39

Stroke height 1.11 et seq., 1.21 et seqq.

Support (without) 1.4, 1.10, 1.22

Support 1.10

Support Tray 1.10, 9.70

TT3

- Series T3.29 8.28 et seq.

Technical data:

- vertical hanging 1.20

- vertical standing 1.22

Technical environment 1.34 et seqq.

- ATEX 1.35, 1.38

- Cleanroom and ESD 1.36

- igumid ESD 1.35 et seq.

- igumid G 1.34

- igumid NB 1.34

- IPA 1.36, 1.38

- particle abrasion 1.36

- PTB (Physikalisch-Technische

Bundesanstalt), 1.35

Test laboratory: see Laboratory

Thermal conductivity 1.39

Tiewrap plate 1.33

Travel 1.12 et seqq.

- (long travels) 1.16 et seqq.

- general data

- gliding 1.16 et seqq.

- half 1.4

- long 1.16 et seqq.

- short 1.8 et seqq.

Travel frequency 1.8

Travel speed 1.4, 1.8, 1.15

triflex® 2.42 et seq.

- Series 332/333/352/353 2.48

triflex® R 2.4 et seq.

- Designing / Filling 2.26

- Installation service 2.28

- Series TRC 2.12

- Series TRE 2.14

- Series TRL 2.16

- Accessories 2.18

- Universal module 2.22

- Accessories 2.24

TÜV 1.38

twisterchain® 1.26

UUL class 1.38

Unsupported 1.8 et seqq.

- definition 1.8

- length 1.8 et seqq.

- noise optimized 1.11

- short travels 1.8 et seqq.

- straight FLG 1.8, 1.10, 1.12

- with bend FLB 1.8, 1.13, 1.15

Unsupported applications 1.8 et seqq.

Unsupported length, definition 1.8

Upper run 1.12 et seqq., 1.17

V Vacuum 1.34, 1.37

VDE 1.38

Vertical hanging 1.20 et seq.

Vertical standing 1.22 et seq.

WWear 1.18

Weathering 1.34

YYield stress 1.39

ZZigzag (motion) 1.21

zipper 4.0 et seq.

- e-tube R07 4.28 et seq.










1BiBa

hi ha5

6

7

8

9

2

3

[m]

kg

412

3

0.5

1.5

0

1.0

0

2.0

6.0

0.5 1 21.5 2.5

4.0

0 1 2 43 5

FLG

FLB

[m]

R B

A

12.32

Selection guide Designing e-chains®

If there is suitability for "unsupported straight", then the selection follows the following criteria:

You can choose the next and

more stable e-chain®, that can

be operated "unsupported".

You can design your

application to be "gliding".

The following options are available if there is nopossibility of self-supporting e-chain® application:

You can contact us directly or fax us your

e-chain® requests! We will respond immediately!

e-chain® Part No: ________ . _______ . ________ ._____

Alternative e-chain®-dimensions:

hi: ________ Bi: ________ ha: _________ Ba: _________

Fill weight: ______________________________________ kg/m

Length of travel: ____________________________________ m

Your Phone: ____________________________________________

Your Fax: ____________________________________________

Phone (+49) 0 22 03 - 96 49-0

Fax (+49) 0 22 03 - 96 49-222

Internet www.igus.de/en/finder

or

Opening Principle - The quick selec-

tion gives you an overview of the type

offilling potential of the e-chain®.

Determine the possible Bending

Radius R [mm] of the e-chain® with

respect to the cable diameter.

Interior separation is possible with…

Separators Full-width shelves Shelves

The price index gives you the possibility of making

price comparisons of similar sizes within the igus® range

Low Medium Highest

Additional criteria - for the appropriate selection of

your e-chains® such as pitch, permissible tempera-

tures etc. are available under quick selection.

Dimensioning e-chains®

Determine the size of the e-chain® based on the specified installation space of your machine

and/or of the selected filling (such as the number of cables/outer diameter of cable).

Determine fill weightDetermine fill weight of (cables and/or media hoses) in [kg/m]

using chainflex® Quick Selectionor manufacturer specification.

Determine length of travelCompare the fill weight calculated in (point ) to the maximum fill weight

of the selected e-chain® and check suitability for "unsupported application".

