Honda 340gx

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INTRODUCTION CONTENTS SAFETY MESSAGES       E       N       G       L       I       S       H       F       R       A       N       Ç       A       I       S       E       S       P       A        Ñ       O       L ENGLISH DAMAGE PREVENTION MESSAGES OWNER ’S MANUAL MANUEL DE L’ UTI LI SATEUR MANUAL DEL PROPIETARIO GX240 · GX270 · GX340 · GX390 1 Thank you for purchasing a Honda engine. We want to help you to get the best results from your new engine and to operate it safely. This manual contains information on how to do that; please read it carefully before operating the engine. If a problem should arise, or if you have any questions about your engine, consult an authorized Honda servicing dealer. This manual should be considered a permanent part of the engine and should remain with the engine if resold. The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. All information in this publication is based on the latest product information available at the time of printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. The purpose of these messages is to help prevent damage to your engine, other property, or the environment. Your engine or other property can be damaged if you don’t follow instructions. This word means: You will also see other important messages that are preceded by the word NOTICE. Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury. You CAN be HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. These signal words mean: A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbo l and one of three word s, DANGER, WARNI NG, or CAUTION. Your safety and the safety of others are very important. We have provided important safety messages in this manual and on the engine. Please read these messages carefully. We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership. The warranty policy is a separate document that should have been given to you by your dealer. United States, Puerto Rico, and U.S. Virgin Islands: Review the instructions provided with the equipment powered by this engine for any additional information regarding engine startup, shutdown, operation, adjustments or any special maintenance instructions. ....................... INTRODUCTION .1 ................ SAFETY MESSAGES .1 .......... SA FETY IN FOR MA TIO N .2 ..... SAF ETY LABEL LOCATI ON .2 COMPONENT & CONTROL .............................. LOCATIONS .3 ................................ FEATURES .3 BEFORE OPERATION .................................... CHECKS .4 .............................. OPERATION .4 SAFE OPERATING ..................... PRECAUTIONS .4 ...... ST ARTING THE ENGINE .4 ...... ST OPPING THE ENGINE .6 ..... SETTING ENGINE SPE ED .6 ..... SERVI CING YOUR ENGINE .7 THE IMPORTANCE OF .................... MAINTENANCE .7 ...... MAINTENANCE SAFETY .7 ....... SAFETY PRECAUTI ONS .7 MAINTENANCE ............................ SCHEDULE .7 ........................... REFUELING .8 ........................... ENGINE OIL .8 ............ Recommended Oil .8 .................. Oil Level Check .9 ......................... Oil Change .9 ......... RED UCTI ON CA SE OIL .9 ............ Recommended Oil .9 .................. Oil Level Check .9 ....................... Oil Change .10 ...................... AIR CLEANER .10 ........................ Inspection .10 .......................... Cleaning .10 .................. SEDIMENT CUP .12 ...................... SPARK PLUG .12 ............. SPARK ARRESTER .13 ......................... IDLE SPEED .13 HELPFUL TIPS & ...................... SUGGESTIONS .13 ... STORI NG YOUR ENGI NE .13 ................ TRANSPORTING .14 TAKING CARE OF .... UNEXPECTED PROBLEMS .15 ........ FUSE REPL ACE ME NT .15 .. TECHNICAL INFORMATION .16 ..... Ser ial Number Locati on .16 Battery Connections for .................... Electric Starter .16 ..... Remote Con tro l Lin kage .16 Carburetor Modifications for ..... Hig h Alt itu de Ope rat ion .17 Emission Control System ......................... Information .17 .............................. Air Index .18 ..................... Specifications .18 ........ Tuneup Specif icat ions .19 Quick Reference ......................... Information .19 ................ Wiring Diagrams .19 . CONSUMER INFORMATION .20 Warranty and Distributor/ Dealer Locator ......................... Information .20 Customer Service ......................... Information .20 2010 Honda Motor Co., Ltd. All Rights Reserved 37Z5R600 00X37-Z5R-6000 GX240U2·GX270U2·GX340U2·GX390U2·GX240R2·GX270R2·GX34 0R2·GX390R2

Transcript of Honda 340gx

  • INTRODUCTION

    CONTENTS

    SAFETY MESSAGES

    EN

    GLI

    SH

    FRA

    N

    AIS

    ES

    PA

    O

    L

    ENGLISH

    DAMAGE PREVENTION MESSAGES

    OWNERS MANUALMANUEL DE LUTILISATEURMANUAL DEL PROPIETARIO

    GX240 GX270 GX340 GX390

    1

    Thank you for purchasing a Honda engine. We want to help you toget the best results from your new engine and to operate it safely.This manual contains information on how to do that; please read itcarefully before operating the engine. If a problem should arise, orif you have any questions about your engine, consult anauthorized Honda servicing dealer.

    This manual should be considered a permanent part of the engineand should remain with the engine if resold.

    The engine exhaust from this productcontains chemicals known to the State ofCalifornia to cause cancer, birth defects

    or other reproductive harm.

    All information in this publication is based on the latest productinformation available at the time of printing. Honda Motor Co., Ltd.reserves the right to make changes at any time without notice andwithout incurring any obligation. No part of this publication maybe reproduced without written permission.

    The purpose of these messages is to help prevent damage to yourengine, other property, or the environment.

    Your engine or other property can be damaged if youdont follow instructions.

    This word means:

    You will also see other important messages that are preceded bythe word NOTICE.

    Each message tells you what the hazard is, what can happen, andwhat you can do to avoid or reduce injury.

    You CAN be HURT if you dont followinstructions.

    You CAN be KILLED or SERIOUSLYHURT if you dont follow instructions.

    You WILL be KILLED or SERIOUSLYHURT if you dont follow instructions.

    These signal words mean:

    A safety message alerts you to potential hazards that could hurtyou or others. Each safety message is preceded by a safety alertsymbol and one of three words, DANGER, WARNING, orCAUTION.

    Your safety and the safety of others are very important. We haveprovided important safety messages in this manual and on theengine. Please read these messages carefully.

    We suggest you read the warranty policy to fully understand itscoverage and your responsibilities of ownership. The warrantypolicy is a separate document that should have been given to youby your dealer.

    United States, Puerto Rico, and U.S. Virgin Islands:

    Review the instructions provided with the equipment powered bythis engine for any additional information regarding enginestartup, shutdown, operation, adjustments or any specialmaintenance instructions.

    .......................INTRODUCTION .1................SAFETY MESSAGES .1

    ..........SAFETY INFORMATION .2.....SAFETY LABEL LOCATION .2

    COMPONENT & CONTROL..............................LOCATIONS .3

    ................................FEATURES .3BEFORE OPERATION

    ....................................CHECKS .4..............................OPERATION .4

    SAFE OPERATING.....................PRECAUTIONS .4

    ......STARTING THE ENGINE .4

    ......STOPPING THE ENGINE .6.....SETTING ENGINE SPEED .6.....SERVICING YOUR ENGINE .7

    THE IMPORTANCE OF....................MAINTENANCE .7

    ......MAINTENANCE SAFETY .7.......SAFETY PRECAUTIONS .7

    MAINTENANCE............................SCHEDULE .7...........................REFUELING .8...........................ENGINE OIL .8

    ............Recommended Oil .8..................Oil Level Check .9

    .........................Oil Change .9.........REDUCTION CASE OIL .9

    ............Recommended Oil .9..................Oil Level Check .9

    .......................Oil Change .10......................AIR CLEANER .10

    ........................Inspection .10..........................Cleaning .10

    ..................SEDIMENT CUP .12......................SPARK PLUG .12

    .............SPARK ARRESTER .13.........................IDLE SPEED .13

    HELPFUL TIPS &......................SUGGESTIONS .13

    ...STORING YOUR ENGINE .13................TRANSPORTING .14

    TAKING CARE OF....UNEXPECTED PROBLEMS .15

    ........FUSE REPLACEMENT .15..TECHNICAL INFORMATION .16

    .....Serial Number Location .16Battery Connections for

    ....................Electric Starter .16.....Remote Control Linkage .16

    Carburetor Modifications for.....High Altitude Operation .17

    Emission Control System.........................Information .17

    ..............................Air Index .18.....................Specifications .18

    ........Tuneup Specifications .19Quick Reference

    .........................Information .19................Wiring Diagrams .19

    .CONSUMER INFORMATION .20Warranty and Distributor/Dealer Locator

    .........................Information .20Customer Service

    .........................Information .202010 Honda Motor Co., Ltd. All Rights Reserved

    37Z5R60000X37-Z5R-6000

    GX240U2GX270U2GX340U2GX390U2GX240R2GX270R2GX340R2GX390R2

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  • SAFETY INFORMATION SAFETY LABEL LOCATION

    ENGLISH

    WARNING LABEL

    MUFFLER CAUTION LABEL For EU Except EU

    For EU Except EU

    MUFFLER CAUTION LABEL

    WARNING LABEL(The label should be locatedeither on the fuel tank, fancover or packaged looselywith the engine to be appliedby the manufacture.)

    2

    Understand the operation of all controls and learn how to stopthe engine quickly in case of emergency. Make sure the operatorreceives adequate instruction before operating the equipment.

    Your engines exhaust contains poisonous carbon monoxide.Do not run the engine without adequate ventilation, and neverrun the engine indoors.The engine and exhaust become very hot during operation.Keep the engine at least 1 meter (3 feet) away from buildingsand other equipment during operation. Keep flammablematerials away, and do not place anything on the engine while itis running.

    Do not allow children to operate the engine. Keep children andpets away from the area of operation.

    If the label comes off or becomes hard to read, contact your Hondaservicing dealer for replacement.

    This label warns you of potential hazards that can cause seriousinjury. Read it carefully.

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    Read Owners Manual before operation.

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    Gasoline is highly flammable and explosive.Stop the engine and let cool before refueling.

    The engine emits toxic poisonous carbonmonoxide gas. Do not run in an enclosed area.

    Hot muffler can burn you.Stay away if engine has been running.