Unsupported lengthThe maximum unsupported length initially depends on the fill weight and the e-chain® selected. At the

same time, there are three different levels of unsupported length: FLG - Recommended Range of

Application FLB - Permitted Sag Critical Sag: Should never be operative installation! Twice

the value of the unsupported length determines the maximum travel in the "unsupported" type of

operation. For evaluation the weight of the cables to be carried must be known, then an exact evaluation

can be made using a diagram on the introductory page of the selected product. You will find the values

for FLG and FLB in table form on the following pages of this chapter and for each Series in the catalog.

They are necessary for: Finding the fill weight and length of travel for the appropriate e-chain®

Identifying the maximum load of the e-chain® used.


12.33

My Sketches


igus® offices

igus® distributors

1 Germany

igus® GmbHSpicher Str. 1a51147 Cologne (Porz-Lind)P.O.Box 90 61 2351127 ColognePhone +49-22 03-96 49-0Fax +49-22 03-96 49-2 [email protected], www.igus.de

2 Australia

Treotham Automation Pty. Ltd.Unit 36, 9 Powells Road,Brookvale NSW 2100Phone +61-2-99 07 17 88Fax +61-2-99 07 17 [email protected]

3 Austria

igus® Polymer Innovationen GmbHOrt 554843 AmpflwangPhone +43-76 75-40 05-0Fax +43-76 75-32 [email protected]

4 Argentinia

Borimport S.R.L.Guevara 275 (C1427BRE) – Capital FederalBuenos Aires - ArgentinaPhone +54-11-4556-1000Fax +54-11-4556-1000Mobil (011) [email protected]

5 Belarus

STS Stromtehservis16-554, Ul. SharangovichaMinsk, 220018Phone +375 17 313 4513Fax +375 17 313 [email protected]

5 Belarus

COOO HennlichCharkovskaya Str. 90-8Minsk, 220015Phone +375 17 207-3926Fax +375 17 [email protected]

6 Belgium/Luxembourg

igus® B.V.B.A.Kolonel Begaultlaan 753012 WilselePhone +32-16-31 44 31Fax +32-16-31 44 [email protected]

7 Brasilia

igus® do Brasil Ltda.Av. Eng. Alberto de Zagottis 655Santo Amaro04675-085 São Paulo - SPPhone +55-11-35 31 44 87Fax +55-11-35 31 44 [email protected]

8 Bulgaria

Atlas Technik EOODBG-1612 SofiaPK 51Phone +359-885-23 25 95 +359-897-98 16 69Fax +359-2-859 76 [email protected]

8 Bulgaria

Hennlich OOD, BG4000 PlovdivKonstantin Velichkov, 69, Et. 3Phone +359-32-511 326Fax +359-32-621 [email protected]

9 Canada

igus® Office Canada201 Millway Ave.UNIT 25ConcordOntario L4K 5K8Phone +1-905-760 84 48Fax +1-905-760 86 [email protected]

10 Chile

VendortecSan Martín # 2097Maipú – SantiagoPhone +56-2-710 58 [email protected]

11 China

igus® Shanghai Co., Ltd.No. 28, Jiatai Road,Waigaoqiao Free Trade ZoneShanghai 200131, P.R.C.Phone +86-21-51 30 31 00Fax +86-21-51 30 32 [email protected]

11 China South

igus® China Guangzhou officeRoom 2306, West Tower,Yangcheng InternationalCommercial Center, Tiyu, East Road,Guangzhou 510620, P.R.C.Phone +86-20-38 87 17 26Fax +86-20-38 87 17 [email protected]

12 Columbia

Colsein LtdaCalle 82 # 5–48BogotaPhone +57 61 08 [email protected]

13 Costa Rica

Enesa Equipos Neumati-cos S.A.Del Colegio Marista 100 este, 200 sur, 25 esteUrbanizacion CiruelasAlajuela, Costa RicaPhone +506-2440-2393Fax [email protected]

14 Croatia

Hennlich, Industrijska d. o. o.Franje Wölfla 410000 ZagrebPhone +385-1-3 87 43 34Fax +385-1-3 87 43 [email protected]

15 Czech Republic

Hennlich Industrietechnik spol. s r.o., o.z. Lin-techČeskolipská 941201 LitoměřicePhone Chains +420-416-71 13 32Phone Bearings +420-416-71 13 39Fax +420-416-71 19 [email protected]

16 Denmark

igus® ApSPostboks 2438800 ViborgPhone +45-86-60 33 73Fax +45-86-60 32 [email protected]

16 Denmark – e-chains®

Solar ASIndustrievej Vest 436600 VejenPhone +45-76-96 12 00Fax +45-75-36 47 [email protected]

17 Ecuador

EcuainsetecEl Zurriago E9-32 y el VengadorQuitoPhone +593-2-2253-757Fax [email protected]

18 Egypt

Fedicom Trading Fayed Sami & Co.12, El Mahaad El Swissri St.,Flat 10 – 2nd Floor-ZamalekCairo – A.R of EgyptPhone +202-2736 25 37Fax +202-2736 31 [email protected]

18 Egypt

IEE International Companyfor Electrical Engineering2nd floor, 25 Orabi StDown Town, CairoPhone +202-25 76 73 70Fax +202-25 76 73 [email protected]

19 Finland

SKS Mekaniikka OyMartinkyläntie 5001720 VantaaPhone +358-20-764 65 22Fax +358-20-764 68 [email protected]

19 Finland – chainflex®

SKS Automaatio OyMartinkyläntie 5001720 VantaaPhone +358-20-764 6748Fax +358-20-764 [email protected]

20 France

igus® SARL49, avenue des PépinièresParc Médicis94260 FresnesPhone +33-1-49 84 04 04Fax +33-1-49 84 03 [email protected]

21 Greece – e-chains®

Chrismotor s.a.71, Sp. Patsi str.118 55 AthensPhone +30-210-34 25 574Fax +30-210-34 25 [email protected]

21 Greece – Bearings

J. & E. Papadopoulos S.A.23, Retsina Street185 45 PiraeusPhone +30-210-4113133Fax [email protected]

22 Hong Kong

Sky Top Enterprises Ltd.Room 1707, Block C; Wah TatInd Centre; Wah Sing Street;Kwai Chung; Hong KongPhone +852-22 43 42 78Fax +852-22 43 42 [email protected]

23 Hungary

igus® Hungária Kft.Mogyoródi u.32.1149 BudapestPhone +36-1-306-64 86Fax +36-1-431-03 [email protected]

23 Hungary

Tech-Con Kft.Vésõ utca 9-111133 BudapestPhone +36-1-412 41 61Fax +36-1-412 41 [email protected]

24 India

igus® (India) Pvt. Ltd.36/1, Sy No. 17/3Euro School Road,Dodda Nekkundi Industrial Area, - 2nd StageMahadevapura PostBangalore 560048Phone +91-80-39 12 78 00Fax +91-80-39 12 78 [email protected]

25 Indonesia

Pt. Energi Canggih IndonesiaKelapa Gading SelatanBJ 08 / 14Gading SerpongTangerang 15810Phone +62-21-547 43 64Fax +62-21-547 43 [email protected]

26 Iran

Tameen Ehtiajat Fani Tehran (TAF CO.)72, Iranshar Ave., Unit 515816 Tehran, IranPhone +98-21-8831 78 51Fax +98-21-8882 02 [email protected]

27 Ireland

igus® IrelandFitzwilliam Business Centre26 Upper Pembroke StreetDublin 2Phone +353 1 6373921Fax +353 1 [email protected]

28 Israel

Conlog LTDP.O. Box 35 71Petach Tikva 49134Phone +972-3-926 95 95Fax +972-3-923 33 [email protected]

29 Italy

igus® S.r.l.Via delle Rovedine, 423899 Robbiate (LC)Phone +39-039 5906.1Fax +39-039 [email protected]

30 Japan

igus® k.k.Arcacentral 7F, 1-2-1 Kinshi,Sumida-ku Tokyo JAPANZip 130-0013Phone +81 3 58 19 20 30Fax +81 3 58 19 20 [email protected]

31 Latvia

INPAPKatrinas Str. 16Phone +371-750 94 04Fax +371-750 94 [email protected]

32 Lebanon

Mecanix ShopsGebran SafiCharles Helou AvenueBeirutPhone +961 1 486 701Fax +961 1 490 [email protected]

33 Lithuania

Hitech UABTerminalo g. 354469 Biruliskiu k.Kauno raj.Phone +370 37 323271Fax +370 37 [email protected]