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  • ENGLISH

    FEATURESCOMPONENT & CONTROL LOCATIONS

    OIL ALERT SYSTEM (applicable types)

    CIRCUIT PROTECTOR (applicable types)

    CIRCUITPROTECTOR

    ON

    OFF

    FUEL FILLER CAP

    FUEL TANK

    OIL DRAIN PLUG

    RECOIL STARTER

    ENGINE CONTROL TYPES

    ELECTRIC STARTER(applicable types)

    AIR CLEANERMUFFLER

    EXCEPT ELECTRICSTARTER TYPES

    ENGINE SWITCH

    ENGINE SWITCH

    CHOKE LEVER

    FUELVALVE LEVER

    ENGINE SWITCH

    ELECTRIC STARTER TYPES

    OIL FILLER CAP/DIPSTICK

    STARTER GRIP

    CHOKE ROD(applicable types)

    3

    The Oil Alert system is designed to prevent engine damagecaused by an insufficient amount of oil in the crankcase. Beforethe oil level in the crankcase can fall below a safe limit, the OilAlert system will automatically stop the engine (the engine switchwill remain in the ON position).

    If the engine stops and will not restart, check the engine oil level(see page ) before troubleshooting in other areas.

    The circuit protector protects thebattery charging circuit. A shortcircuit, or a battery connectedwith reverse polarity, will trip thecircuit protector.

    The green indicator inside thecircuit protector will pop out toshow that the circuit protector hasswitched off. If this occurs,determine the cause of theproblem, and correct it beforeresetting the circuit protector.

    Push the circuit protector buttonto reset.

    9

    Oil Alert is a registered trademark in the United States

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  • ENGLISH

    OPERATIONBEFORE OPERATION CHECKS

    SAFE OPERATING PRECAUTIONS

    STARTING THE ENGINE

    IS YOUR ENGINE READY TO GO?

    Check the Engine

    Check the General Condition of the Engine

    OFF

    OOPPEENN

    CLOSED

    OOPPEENN

    FUEL VALVE LEVER

    OONN

    CCLLOOSSEEDD

    ON

    CHOKE LEVER

    CCLLOOSSEEDD

    CHOKE ROD (applicable types)

    4

    Before operating the engine for the first time, please review theSAFETY INFORMATION section on page and the BEFOREOPERATION CHECKS on page .

    For your safety, do not operate the engine in an enclosed areasuch as a garage. Your engines exhaust contains poisonouscarbon monoxide gas that can collect rapidly in an enclosed areaand cause illness or death.

    Exhaust contains poisonous carbon monoxide gasthat can build up to dangerous levels in closed areas.Breathing carbon monoxide can causeunconsciousness or death.

    Never run the engine in a closed, or even partlyclosed area where people may be present.

    Review the instructions provided with the equipment powered bythis engine for any safety precautions that should be observedwith engine startup, shutdown, or operation.

    Move the fuel valve lever to the ON position.

    To start a cold engine, move the choke lever or choke rod(applicable types) to the CLOSED position.

    For your safety, to ensure compliance with environmentalregulations, and to maximize the service life of your equipment, itis very important to take a few moments before you operate theengine to check its condition. Be sure to take care of any problemyou find, or have your servicing dealer correct it, before youoperate the engine.

    Review the instructions provided with the equipment poweredby this engine for any precautions and procedures that shouldbe followed before engine startup.

    Check the equipment powered by this engine.

    Check the air filter element (see page ). A dirty air filterelement will restrict air flow to the carburetor, reducing engineperformance.

    Check the reduction case oil level on applicable types (see page). Oil is essential to reduction case operation and long life.

    The Oil Alert system (applicable types) will automatically stopthe engine before the oil level falls below safe limits. However,to avoid the inconvenience of an unexpected shutdown, alwayscheck the engine oil level before startup.

    Check the engine oil level (see page ). Running the enginewith a low oil level can cause engine damage.

    Check the fuel level (see page ). Starting with a full tank willhelp to eliminate or reduce operating interruptions for refueling.

    Check that all shields and covers are in place, and all nuts, bolts,and screws are tightened.

    Look for signs of damage.

    Remove any excessive dirt or debris, especially around themuffler and recoil starter.

    Look around and underneath the engine for signs of oil orgasoline leaks.

    Always check the following items before you start the engine:

    Before beginning your pre-operation checks, be sure the engine islevel and the engine switch is in the OFF position.

    Improperly maintaining this engine, or failure tocorrect a problem before operation, can cause amalfunction in which you can be seriously hurt orkilled.

    Always perform a pre-operation inspection beforeeach operation, and correct any problem.

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  • ENGLISH

    ENGINE SWITCH(applicable types)

    CHOKE LEVER

    CLOSED

    CHOKE ROD (applicable types)

    OPEN

    SSTTAARRTTEERR GGRRIIPP

    SSTTAARRTT

    ON

    ENGINE SWITCH

    ENGINE SWITCH

    ENGINE SWITCH

    ON

    ON

    ON

    THROTTLE LEVER

    MMIINN.. MIN.MAX.

    1/3 POSITION

    OOPPEENN

    DDiirreeccttiioonn ttoo ppuullll

    OOPPEENN

    CCLLOOSSEEDD

    EXCEPT ELECTRICSTARTER TYPES

    ELECTRIC STARTER TYPES

    5

    Operate the starter.

    Pull the starter grip lightly until you feel resistance, then pullbriskly in the direction of the arrow as shown below. Return thestarter grip gently.

    Do not allow the starter grip to snap back against the engine.Return it gently to prevent damage to the starter.

    ELECTRIC STARTER (applicable types):

    Turn the key to the START position,and hold it there until the engine starts.

    If the engine fails to start within 5seconds, release the key, and wait atleast 10 seconds before operating thestarter again.

    Using the electric starter for more than5 seconds at a time will overheat thestarter motor and can damage it.

    When the engine starts, release thekey, allowing it to return to the ONposition.

    If the choke lever or choke rod (applicable types) was moved tothe CLOSED position to start the engine, gradually move it to theOPEN position as the engine warms up.

    To restart a warm engine, leave the choke lever or choke rod inthe OPEN position.

    Some engine applications use a remote-mounted choke controlrather than the engine-mounted choke lever shown on theprevious page. Refer to the instructions provided by theequipment manufacturer.

    Turn the engine switch to the ON position.

    Some engine applications use a remote-mounted throttle controlrather than the engine-mounted throttle lever shown here. Refer tothe instructions provided by the equipment manufacturer.

    Move the throttle lever away from the MIN. position, about 1/3of the way toward the MAX. position.

    5.

    RECOIL STARTER

    6.

    3.

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  • ENGLISH

    SETTING ENGINE SPEEDSTOPPING THE ENGINE

    EXCEPT ELECTRICSTARTER TYPES

    ELECTRIC STARTER TYPES

    THROTTLE LEVER

    MMIINN..MMIINN..MIN.MAX.

    OFF

    OFF

    OFF

    OFFENGINE SWITCH

    ENGINE SWITCH

    OOFFFF

    OFF

    FUEL VALVELEVER

    OFF

    ON

    ENGINE SWITCH

    MMIINN.. MMAAXX..

    THROTTLE LEVER

    6

    Position the throttle lever for the desired engine speed.

    Some engine applications use a remote-mounted throttle controlrather than the engine-mounted throttle lever shown here. Refer tothe instructions provided by the equipment manufacturer.

    For engine speed recommendations, refer to the instructionsprovided with the equipment powered by this engine.

    To stop the engine in an emergency, simply turn the engine switchto the OFF position. Under normal conditions, use the followingprocedure. Refer to the instructions provided by the equipmentmanufacturer.

    Move the throttle lever to the MIN. position.

    Some engine applications use a remote-mounted throttlecontrol rather than the engine-mounted throttle lever shownhere.

    Turn the engine switch to the OFF position.

    Turn the fuel valve lever to the OFF position.

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  • ENGLISH

    MAINTENANCE SCHEDULE

    THE IMPORTANCE OF MAINTENANCE

    Maintenance, replacement, or repair of the emission controldevices and systems may be performed by any engine repairestablishment or individual, using parts that are certified toEPA standards.

    MAINTENANCE SAFETY

    SAFETY PRECAUTIONS

    Carbon monoxide poisoning from engine exhaust.

    Burns from hot parts.

    Injury from moving parts.

    SERVICING YOUR ENGINE

    INTERNAL VENTCARBURETOR TYPE

    STANDARD TYPE

    BREATHER TUBE

    TUBE CLIP

    BREATHER TUBE

    7

    Improper maintenance, or failure to correct aproblem before operation, can cause a malfunction inwhich you can be seriously hurt or killed.

    Always follow the inspection and maintenancerecommendations and schedules in this ownersmanual.

    To help you properly care for your engine, the following pagesinclude a maintenance schedule, routine inspection procedures,and simple maintenance procedures using basic hand tools. Otherservice tasks that are more difficult, or require special tools, arebest handled by professionals and are normally performed by aHonda technician or other qualified mechanic.

    Internal vent carburetor with dual element type only.Cyclone type every 6 months or 150 hours.

    Replace paper element type only.Cyclone type every 2 years or 600 hours.

    These items should be serviced by your servicing dealer,unless you have the proper tools and are mechanicallyproficient. Refer to the Honda shop manual for serviceprocedures.

    Service more frequently when used in dusty areas.

    Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce pollution.

    For commercial use, log hours of operation to determineproper maintenance intervals.

    The maintenance schedule applies to normal operating conditions.If you operate your engine under severe conditions, such assustained high-load or high-temperature operation, or use inunusually wet or dusty conditions, consult your Honda servicingdealer for recommendations applicable to your individual needsand use.

    Some of the most important safety precautions follow. However,we cannot warn you of every conceivable hazard that can arise inperforming maintenance. Only you can decide whether or not youshould perform a given task.

    Failure to properly follow maintenance instructionsand precautions can cause you to be seriously hurt orkilled.

    Always follow the procedures and precautions in thisowners manual.

    Make sure the engine is off before you begin any maintenanceor repairs. To prevent accidental startup, disconnect the sparkplug cap. This will eliminate several potential hazards:

    Operate outside, away from open windows or doors.

    Let the engine and exhaust system cool before touching.

    Do not run the engine unless instructed to do so.Read the instructions before you begin, and make sure you havethe tools and skills required.To reduce the possibility of fire or explosion, be careful whenworking around gasoline. Use only a non-flammable solvent,not gasoline, to clean parts. Keep cigarettes, sparks and flamesaway from all fuel related parts.

    Remember that an authorized Honda servicing dealer knows yourengine best and is fully equipped to maintain and repair it.To ensure the best quality and reliability, use only new HondaGenuine parts or their equivalents for repair and replacement.

    In Europe and other countries where the machinery directive2006/42/EC is enforced, this cleaning should be done by yourservicing dealer.

    Failure to follow this maintenance schedule could result in non-warrantable failures.

    (1)

    (2)

    (3)

    (4)

    REGULAR SERVICE PERIOD (3)

    ITEM

    Perform at every

    indicated month or

    operating hour interval,

    whichever comes first.

    Check level

    Change

    Check level

    Change

    Check

    Clean

    Replace

    Clean

    Check-adjust

    Replace

    Clean

    Check-adjust

    Check-adjust

    Clean

    Clean

    Check

    Each

    Use

    First

    Month

    or

    20 Hrs

    Every 3

    Months

    or

    50 Hrs

    (1)

    Every

    Year

    or

    300 Hrs

    (2)

    (2)

    Refer

    to

    Page

    9

    9

    9

    10

    10

    10 11

    12

    12

    13

    13

    Shop

    manual

    Shop

    manual

    Shop

    manual

    Shop

    manual

    Engine oil

    Reduction case

    oil

    ( )

    Air cleaner

    Sediment cup

    Spark plug

    Spark arrester

    ( )

    Idle speed

    Valve clearance

    Combustion

    chamber

    Fuel tank &

    filter

    Fuel tube

    Every 6

    Months

    or

    100 Hrs

    (1)

    (4)

    (2)

    After every 1000 Hrs. (2)

    Every 2 years

    (Replace if necessary) (2)

    applicable types

    applicable types

    10/08/24 15:58:04 32Z5R600_007

  • ENGLISH

    REFUELING

    Recommended Fuel

    Recommended Oil

    ENGINE OIL

    AMBIENT TEMPERATURE

    MMAAXXIIMMUUMMFFUUEELL LLEEVVEELL

    FFUUEELL FFIILLLLEERR CCAAPP

    8

    Unleaded gasolinePump octane rating 86 or higherResearch octane rating 91 or higherPump octane rating 86 or higher

    U.S.Except U.S.

    This engine is certified to operate on unleaded gasoline with apump octane rating of 86 or higher (a research octane rating of 91or higher).Refuel in a well ventilated area with the engine stopped. If theengine has been running, allow it to cool first. Never refuel theengine inside a building where gasoline fumes may reach flamesor sparks.You may use unleaded gasoline containing no more than 10%ethanol (E10) or 5% methanol by volume. In addition, methanolmust contain cosolvents and corrosion inhibitors. Use of fuelswith content of ethanol or methanol greater than shown abovemay cause starting and/or performance problems. It may alsodamage metal, rubber, and plastic parts of the fuel system. Enginedamage or performance problems that result from using a fuelwith percentages of ethanol or methanol greater than shownabove are not covered under the Warranty.

    Add fuel to the bottom of the maximum fuel level limit of thefuel tank. Do not overfill. Wipe up spilled fuel before starting theengine.

    SAE 10W-30 is recommended for general use. Other viscositiesshown in the chart may be used when the average temperature inyour area is within the indicated range.

    Oil is a major factor affecting performance and service life.Use 4-stroke automotive detergent oil.

    Spilled fuel is not only a fire hazard, it causes environmentaldamage. Wipe up spills immediately.

    Keep gasoline away from appliance pilot lights, barbecues,electric appliances, power tools, etc.

    Refuel carefully to avoid spilling fuel. Do not fill the fuel tankcompletely. It may be necessary to lower the fuel leveldepending on operating conditions. After refueling, tighten thefuel filler cap securely.

    If your equipment will be used on an infrequent or intermittentbasis, please refer to the fuel section of the STORING YOURENGINE chapter (see page ) for additional informationregarding fuel deterioration.

    Use 4-stroke motor oil that meets or exceeds the requirements forAPI service category SJ or later (or equivalent). Always check theAPI service label on the oil container to be sure it includes theletters SJ or later (or equivalent).

    Never use stale or contaminated gasoline or an oil/gasolinemixture. Avoid getting dirt or water in the fuel tank.

    Wipe up spills immediately.Refuel only outdoors.

    Stop the engine and keep heat, sparks, and flameaway.

    Gasoline is highly flammable and explosive, and youcan be burned or seriously injured when refueling.

    Fuel can damage paint and some types of plastic. Be careful not tospill fuel when filling your fuel tank. Damage caused by spilledfuel is not covered under the Distributors Limited Warranty.

    For refueling, refer to the manufacturers instructions providedwith the equipment. See the following for a Honda suppliedstandard fuel tank refueling instruction.

    With the engine stopped and on a level surface, remove the fuelfiller cap and check the fuel level. Refill the tank if the fuel levelis low.

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  • ENGLISH

    REDUCTION CASE OIL (applicable types)

    Recommended Oil

    Oil Level Check

    Oil Level Check

    Oil Change

    1/2 Reduction Case With Centrifugal Clutch

    WASHER

    OIL FILLER CAP/DIPSTICK

    UPPER LIMITOIL FILLER CAP/DIPSTICK

    LOWER LIMITOIL FILL HOLE(bottom edge)

    LOWER LIMIT

    UPPER LIMIT

    OIL FILLER CAP/DIPSTICK

    OIL DRAIN PLUG

    OIL LEVEL

    9

    Install the oil filler cap/dipstick and tighten securely.

    Use the same oil that is recommended for the engine (see page ).

    Check the reduction case oil level with the engine stopped and in alevel position.

    Remove the oil filler cap/dipstick and wipe it clean.

    Insert and remove the oil filler cap/dipstick without screwing itinto the filler hole. Check the oil level shown on the oil filler cap/dipstick.

    If the oil level is low, add the recommended oil to reach theupper limit mark on the dipstick.

    Screw in the oil filler cap/dipstick and tighten securely.

    Check the engine oil level with the engine stopped and in a levelposition.

    Remove the oil filler cap/dipstick and wipe it clean.

    Insert the oil filler cap/dipstick into the oil filler neck as shown,but do not screw it in, then remove it to check the oil level.

    Reinstall the oil filler cap/dipstick.

    If the oil level is near or below the lower limit mark on thedipstick, fill with the recommended oil (see page ) to theupper limit mark (bottom edge of the oil fill hole). Do not overfill.

    Running the engine with a low oil level can cause engine damage.This type of damage is not covered by the Distributors LimitedWarranty.

    The Oil Alert system (applicable types) will automatically stopthe engine before the oil level falls below the safe limit.However, to avoid the inconvenience of an unexpectedshutdown, fill to the upper limit, and check the oil level regularly.

    Running the engine with a low oil level can cause enginedamage. This type of damage is not covered by the DistributorsLimited Warranty.

    With the engine in a level position, fill with the recommended oil(see page ) to the upper limit mark (bottom edge of the oil fillhole) on the dipstick.

    Please dispose of used motor oil in a manner that is compatiblewith the environment. We suggest you take used oil in a sealedcontainer to your local recycling center or service station forreclamation. Do not throw it in the trash, pour it on the ground,or pour it down a drain.

    Allow the used oil to drain completely, then reinstall the oil drainplug and a new washer, and tighten the oil drain plug securely.

    Place a suitable container below the engine to catch the used oil,then remove the oil filler cap/dipstick, oil drain plug and washer.

    Drain the used oil when the engine is warm. Warm oil drainsquickly and completely.

    The Oil Alert system (applicable types) will automatically stop theengine before the oil level falls below the safe limit. However, toavoid the inconvenience of an unexpected shutdown, alwayscheck the engine oil level before startup.

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    10/08/24 15:58:52 32Z5R600_009

  • ENGLISH

    AIR CLEANER

    Inspection

    Cleaning

    Dual-Filter Element Types

    Oil Change

    LOWER LIMIT

    GASKET

    TAB

    GROOVE

    PRECLEANER CAP

    AIR CLEANERCOVER

    PAPER FILTERELEMENT

    FOAM FILTERELEMENT

    WING NUT

    WING NUT

    DRAIN PLUG

    UPPER LIMIT

    AIR CLEANER COVER

    WING NUT

    PAPER FILTER ELEMENT

    FOAM FILTER ELEMENT

    AIR GUIDE

    CYCLONE HOUSING

    SPECIAL PAN SCREW (3)

    OIL FILLER CAP/DIPSTICK

    STANDARD DUAL-FILTERELEMENT TYPE

    CYCLONE DUAL-FILTER ELEMENT TYPE

    AIR CLEANERCOVER NUT

    GASKET

    SILENCERNOSE

    10

    Operating the engine without an air filter, or with a damaged airfilter, will allow dirt to enter the engine, causing rapid engine wear.This type of damage is not covered by the Distributors LimitedWarranty.

    Refer to pages for instructions that apply to the air cleanerand filter for your engine type.

    Remove the wing nut fromthe air filter, and remove thefilter.

    Remove the foam filter fromthe paper filter.

    Inspect both air filterelements, and replace them ifthey are damaged. Alwaysreplace the paper air filterelement at the scheduledinterval (see page ).

    Drain the used oil while the engine is warm. Warm oil drainsquickly and completely.

    Place a suitable container below the reduction case to catch theused oil, then remove the oil filler cap/dipstick, drain plug andwasher.

    Allow the used oil to drain completely, then reinstall the drainplug and a new washer, and tighten the plug securely.