34 Malaysia

igus® Malaysia Sdn BhdNo. 19-1, Jalan PJU 1/3FSunway Mas Commercial Centre47301 Petaling JayaSelangor D.E.Phone +603-7880 5475Fax +603-7880 [email protected]

34 Malaysia

Automation Industry & Systems(M) SDN.BHD.50, Lorong Nagasari 11, Taman Nagasari13600 Prai, PenangPhone +60-4-390 56 07Fax +60-4-399 73 [email protected]

35 Morocco

AFIT5, Rue Amir Abdelkader20300 CasablancaPhone +212 522 63 37 69Fax +212 522 61 83 [email protected]

36 Mexico

igus® México S. de R.L. de C.V.Boulevard Aeropuerto 160 Int. 135Col. Corredor Industrial Toluca-Lerma Toluca, C.P. 52004Phone +52-728-284-31 85Fax +52-728-284-31 [email protected]

37 Netherlands

igus® NederlandSterrenbergweg 93769 BS SoesterbergPhone +31-346-35 39 32Fax +31-346-35 38 [email protected]

37 Netherlands – Bearings

Elcee Holland BVKamerlingh Onnesweg 28NL-3316 GL DordrechtPhone +31-78-6544777Fax [email protected]

igus® worldwide

igus® offices


Sta

nd: 1

2.03

.200

9 –

EK

+G

L

46

60

18

1 355

62

38

57

30

61

39 19

54

16

37

49

43

20

142953 21

44

47

59

26

1128

11 22 56

2 4

31

48

25

251

8

42

15 23

50

32

4533

52

38

6

5

31

34

27

58

35

10

7

9

43

63

35

4

41

27

12

40 64

35

13

1738 New Zealand

Automation Equipment Ltd.26 Tawn PlacePO Box 5656HamiltonPhone +64-7-849 02 81Fax +64-7-849 24 [email protected]

39 Norway/Iceland

ASI Automatikk ASIngv. Ludvigsensgate 233007 DrammenPhone +47-32-82 92 90Fax +47-32-82 92 [email protected]

40 Panama

Automatizaciones Indust-riales, S.A.Via principal a 300 Mts delCentro Comercial Los PueblosPhone +507-399-7728/29Fax [email protected]

41 Peru

Profaco S.A.C.Calle San Lorenzo 300SurquilloLima 34 – PerúPhone +51-1-241 43 70 +51-1-242 52 95Fax +51-1-242 86 [email protected]

42 Poland

igus® Sp zo.oul. Parowcówa 10 b02-445 WarszawaPhone +48-22-863 57 70Fax +48-22-863 61 [email protected]

43 Portugal

igus® Lda.R. Eng. Ezequiel Campos, 2394100-231 PortoPhone +351-22-610 90 00Fax +351-22-832 83 [email protected]

44 Romania

TechCon Industry SRLCalea Crangasi nr. 60060346 BucurestiPhone +40-21-2219-640Fax [email protected]

44 Romania

Hennlich SRLStr. Patria, Nr17310106 AradPhone +40-257-21 11 19Fax +40-257-21 10 [email protected]

45 Russia

Eka-Service Kompani1-aja Dubrowskaja, 2A, k. 35109044 MoskauPhone +7-495-632 66 23Fax +7-495-677 17 [email protected]

45 Russia

Barti OOOp/b 333194358 St. PetersburgPhone +7-812-972 49 14Fax +7-812-448 38 [email protected]

45 Russia

OOO HennlichVagzhanosvkiy pereulok 9,office 404170100 TverPhone +7-4822 49 37 82Fax +7-4822 49 37 [email protected]

46 Saudi Arabia

AFIKhalaf Bin Hesham StreetBox 999831423 DammamPhone +966 3 87 400 33Fax +966 3 84 700 [email protected]

47 Serbia

Hennlich doo BeogradUl. S. Markovica 3/411400 MladenovacPhone +381-11 39 43 414Fax +381-11 39 43 [email protected]

48 Singapore – HQ ASEAN

igus® Singapore Pte Ltd.15 Shaw Road, #03-02Singapore 367953Phone +65-64 87 14 11Fax +65-64 87 15 11Malaysia-Hotline +60-12-709 30 41Thailand-Hotline +66-9-160 73 [email protected]