    Please dispose of used motor oil in a manner that is compatiblewith the environment. We suggest you take used oil in a sealedcontainer to your local recycling center or service station forreclamation. Do not throw it in the trash or pour it on the groundor pour it down a drain.

    Running the engine with a low transmission oil level can causetransmission damage.

    Screw in the oil filler cap/dipstick and tighten securely.

    Remove the air cleaner cover and inspect the filter elements.Clean or replace dirty filter elements. Always replace damagedfilter elements. If equipped with an oil-bath air cleaner, also checkthe oil level.With the engine in a level position, fill with the recommended oil

    (see page ) to the upper limit mark on the dipstick. To check theoil level, insert and remove the dipstick without screwing it intothe filler hole.

    Reduction case oil capacity:

    A dirty air cleaner will restrict air flow to the carburetor, reducingengine performance. If you operate the engine in very dusty areas,clean the air filter more often than specified in the MAINTENANCESCHEDULE (see page ).

    0.30 L (0.32 US qt, 0.26 lmp qt)

    Remove the air cleaner covernut from the air cleaner cover,and remove the cover.

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    10/08/24 15:59:18 32Z5R600_010

  • ENGLISH

    Low Profile Types

    Oil-Bath Type

    CAP

    OIL LEVEL

    AIR CLEANER COVER

    AIR FILTER ELEMENT

    AIR FILTER ELEMENT

    OIL-BATH TYPE

    AIR CLEANERCASE

    STEEL WOOL

    WING NUT

    AIR CLEANERCOVER

    FILTERELEMENT

    GRID

    11

    Reassemble the air cleaner, and tighten the wing nut securely.

    Wash the element in a solution ofhousehold detergent and warmwater, then rinse thoroughly, orwash in non-flammable or highflash point solvent. Allow theelement to dry thoroughly.

    Clean the air filter elements if they are to be reused.

    Paper air filter element: Tap the filter element several times on ahard surface to remove dirt, or blow compressed air [notexceeding 207 kPa (2.1 kgf/cm , 30 psi)] through the filterelement from the inside. Never try to brush off dirt; brushing willforce dirt into the fibers.

    Foam air filter element: Clean in warm soapy water, rinse, andallow to dry thoroughly. Or clean in non-flammable solvent andallow to dry. Dip the filter element in clean engine oil, thensqueeze out all excess oil. The engine will smoke when started iftoo much oil is left in the foam.

    CYCLONE TYPE ONLY: Remove the three pan-head screws fromthe precleaner cap, then remove the cyclone housing and airguide. Wash the parts with water, dry them thoroughly, andreassemble them.

    Be sure to install the air guide as shown in the illustration.

    Install the cyclone housing so the air intake tab fits into thegroove in the precleaner cap.

    Wipe dirt from the inside of the air cleaner case and cover usinga moist rag. Be careful to prevent dirt from entering the air ductthat leads to the carburetor.

    Place the foam air filter element over the paper element, andreinstall the assembled air filter. Be sure the gasket is in placebeneath the air filter. Tighten the air filter wing nut securely.

    Install the air cleaner cover, and tighten the wing nut securely.

    Remove the wing nut, and remove the air cleaner cap and cover.

    Remove the air filter element from the cover. Wash the coverand filter element in warm soapy water, rinse, and allow to drythoroughly. Or clean in non-flammable solvent and allow to dry.

    Dip the filter element in clean engine oil, then squeeze out allexcess oil. The engine will smoke if too much oil is left in thefoam.

    Unsnap the air cleaner cover clips,remove the air cleaner cover, andremove the air filter element.

    Soak the air filter element in cleanengine oil and squeeze out theexcess oil. The engine will smokeduring initial startup if too muchoil is left in the element.

    Reinstall the air filter element andthe cover.

    Empty the used oil from the air cleaner case, wash out anyaccumulated dirt with non-flammable solvent, and dry the case.

    Fill the air cleaner case to the OIL LEVEL mark with the same oilthat is recommended for the engine (see page ).

    Oil capacities:

    80 cm (2.7 US oz , 2.8 Imp oz)60 cm (2.0 US oz , 2.1 Imp oz)

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    10/08/24 15:59:44 32Z5R600_011

  • ENGLISH

    SEDIMENT CUP

    Cleaning

    SPARK PLUG

    Recommended Spark Plugs:

    SEALINGWASHER

    SIDE ELECTRODE

    SEDIMENT CUP

    FUEL VALVE LEVER

    0.7 0.8 mm(0.028 0.031 in)

    O-RING

    OFF

    SPARK PLUG WRENCH

    FUEL FILTERSCREEN

    12

    BPR6ES (NGK)W20EPR-U (DENSO)

    The recommended spark plug has the correct heat range fornormal engine operating temperatures.

    An incorrect spark plug can cause engine damage.

    Gasoline is highly flammable and explosive, and youcan be burned or seriously injured when handlingfuel.

    Attach the spark plug cap to the spark plug.

    A loose spark plug can overheat and damage the engine.Overtightening the spark plug can damage the threads in thecylinder head.

    When reinstalling the original spark plug, tighten 1/8 1/4 turnafter the spark plug seats to compress the washer.

    When installing a new spark plug, tighten 1/2 turn after the sparkplug seats to compress the washer.

    After the spark plug is seated, tighten with a 13/16-inch sparkplug wrench to compress the sealing washer.

    Install the spark plug carefully,by hand, to avoid cross-threading.

    The gap should be:

    Measure the spark plugelectrode gap with a wire-type feeler gauge. Correct thegap, if necessary, by carefullybending the side electrode.

    Visually inspect the sparkplug. Replace it if damaged orbadly fouled, if the sealingwasher is in poor condition,or if the electrode is worn.

    Remove the spark plug with a13/16-inch spark plug wrench.

    Disconnect the spark plug cap,and remove any dirt fromaround the spark plug area.

    For good performance, the spark plug must be properly gappedand free of deposits.

    If the engine has been running, let it cool before servicing thespark plug.

    0.7 0.8 mm (0.028 0.031 in)

    Stop the engine and keep heat, sparks, and flameaway.

    Move the fuel valve to the ON position, and check for leaks.Replace the O-ring if there is any leakage.

    Place the O-ring in the fuel valve, and install the sediment cup.Tighten the sediment cup securely.

    Wash the sediment cup in non-flammable solvent, and dry itthoroughly.

    Wipe up spills immediately.Handle fuel only outdoors.

    Move the fuel valve to the OFF position, and then remove thefuel sediment cup, fuel filter screen and O-ring.

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    10/08/24 16:00:08 32Z5R600_012

  • HELPFUL TIPS & SUGGESTIONS

    STORING YOUR ENGINE

    Storage Preparation

    Cleaning

    Fuel

    SPARK ARRESTER (applicable types)

    Spark Arrester Removal

    Adjustment

    IDLE SPEED

    Spark Arrester Cleaning & Inspection

    Adding a Gasoline Stabilizer to Extend Fuel Storage Life

    ENGLISH

    THROTTLE STOP SCREW

    5 mm SCREWS

    EXHAUSTDEFLECTOR

    SPARK ARRESTER

    MUFFLERPROTECTOR

    SCREEN

    MUFFLER8 mm NUTS

    5 mmSCREWS

    6 mm SCREW

    4 mm SCREW

    13

    Proper storage preparation is essential for keeping your enginetrouble-free and looking good. The following steps will help tokeep rust and corrosion from impairing your engines function andappearance, and will make the engine easier to start when you useit again.

    If the engine has been running, allow it to cool for at least half anhour before cleaning. Clean all exterior surfaces, touch up anydamaged paint, and coat other areas that may rust with a light filmof oil.

    Using a garden hose or pressure washing equipment can forcewater into the air cleaner or muffler opening. Water in the aircleaner will soak the air filter, and water that passes through theair filter or muffler can enter the cylinder, causing damage.

    Standard idle speed:

    Turn the throttle stop screw toobtain the standard idle speed.

    Move the throttle lever to itsminimum position.

    Start the engine outdoors, andallow it to warm up to operatingtemperature.

    Depending on the region where you operate your equipment, fuelformulations may deteriorate and oxidize rapidly. Fueldeterioration and oxidation can occur in as little as 30 days andmay cause damage to the carburetor and/or fuel system. Pleasecheck with your servicing dealer for local storagerecommendations.

    The spark arrester may be standard or an optional part, dependingon the engine type. In some areas, it is illegal to operate an enginewithout a spark arrester. Check local laws and regulations. A sparkarrester is available from authorized Honda servicing dealers.

    In Europe and other countries where the machinery directive2006/42/EC is enforced, this cleaning should be done by yourservicing dealer.

    The spark arrester must be serviced every 100 hours to keep itfunctioning as designed.If the engine has been running, the muffler will be hot. Allow it tocool before servicing the spark arrester.

    Remove the two 8 mm nuts and remove the muffler from thecylinder.

    Remove the three 4 mm screws from the exhaust deflector, andremove the deflector.

    Remove the 4 mm screw from the spark arrester, and removethe spark arrester from the muffler.

    Install the spark arrester, muffler protector, exhaust deflectorand muffler in the reverse order of disassembly.

    Use a brush to remove carbondeposits from the spark arresterscreen. Be careful not to damagethe screen. Replace the sparkarrester if it has breaks or holes.

    Remove the 6 mm screw and four 5 mm screws from the mufflerprotector and remove the muffler protector.

    Gasoline will oxidize and deteriorate in storage. Deterioratedgasoline will cause hard starting, and it leaves gum deposits thatclog the fuel system. If the gasoline in your engine deterioratesduring storage, you may need to have the carburetor and otherfuel system components serviced or replaced.

    The length of time that gasoline can be left in your fuel tank andcarburetor without causing functional problems will vary withsuch factors as gasoline blend, your storage temperatures, andwhether the fuel tank is partially or completely filled. The air in apartially filled fuel tank promotes fuel deterioration. Very warmstorage temperatures accelerate fuel deterioration. Fueldeterioration problems may occur within a few months, or evenless if the gasoline was not fresh when you filled the fuel tank.

    Fuel system damage or engine performance problems resultingfrom neglected storage preparation are not covered under theDistributors Limited Warranty.

    You can extend fuel storage life by adding a gasoline stabilizerthat is formulated for that purpose, or you can avoid fueldeterioration problems by draining the fuel tank and carburetor.

    When adding a gasoline stabilizer, fill the fuel tank with freshgasoline. If only partially filled, air in the tank will promote fueldeterioration during storage. If you keep a container of gasolinefor refueling, be sure that it contains only fresh gasoline.

    Add gasoline stabilizer following the manufacturers instructions.After adding a gasoline stabilizer, run the engine outdoors for 10minutes to be sure that treated gasoline has replaced theuntreated gasoline in the carburetor.Stop the engine.

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    10/09/03 13:52:01 32Z5R600_013

  • Storage Precautions

    TRANSPORTING

    Removal from Storage

    Draining the Fuel Tank and Carburetor

    Engine Oil

    ENGLISH

    DRAIN BOLT

    FUEL VALVE LEVER

    GASKET

    O-RING

    ON

    Align notch on pulleywith hole at top of cover.

    SEDIMENT CUP

    14

    If your engine will be stored with gasoline in the fuel tank andcarburetor, it is important to reduce the hazard of gasoline vaporignition. Select a well ventilated storage area away from anyappliance that operates with a flame, such as a furnace, waterheater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.

    If possible, avoid storage areas with high humidity, because thatpromotes rust and corrosion.

    Keep the engine level in storage. Tilting can cause fuel or oilleakage.

    With the engine and exhaust system cool, cover the engine tokeep out dust. A hot engine and exhaust system can ignite or meltsome materials. Do not use sheet plastic as a dust cover.A nonporous cover will trap moisture around the engine,promoting rust and corrosion.

    Gasoline is highly flammable and explosive, and youcan be burned or seriously injured when handlingfuel.

    If the cylinder was coated with oil during storage preparation, theengine will smoke briefly at startup. This is normal.

    Check your engine as described in the BEFORE OPERATIONCHECKS section of this manual (see page ).

    If equipped with a battery for electric starter types, recharge thebattery once a month while the engine is in storage.This will help to extend the service life of the battery.

    If the engine has been running, allow it to cool for at least 15minutes before loading the engine-powered equipment on thetransport vehicle. A hot engine and exhaust system can burn youand can ignite some materials.

    If the fuel was drained during storage preparation, fill the tank withfresh gasoline. If you keep a container of gasoline for refueling, besure it contains only fresh gasoline. Gasoline oxidizes anddeteriorates over time, causing hard starting.

    Keep the engine level when transporting to reduce the possibilityof fuel leakage. Turn the fuel valve to the OFF position (seepage ).

    Stop the engine and keep heat, sparks, and flameaway.

    Wipe up spills immediately.Handle fuel only outdoors.

    Pull the starter rope slowly until resistance is felt and the notchon the starter pulley aligns with the hole at the top of the recoilstarter cover. This will close the valves so moisture cannot enterthe engine cylinder. Return the starter rope gently.

    Reinstall the spark plug.

    Pull the starter rope several times to distribute the oil in thecylinder.

    Pour a teaspoon 5 10 cm (5 10 cc) of clean engine oil into thecylinder.

    Remove the spark plug (see page ).

    Change the engine oil (see page ).

    After all the fuel has drained into the container, reinstall thedrain bolt, gasket, sediment cup and O-ring. Tighten the drainbolt and sediment cup securely.

    Remove the carburetor drain bolt and gasket. Remove thesediment cup and O-ring, then move the fuel valve lever to theON position.

    Place an approved gasoline container below the carburetor, anduse a funnel to avoid spilling fuel.

    Move the fuel valve lever to the OFF position.

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    10/08/24 16:01:04 32Z5R600_014

  • TAKING CARE OF UNEXPECTED PROBLEMS

    ENGINE WILLNOT START

    Possible Cause Correction

    ENGINE LACKSPOWER

    Possible Cause Correction

    FUSE REPLACEMENT (applicable types)

    ENGLISH

    FUSECOVER

    ENGINE SWITCHREAR COVER

    6 12 mmSPECIAL SCREW

    FUSE

    15

    Check air filter.

    Check fuel.

    Take engine toan authorizedHondaservicingdealer, or referto shopmanual.

    Electricstarting(applicabletypes):Check batteryand fuse.Check controlpositions.

    Check engineoil level.

    Check fuel.

    Remove andinspect sparkplug.

    Take engine toan authorizedHondaservicingdealer, or referto shopmanual.

    Remove the 6 12 mm special screw from the rear cover of theengine switch box, and remove the rear cover.

    Filter element(s)restricted.

    Bad fuel; enginestored withouttreating ordraininggasoline, orrefueled withbad gasoline.Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

    Remove the fuse cover, then pull out and inspect the fuse.

    Clean or replacefilter element(s)(p. 10 11).Drain fuel tank andcarburetor (p. 14).Refuel with freshgasoline (p. 8).

    Replace or repairfaulty componentsas necessary.

    Recharge battery.

    Replace fuse.(p. 15).

    Move lever to ONposition.Move lever toCLOSED positionunless the engineis warm.Turn engine switchto ON position.Fill with therecommended oilto the proper level(p. 9).Refuel (p. 8).Drain fuel tank andcarburetor (p. 14).Refuel with freshgasoline (p. 8).

    Gap or replacespark plug (p. 12).

    Dry and reinstallspark plug. Startengine withthrottle lever inMAX. position.Replace or repairfaulty componentsas necessary.

    The electric starter relay circuit and battery charging circuit areprotected by a fuse. If the fuse burns out, the electric starter willnot operate. The engine can be started manually if the fuse burnsout, but running the engine will not charge the battery.

    If the fuse is burnt out, discard the burnt-out fuse. Install a newfuse with the same rating as the one that was removed, andreinstall the cover.

    Reinstall the rear cover. Install the 6 12 mm screw and tightenit securely.

    If you have questions regarding the rating of the original fuse,contact your Honda servicing dealer.

    Never use a fuse with a rating greater than the one originallyequipped with the engine. Serious damage to the electricalsystem or a fire could result.

    Frequent fuse failure usually indicates a short circuit or anoverload in the electrical system. If the fuse burns out frequently,take the engine to a Honda servicing dealer for repair.

    Batterydischarged.

    Fuse burnt out.

    Fuel valve OFF.

    Choke OPEN.

    Engine switchOFF.Engine oil levellow (Oil Alertmodels).

    Out of fuel.Bad fuel; enginestored withouttreating ordraininggasoline, orrefueled withbad gasoline.Spark plug faulty,fouled, orimproperlygapped.Spark plug wetwith fuel(flooded engine).

    Fuel filterrestricted,carburetormalfunction,ignitionmalfunction,valves stuck, etc.

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    10/08/24 16:01:24 32Z5R600_015

  • ENGLISH

    Remote Control Linkage

    Serial Number Location

    Battery Connections for Electric Starter (applicable types)

    Recommended Battery

    WARNING:Wash hands after handling.

    TECHNICAL INFORMATION

    POSITIVE ( ) BATTERY CABLE

    REMOTE THROTTLE LINKAGE

    Flexible wire coremounting

    Solid wire coremounting

    WIRE

    5 mmCIRCLIP

    4 mm SCREW

    WIRE HOLDER

    THROTTLELEVER

    OPTIONAL

    REMOTE CHOKE LINKAGE

    SERIAL NUMBER &ENGINE TYPE LOCATION

    WIRE HOLDER

    THROTTLE LEVERFRICTION NUT

    ELECTRIC STARTER(applicable types)

    STARTERSOLENOID

    4 mm SCREW

    WIRE

    5 mm CIRCLIPNEGATIVE ( )BATTERY CABLE

    16

    The throttle and choke control levers are provided with holes foroptional cable attachment. The following illustrations showinstallation examples for a solid wire cable and for a flexible,braided wire cable. If using a flexible, braided wire cable, add areturn spring as shown.

    It is necessary to loosen the throttle lever friction nut whenoperating the throttle with a remote-mounted control.

    Record the engine serialnumber in the space below. Youwill need this information whenordering parts and whenmaking technical or warrantyinquiries.

    Engine serial number: __ __ __ __ __ __ __ __ __ __ __

    Engine type: ___ ___ ___ ___

    Date Purchased: ______ / ______ / ______

    12 V 30 Ah12 V 14 Ah

    12 V 18 Ah 12 V 30 Ah

    Coat the terminals and cable ends with grease.

    Connect the battery negative ( ) cable to the battery negative( ) terminal as shown.

    Connect the battery positive ( ) cable to the battery positive ( )terminal as shown.

    Connect the battery negative ( ) cable to an engine mountingbolt, frame bolt, or other good engine ground connection.

    Connect the battery positive ( ) cable to the starter solenoidterminal as shown.

    Battery posts, terminals, and related accessoriescontain lead and lead compounds.

    Keep all sparks, open flames, and smoking materialsaway from the battery.

    A battery can explode if you do not follow the correctprocedure, seriously injuring anyone nearby.

    Be careful not to connect the battery in reverse polarity, as this willshort circuit the battery charging system. Always connect thepositive ( ) battery cable to the battery terminal beforeconnecting the negative ( ) battery cable, so your tools cannotcause a short circuit if they touch a grounded part while tighteningthe positive ( ) battery cable end.

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    GX240GX270

    10/08/24 16:01:53 32Z5R600_016

  • ENGLISH

    Emission Control System Information

    Source of Emissions

    Carburetor Modifications for High Altitude Operation

    Maintenance

    Replacement Parts

    Problems That May Affect Emissions

    Tampering and Altering

    The U.S., California Clean Air Act, and Environment Canada

    17

    The combustion process produces carbon monoxide, oxides ofnitrogen, and hydrocarbons. Control of hydrocarbons and oxidesof nitrogen is very important because, under certain conditions,they react to form photochemical smog when subjected tosunlight. Carbon monoxide does not react in the same way, but itis toxic.