49 Slovakia

Hennlich Industrietechnik s.r.o.Miletičova 16SK-821 08 BratislavaPhone +421-2-50 20 25 04Fax +421-2-50 20 25 [email protected]

50 Slovenia

Hennlich, d. o. o.Industrijska tehnikaPodnart 33SI-4244 PodnartPhone +386-4-532 06 10Fax +386-4-532 06 [email protected]

51 South Africa

igus® Pty. Ltd.Unit 14, Heron Park80 Corobrik RoadPO Box 42144017 Riverhorse ValleyPhone +27-31-569 6633Fax +27-31-569 [email protected]

52 South Korea

igus® Korea Co. Ltd.25BL 13LT Namdong Ind. Complex446-11 Nonhyundong, NamdongguIncheon City, 405-300Phone +82-32-821 29 11Fax +82-32-821 29 [email protected]

53 Spain

igus® S.L.C/ Llobatona, 6Polígono Noi del Sucre08840 Viladecans – Bar-celonaPhone +34-936-473 950Fax +34-936-473 [email protected]

54 Sweden

igus® abKnut Påls väg 8256 69 HelsingborgPhone +46-42-32 92 70Fax +46-42-21 15 [email protected]

54 Sweden – e-chains®

OEM Automatic ABBox 1011 Dalagatan 4573 28 TranåsPhone +46-75-2424100Fax [email protected]

54 Sweden – Bearings

Colly Components ABP.O. Box 76164 94 KistaPhone +46-8-7030100Fax [email protected]

55 Switzerland

igus® Schweiz GmbHIndustriestr. 114623 NeuendorfPhone +41-62-38 89 797Fax +41-62-38 89 [email protected]

56 Taiwan

igus® Taiwan Company Ltd.5F, No. 35, 24th RoadTaichung Industrial ParkTaichung 40850 Phone +886-4-23 58-1000Fax +886-4-23 [email protected]

57 Thailand

Autoflexible Engineering Co., Ltd.111 Soi. Sukhumvit, 62/1Bangjak, PhakanongBangkok 10260Phone +66-2-311 21 11Fax +66-2-332 79 [email protected]

58 Tunesia

BOUDRANT53, Avenue de Carthage1000 Tunis – TunisiaPhone +216 71 34 02 44Fax +216 71 34 89 [email protected]

59 Turkey

HIDREL Hidrolik ElemanlarSanayi ve Ticaret A.S.Percemli Sk. No. 7Tünel Mevkii80000 Karaköy / IstanbulPhone +90-212-249 48 81Fax +90-212-292 08 [email protected]

60 United Arab Emirates

Unigroup (FZE)1st floor Rasana Building M602 Sharjah Airport Free zone SharjahPhone +971 6 55 78 386Fax +971 6 55 78 [email protected]

60 United Arab Emirates

Power & Technology Trd. Co.P.O. Box 33372SharjahPhone +971 6 54 21 300Fax +971 6 54 23 [email protected]

61 United Kingdom

igus® UK Ltd.51A Caswell RoadBrackmillsNorthampton NN4 7PWPhone +44-1604-67 72 40Fax Chain +44-01604 67 72 42Fax Bearing +44-01604 67 72 [email protected]

62 Ukraine

Cominpro Ltd.Romena Rollana 12, Office 22061058 KharkovPhone +38-057 717 49 14Fax +38-057 717 49 [email protected]

62 Ukraine

Hennlich Ukraine LLC (HQ)Kramatorska Street 1584100 Slovyansk City, Donetsky RegionPhone +38-06262-335 [email protected]

63 USA

igus® inc.50 N. BroadwayP.O. Box 14349East Providence, RI 02914Phone +1-401-438 22 00Fax +1-401-438 72 [email protected]

64 Venezuela

Neumatica Rotonda C.A.Prolong Av. MichelenaC.C. Atlas Locales B-10 y B-11Valencia, Edo. CaraboboPhone +58-241-832.64.64 +58-241-832.32.50 +58-241-838.88.19Fax [email protected]

Issue August 8th 2011


MThull

Notiz

ist die U4

Igus Classic series - e-chain

Documents

Transcript of Igus Classic series - e-chain