    When the carburetor has been modified for high altitude operation,the air-fuel mixture will be too lean for low altitude use. Operationat altitudes below 1,500 meters (5,000 feet) with a modifiedcarburetor may cause the engine to overheat and result in seriousengine damage. For use at low altitudes, have your servicingdealer return the carburetor to original factory specifications.

    Even with carburetor modification, engine horsepower willdecrease about 3.5% for each 300 meter (1,000 foot) increase inaltitude. The effect of altitude on horsepower will be greater thanthis if no carburetor modification is made.

    High altitude performance can be improved by specificmodifications to the carburetor. If you always operate your engineat altitudes above 1,500 meters (5,000 feet), have your servicingdealer perform this carburetor modification. This engine, whenoperated at high altitude with the carburetor modifications forhigh altitude use, will meet each emission standard throughout itsuseful life.

    At high altitude, the standard carburetor air-fuel mixture will betoo rich. Performance will decrease, and fuel consumption willincrease. A very rich mixture will also foul the spark plug andcause hard starting. Operation at an altitude that differs from thatat which this engine was certified, for extended periods of time,may increase emissions.

    Honda utilizes appropriate air/fuel ratios and other emissionscontrol systems to reduce the emissions of carbon monoxide,oxides of nitrogen, and hydrocarbons.Additionally, Honda fuel systems utilize components and controltechnologies to reduce evaporative emissions.

    Follow the maintenance schedule on page . Remember that thisschedule is based on the assumption that your machine will beused for its designed purpose. Sustained high-load or high-temperature operation, or use in unusually wet or dusty conditions,will require more frequent service.

    A manufacturer of an aftermarket part assumes the responsibilitythat the part will not adversely affect emission performance. Themanufacturer or rebuilder of the part must certify that use of thepart will not result in a failure of the engine to comply withemission regulations.

    The emission control systems on your Honda engine weredesigned, built, and certified to conform with EPA, California(models certified for sale in California), and Canadian emissionregulations. We recommend the use of Honda Genuine partswhenever you have maintenance done. These original-designreplacement parts are manufactured to the same standards as theoriginal parts, so you can be confident of their performance. Theuse of replacement parts that are not of the original design andquality may impair the effectiveness of your emission controlsystem.

    Black exhaust smoke or high fuel consumption.Afterburning (backfiring).Misfiring or backfiring under load.Rough idle.Hard starting or stalling after starting.

    If you are aware of any of the following symptoms, have yourengine inspected and repaired by your servicing dealer.

    Altering or defeating the governor linkage or speed-adjustingmechanism to cause the engine to operate outside its designparameters.

    Removal or alteration of any part of the intake, fuel, or exhaustsystems.

    Tampering with or altering the emission control system mayincrease emissions beyond the legal limit. Among those acts thatconstitute tampering are:

    The following instructions and procedures must be followed inorder to keep the emissions from your Honda engine within theemission standards.

    EPA, California, and Canadian regulations require allmanufacturers to furnish written instructions describing theoperation and maintenance of emission control systems.

    7

    10/08/24 16:02:16 32Z5R600_017

  • ENGLISH

    SpecificationsAir Index

    Descriptive Term Applicable to Emissions Durability Period

    GX340/GX390 (PTO shaft type S, with fuel tank)

    GX240/GX270 (PTO shaft type S, with fuel tank)

    18

    The bar graph is intended to provide you, our customer, the abilityto compare the emissions performance of available engines. Thelower the Air Index, the less pollution.

    The durability description is intended to provide you withinformation relating to the engines emission durability period.The descriptive term indicates the useful life period for the enginesemission control system. See your Emission Control SystemWarranty for additional information.

    300 hours (0 80 cc, inclusive)500 hours (greater than 80 cc)

    1,000 hours (225 cc and greater)

    Moderate

    Intermediate

    Extended

    50 hours (0 80 cc, inclusive)125 hours (greater than 80 cc)125 hours (0 80 cc, inclusive)250 hours (greater than 80 cc)

    An Air Index Information label is applied to engines certified to anemission durability time period in accordance with therequirements of the California Air Resources Board.

    355 428 422 mm(14.0 16.9 16.6 in)

    25.8 kg (56.9 lbs)4-stroke, overhead valve, single cylinder

    The power rating of the engine indicated in this document is thenet power output tested on a production engine for the enginemodel and measured in accordance with SAE J1349 at 3,600rpm (Net Power) and at 2,500 rpm (Max. Net Torque). Massproduction engines may vary from this value.Actual power output for the engine installed in the final machinewill vary depending on numerous factors, including theoperating speed of the engine in application, environmentalconditions, maintenance, and other variables.

    Length WidthHeightDry mass [weight]Engine typeDisplacement[Bore Stroke]Net power

    Max. Net torque

    Engine oil capacityFuel tank capacityCooling systemIgnition systemPTO shaft rotation Counterclockwise

    C.D.I. magnetoForced air

    6.1 L (1.61 US gal, 1.34 lmp gal)1.1 L (1.2 US qt, 1.0 lmp qt)

    26.5 Nm (2.7 kgfm, 19.5 lbfft)at 2,500 rpm

    26.4 Nm (2.69 kgfm, 19.5 lbfft)at 2,500 rpm

    8.7 kW (11.8 PS, 11.7 bhp)at 3,600 rpm

    8.0 kW (10.9 PS, 10.7 bhp)at 3,600 rpm

    [88.0 64.0 mm (3.5 2.5 in)]

    4-stroke, overhead valve, single cylinder31.7 kg (69.9 lbs)

    380 460 448 mm(15.0 18.1 17.6 in)

    Length WidthHeightDry mass [weight]Engine typeDisplacement[Bore Stroke]Net power

    Max. Net torque

    Engine oil capacityFuel tank capacityCooling systemIgnition systemPTO shaft rotation Counterclockwise

    C.D.I. magnetoForced air

    5.3 L (1.40 US gal, 1.17 lmp gal)1.1 L (1.2 US qt, 1.0 lmp qt)

    18.3 Nm (1.86 kgfm, 14.1 lbfft)at 2,500 rpm

    19.1 Nm (1.94 kgfm, 13.1 lbfft)at 2,500 rpm

    [77.0 58.0 mm (3.0 2.3 in)]270 cm (16.5 cu-in)

    389 cm (23.7 cu-in)

    5.9 kW (8.0 PS, 7.9 bhp)at 3,600 rpm

    6.3 kW (8.6 PS, 8.4 bhp)at 3,600 rpm

    (Models certified for sale in California)

    (in accordancewith SAE J1349 )

    (in accordancewith SAE J1349 )

    (in accordancewith SAE J1349 )

    (in accordancewith SAE J1349 )

    GX390

    GX390

    GX340

    GX340

    GX240

    GX240

    GX270

    GX270

    10/08/24 16:02:39 32Z5R600_018

  • ENGLISH

    Wiring Diagrams

    Quick Reference Information

    Tuneup SpecificationsITEM SPECIFICATION MAINTENANCE

    GX240/GX270/GX340/GX390

    With Oil Alert and Electric Starter

    With Oil Alert and Without Electric Starter

    19

    Fuel

    Engine oil

    Reductioncase oilSpark plug

    Maintenance

    SAE 10W-30, API SJ or later, for general use.Refer to page 8.

    Same oil as engine oil, see above (applicabletypes).

    Before each use:Check engine oil level. Refer to page 9.Check reduction case oil (applicable types).Refer to page 9.Check air filter. Refer to page 10.

    First 20 hours:Change engine oil. Refer to page 9.Change reduction case oil (applicable types).Refer to page 10.

    Subsequent:Refer to the maintenance schedule on page 7.

    W20EPR-U (DENSO)BPR6ES (NGK)

    U.S.ExceptU.S.

    Pump octane rating 86 or higherResearch octane rating 91 or higherPump octane rating 86 or higher

    Unleaded gasoline (Refer to page 8)

    Spark plug gap

    Idle speedValve clearance(cold)

    Otherspecifications

    1,400 150 rpmIN: 0.15 0.02 mmEX: 0.20 0.02 mm

    0.7 0.8 mm(0.028 0.031 in)

    Refer to page: 12

    Refer to page: 13See yourauthorizedHonda dealer

    No other adjustments needed.

    CONTROL BOXRECTIFIER

    ENGINE SWITCH

    OIL LEVEL SWITCH

    CHARGING COIL

    SPARK PLUGSTARTER MOTORSTARTER SOLENOIDBATTERY (12 V)

    BlackYellowBlueGreenRedWhite

    BrownOrangeLight blueLight greenPinkGray

    BrOLbLgP

    Gr

    BlY

    BuGRW

    FUSE

    Type with Oil Alert unit

    IGNITION COIL

    CIRCUIT PROTECTOR

    (1)(2)(3)(4)(5)(6)(7)

    (8)(9)(10)(11)(12)(13)

    10/08/24 16:03:00 32Z5R600_019

  • United States, Puerto Rico, and U.S. Virgin Islands:

    Canada:

    Canada:

    For European Area:

    Honda Canada, Inc.

    Australia:Honda Australia Motorcycle and Power Equipment Pty. Ltd.

    For European Area:Honda Europe NV.

    All Other Areas:

    Warranty and Distributor/Dealer Locator Information

    Australia:

    Customer Service Information

    United States, Puerto Rico, and U.S. Virgin Islands:

    All Other Areas:

    Hondas Office

    United States, Puerto Rico, and U.S. Virgin Islands:American Honda Motor Co., Inc.

    ENGLISH

    CONSUMER INFORMATION

    20

    Visit our website: www.honda-engines.com

    Call (888) 9HONDA9or visit our website: www.honda.ca

    Visit our website: http://www.honda-engines-eu.com

    Please visit www.honda.cafor address information

    Telephone: (888) 9HONDA9(888) 946-6329(877) 939-0909Facsimile:

    Toll free

    Toll free

    1954 1956 Hume HighwayCampbellfield Victoria 3061

    Telephone:Facsimile:

    (03) 9270 1111(03) 9270 1133

    European Engine Center

    http://www.honda-engines-eu.com

    Please contact the Honda distributor in your area for assistance.

    Call (03) 9270 1348or visit our website: www.hondampe.com.au

    Servicing dealership personnel are trained professionals. Theyshould be able to answer any question you may have. If youencounter a problem that your dealer does not solve to yoursatisfaction, please discuss it with the dealerships management.The Service Manager, General Manager, or Owner can help.Almost all problems are solved in this way.

    If you are dissatisfied with the decision made by the dealershipsmanagement, contact the Honda Regional Engine Distributor foryour area.

    If you are still dissatisfied after speaking with the Regional EngineDistributor, you may contact the Honda Office as shown.

    If you are dissatisfied with the decision made by the dealershipsmanagement, contact the Honda Office as shown.

    When you write or call, please provide this information:Equipment manufacturers name and model number that theengine is mounted onEngine model, serial number, and type (see page )Name of dealer who sold the engine to youName, address, and contact person of the dealer who servicesyour engineDate of purchaseYour name, address and telephone numberA detailed description of the problem

    Power Equipment DivisionCustomer Relations Office4900 Marconi DriveAlpharetta, GA 30005-8847

    Or telephone: (770) 497-6400, 8:30 am - 7:00 pm ET

    16

    10/08/24 16:03:32 32Z5R600_020

  • INTRODUCTION

    SOMMAIRE

    MESSAGES DE SECURITE

    FRANAIS

    MESSAGES DE PREVENTION DES DOMMAGES

    MANUEL DE LUTILISATEUR

    FRA

    N

    AIS

    GX240 GX270 GX340 GX390

    1

    Nous vous remercions davoir port votre choix sur un moteur Honda.Nous dsirons vous aider faire le meilleur usage de votre nouveaumoteur et lutiliser en scurit. Vous trouverez dans ce manuel desinformations sur la manire dy parvenir; veuillez le lire attentivementavant dutiliser le moteur. En cas de problme ou pour toute question surle moteur, consultez un concessionnaire Honda agr.

    Ce manuel doit tre considr comme faisant partie du moteur etlaccompagner en cas de revente.

    Lchappement du moteur contient dessubstances chimiques dclares

    responsables de cancers, de malformationscongnitales ou dautres anomalies de la

    reproduction par lEtat de Californie.

    Toutes les informations de cette publication sont bases sur les derniresinformations sur le produit disponibles au moment de limpression. HondaMotor Co., Ltd. se rserve le droit dapporter des modifications toutmoment sans avertissement et sans obligation de sa part. Aucune partiede ce document ne peut tre reproduite sans autorisation crite.

    Lobjet de ces messages est de vous aider ne pas causer de dommagesau moteur, dautres biens ou lenvironnement.

    Votre moteur ou dautres biens peuvent tre endommags sivous ne suivez pas ces instructions.

    Cette mention signifie:

    Dautres messages importants sont prcds du mot AVIS.

    Chaque message vous indique quel est le danger, ce qui peut arriver et ceque vous pouvez faire pour viter ou rduire les blessures.

    Vous POUVEZ tre BLESSE si vous nesuivez pas ces instructions.

    Vous POUVEZ tre MORTELLEMENT ouGRIEVEMENT BLESSE si vous ne suivezpas ces instructions.

    Vous SEREZ MORTELLEMENT ouGRIEVEMENT BLESSE si vous ne suivezpas ces instructions.

    Ces mots-indicateurs signifient:

    Les messages de scurit vous avertissent de risques potentiels deblessures pour vous et les autres. Chaque message de scurit est prcddun symbole de mise en garde et de lune des trois mentions DANGER,ATTENTION ou PRECAUTION.

    Votre scurit et celle des autres sont trs importantes. Vous trouverez desmessages de scurit importants dans ce manuel et sur le moteur. Veuillezles lire attentivement.

    Nous vous conseillons de lire le bulletin de garantie afin de biencomprendre ltendue de la garantie et vos responsabilits de proprit. Lebulletin de garantie est un document spar que vous avez d en principerecevoir de votre concessionnaire.

    Etats-Unis, Puerto Rico et Iles vierges amricaines:

    Pour de plus amples informations sur le dmarrage, larrt, lutilisation etles rglages du moteur ou pour des instructions sur tout entretien spcial,consultez les instructions accompagnant lquipement command par cemoteur.

    .COUPELLE DE DECANTATION .12......................................BOUGIE .12

    ....................PARE-ETINCELLES .13................REGIME DE RALENTI .13

    CONSEILS ET SUGGESTIONS...........................................UTILES .13

    ..........REMISAGE DU MOTEUR .13..............................TRANSPORT .14

    ...15....15...INFORMATIONS TECHNIQUES .16

    Emplacement des numros.......................................de srie .16

    Raccordements de la batterie....pour le dmarreur lectrique .16

    Tringlerie de commande................................... distance .16

    .........17Informations sur le systme

    ...............................antipollution .17...............Indice atmosphrique .18

    .........................Caractristiques .18....19.....19

    .................Schmas de cblage .19INFORMATION DU

    ........................CONSOMMATEUR .20Informations sur la garantie et lelocalisateur de distributeurs/

    .......................concessionnaires .20Informations dentretien pour le

    ...........................................client .20

    ..............................INTRODUCTION .1.............MESSAGES DE SECURITE .1

    .....INFORMATIONS DE SECURITE .2EMPLACEMENT DE LETIQUETTE

    ...................................DE SECURITE .2EMPLACEMENT DES

    .COMPOSANTS ET COMMANDES .3............................PARTICULARITES .3

    CONTROLES AVANT................................LUTILISATION .4

    ...................................UTILISATION .4CONSIGNES DE SECURITE

    ............................DUTILISATION .4........DEMARRAGE DU MOTEUR .4

    ...................ARRET DU MOTEUR .6.......6

    ...............ENTRETIEN DU MOTEUR .7......7

    ............SECURITE DENTRETIEN .7........CONSIGNES DE SECURITE .7......PROGRAMME DENTRETIEN .7

    ...............PLEIN DE CARBURANT .8...........................HUILE MOTEUR .8

    ................Huile recommande .8.Vrification du niveau dhuile .9

    ..........Renouvellement dhuile .9HUILE DU CARTER DE

    ................................REDUCTEUR .9................Huile recommande .9

    .Vrification du niveau dhuile .9........Renouvellement dhuile .10

    ..............................FILTRE A AIR .10..................................Contrle .10

    ...............................Nettoyage .10

    EN CAS DE PROBLEME INATTENDUREMPLACEMENT DES FUSIBLES

    Modifications du carburateur pourune utilisation haute altitude

    Caractristiques de mise au pointInformations de rfrence rapide

    REGLAGE DU REGIME MOTEUR

    LIMPORTANCE DE LENTRETIEN

    10/08/31 10:10:03 33Z5R600_001

  • INFORMATIONS DE SECURITE EMPLACEMENT DE LETIQUETTE DE SECURITE

    FRANAIS

    ETIQUETTE DAVERTISSEMENT Sauf UE

    Pour UE Sauf UEETIQUETTE DE MISE ENGARDE DE SILENCIEUX

    Pour UE

    ETIQUETTE DE MISE ENGARDE DE SILENCIEUX

    ETIQUETTE DAVERTISSEMENT(Ltiquette soit se trouve sur lerservoir de carburant ou lecouvercle de ventilateur, soit estemballe sparment avec lemoteur pour tre pose par lefabricant.)

    2

    Comprenez bien le fonctionnement de toutes les commandes etapprenez comment arrter le moteur rapidement en cas durgence.Veillez ce que loprateur reoive des instructions adquates avantlutilisation de lquipement.

    Si ltiquette se dcolle ou devient illisible, sadresser au concessionnairedentretien Honda pour son remplacement.

    Cette tiquette met en garde contre les risques potentiels de blessuresgraves. La lire attentivement.

    Le moteur et les gaz dchappement deviennent trs chauds pendant lefonctionnement. Garder le moteur au moins 1 mtre des btiments etdes autres quipements pendant lutilisation. Ne pas approcher dematires inflammables et ne rien placer sur le moteur pendant sonfonctionnement.

    Les gaz dchappement du moteur contiennent du monoxyde decarbone toxique. Ne pas faire tourner le moteur sans une arationadquate et ne jamais lutiliser lintrieur.

    Ne pas autoriser des enfants utiliser le moteur. Eloigner les enfants etles animaux de la zone dutilisation.

    fournie avecle produit

    appose surle produit

    fournie avecle produit

    non fournie

    fournie avecle produit

    fournie avecle produit

    fournie avecle produit

    appose surle produit

    fournie avecle produit

    Lessence est trs inflammable et explosive. Avantde faire le plein de carburant, arrter le moteur et lelaisser se refroidir.

    Le moteur dgage du monoxyde de carbone qui estun gaz toxique. Ne jamais le faire fonctionner dansun endroit clos.

    Lire le manuel de lutilisateur avant lutilisation.

    Un silencieux chaud peut brler.Ne pas sen approcher lorsque le moteur vient detourner.

    appose surle produit

    fournie avecle produit

    fournie avecle produit

    10/08/31 10:10:28 33Z5R600_002

  • FRANAIS

    PARTICULARITESEMPLACEMENT DES COMPOSANTS ETCOMMANDES

    SYSTEME OIL ALERT (types applicables)

    PROTECTEUR DE CIRCUIT (types applicables)

    SILENCIEUX

    SAUF TYPES A DEMARREURELECTRIQUE

    TYPES A DEMARREUR ELECTRIQUE

    MARCHE

    ARRET

    RESERVOIR DESSENCE

    BOUCHON DE REMPLISSAGE DESSENCE

    JAUGE/BOUCHON DEREMPLISSAGE DHUILE

    DEMARREUR ELECTRIQUE(types applicables)

    FILTRE A AIR

    BOUCHON DE VIDANGEDHUILE

    POIGNEE DE DEMARREURTTYYPPEESS AA CCOOMMMMAANNDDEE DDUU MMOOTTEEUURR

    LEVIER DE STARTER

    LEVIER DE ROBINETDESSENCE

    CONTACTEUR DARRET MOTEUR

    CONTACTEUR DARRET MOTEUR

    CONTACTEURDARRET MOTEUR

    DEMARREUR A LANCEUR

    PROTECTEURDE CIRCUIT

    TIRETTE DE STARTER(types applicables)

    3

    Oil Alert est une marque dpose aux Etats-Unis

    Le systme Oil Alert protge le moteur contre les dommages dus aumanque dhuile dans le carter moteur. Avant que le niveau dhuile ducarter moteur ne descende au-dessous du seuil de scurit, le systme OilAlert arrte automatiquement le moteur (linterrupteur du moteur reste surla position MARCHE).

    Si le moteur sarrte et ne redmarre pas, vrifier le niveau dhuile dumoteur (voir page ) avant de rechercher lorigine du problme dansdautres parties.

    Enfoncer le bouton du protecteur decircuit pour le renclencher.

    Lindicateur vert lintrieur duprotecteur de circuit sort pour indiquerque le circuit a t coup. Dans un telcas, rechercher la cause du problmeet la corriger avant de renclencher leprotecteur de circuit.

    Le protecteur de circuit protge lecircuit de charge de la batterie. Uncourt-circuit ou une batterie connecteavec une polarit inverse dclenchele protecteur de circuit.

    9

    10/08/31 10:10:42 33Z5R600_003

  • FRANAIS

    UTILISATIONCONTROLES AVANT LUTILISATION

    CONSIGNES DE SECURITE DUTILISATIONLE MOTEUR EST-IL PRET A FONCTIONNER?

    Vrifier ltat gnral du moteur

    Vrifier le moteur

    DEMARRAGE DU MOTEUR

    ARRET

    MMAARRCCHHEE

    OOUUVVEERRTT

    LEVIER DE STARTER

    LEVIER DE ROBINET DESSENCE

    MARCHE

    FERME

    FERME

    OOUUVVEERRTT

    FFEERRMMEE

    TIRETTE DE STARTER (types applicables)

    4

    Avant dutiliser le moteur pour la premire fois, lire la sectionINFORMATIONS DE SECURITE la page et la section CONTROLESAVANT LUTILISATION la page .

    Par scurit, ne pas faire fonctionner le moteur dans un endroit clos telquun garage. Les gaz dchappement du moteur contiennent dumonoxyde de carbone, un gaz toxique qui peut saccumuler rapidementdans un endroit clos et provoquer une intoxication ou la mort.

    Les gaz dchappement contiennent du monoxyde decarbone, un gaz toxique qui peut saccumuler des niveauxdangereux dans des endroits clos. Linhalation demonoxyde de carbone peut provoquer desvanouissements ou la mort.

    Ne jamais faire tourner le moteur dans un endroit clos,mme partiellement, o il peut y avoir des personnes.

    Toujours vrifier les points suivants avant de mettre le moteur en marche:

    Vrifier sil ny a pas de traces de fuites dhuile ou dessence autour ousous le moteur.

    Enlever toute salet ou dbris excessifs, tout particulirement autour dusilencieux et du lanceur.

    Vrifier sil ny a pas de signes de dommages.

    Sassurer que tous les protecteurs et couvercles sont en place et quetous les crous, boulons et vis sont serrs.

    Vrifier le niveau de carburant (voir page ). En dmarrant avec unrservoir de carburant plein, on vitera ou rduira les interruptions deservice pour faire le plein.

    Un entretien incorrect de ce moteur ou labsence decorrection dun problme avant lutilisation peut provoquerune anomalie susceptible dentraner des blessures gravesou mortelles.

    Toujours effectuer les contrles avant lutilisation avantchaque utilisation et corriger tout problme.

    Avant de commencer les contrles avant lutilisation, sassurer que lemoteur est lhorizontale et que linterrupteur du moteur se trouve sur laposition ARRET (OFF).

    Pour les prcautions et procdures observer avant le dmarrage dumoteur, consulter les instructions accompagnant lquipementcommand par ce moteur.

    Vrifier lquipement command par ce moteur.

    Vrifier llment de filtre air (voir page ). Un lment de filtre airsale limite le passage dair vers le carburateur, ce qui diminue lesperformances du moteur.

    Vrifier le niveau dhuile du carter de rducteur sur les types applicables(voir page ). Lhuile est essentielle au bon fonctionnement et lalongvit du carter de rducteur.

    Le systme Oil Alert (types applicables) arrte automatiquement lemoteur avant que le niveau dhuile ne descende au-dessous du seuil descurit. Toutefois, pour viter linconvnient dun arrt imprvu,toujours vrifier le niveau dhuile du moteur avant le dmarrage.

    Vrifier le niveau dhuile du moteur (voir page ). Lutilisation dumoteur avec un niveau dhuile insuffisant peut provoquer desdommages au moteur.

    Pour les consignes de scurit observer au dmarrage, lors de larrt dumoteur et pendant lutilisation, consulter les instructions accompagnantlquipement command par ce moteur.

    Pour mettre en marche un moteur froid, placer le levier de starter ou latirette de starter (types applicables) sur la position FERME.

    Placer le levier du robinet de carburant sur la position MARCHE.

    Pour la scurit, le respect de la rglementation sur lenvironnement et lalongvit de lquipement, il est important de consacrer quelques instants vrifier ltat du moteur avant lutilisation. Corriger tout problmeconstat ou confier cette opration au concessionnaire avant lutilisation.

    1.

    2.

    1.

    2.

    3.

    4.

    1.

    2.

    3.

    4.

    5.

    8

    9

    10

    4

    9

    2

    10/08/31 10:11:13 33Z5R600_004

  • FRANAIS

    MARCHE

    DEMARRAGE

    CONTACTEURDARRET MOTEUR(types applicables)

    OUVERT

    OOUUVVEERRTT

    FERME

    CONTACTEUR DARRET MOTEUR

    MARCHE

    MARCHE

    CONTACTEUR DARRET MOTEUR

    MARCHE

    CONTACTEUR DARRET MOTEUR

    MMIINNII

    LEVIER DES GAZ

    POIGNEE DE DEMARREUR

    LEVIER DE STARTER

    Direction de traction

    OOUUVVEERRTT

    FFEERRMMEE

    TIRETTE DE STARTER (types applicables)

    POSITION 1/3

    MAXI MINI

    SAUF TYPES A DEMARREURELECTRIQUE

    TYPES A DEMARREURELECTRIQUE

    5

    Actionner le dmarreur.

    Tirer doucement la poigne de lancement jusqu ce que lon ressenteune rsistance, puis la tirer dun coup sec dans le sens de la flchecomme sur la figure ci-dessous. Ramener doucement la poigne delancement en arrire.

    Pour remettre en marche un moteur chaud, laisser le levier de starter oula tirette de starter sur la position OUVERT.

    Placer linterrupteur du moteur sur la position MARCHE (ON).

    Certaines applications du moteur utilisent une commande distance desgaz plutt que le levier des gaz du moteur reprsent ici. Consulter lesinstructions fournies par le fabricant de lquipement.

    Si lon a plac le levier de starter ou la tirette de starter (selon type) sur laposition FERME pour mettre le moteur en marche, les ramenerprogressivement sur la position OUVERT mesure que le moteurchauffe.

    Lorsque le moteur dmarre, relcher lacl et la laisser revenir sur la positionMARCHE.

    Ne pas solliciter le dmarreur pendant plusde 5 secondes daffile car ceci le feraitsurchauffer et pourrait lendommager.

    Si le moteur ne part pas dans les 5secondes, relcher la cl et attendre aumoins 10 secondes avant dactionner nouveau le dmarreur.

    Ne pas laisser la poigne de lancement revenir delle-mme contre lemoteur. Accompagner doucement son mouvement de retour pour nepas risquer dendommager le lanceur.

    DEMARREUR ELECTRIQUE (types applicables):

    Placer la cl sur la position DEMARRAGE etla maintenir sur cette position jusqu ceque le moteur dmarre.

    Certaines applications du moteur utilisent une commande distance destarter plutt que le levier de starter du moteur reprsent la pageprcdente. Consulter les instructions fournies par le fabricant delquipement.

    Eloigner le levier des gaz de la position MIN. jusqu 1/3 environ de laposition MAX.

    5.

    DEMARREUR A LANCEUR

    6.

    3.

    4.

    10/08/31 10:11:38 33Z5R600_005

  • FRANAIS

    REGLAGE DU REGIME MOTEURARRET DU MOTEUR

    SAUF TYPES A DEMARREURELECTRIQUE

    TYPES A DEMARREURELECTRIQUE

    LEVIER DES GAZ

    MINI

    ARRET

    ARRET

    CONTACTEUR DARRET MOTEUR

    MMAARRCCHHEE

    AARRRREETT

    LEVIER DES GAZ

    MMIINNIIMMAAXXII

    MAXI MINI

    CONTACTEUR DARRET MOTEUR

    ARRET

    ARRET

    CONTACTEUR DARRET MOTEUR

    ARRET

    LEVIER DE ROBINETDESSENCE

    AARRRREETT

    MMIINNII

    6

    Placer le levier des gaz sur la position correspondant au rgime moteurdsir.

    Pour arrter le moteur en cas durgence, placer simplement linterrupteurdu moteur sur la position FERME (ARRET). Dans des conditions normales,procder comme il est indiqu ci-dessous. Consulter les instructionsfournies par le fabricant de lquipement.

    Placer le levier de commande des gaz sur la position MIN.

    Certaines applications du moteur utilisent une commande distance desgaz plutt que le levier des gaz du moteur reprsent ici.

    Placer linterrupteur du moteur sur la position ARRET (OFF).

    Placer le levier du robinet de carburant sur la position ARRET.

    Certaines applications du moteur utilisent une commande distance desgaz plutt que le levier des gaz du moteur reprsent ici. Consulter lesinstructions fournies par le fabricant de lquipement.

    Pour les recommandations de rgime moteur, consulter les instructionsaccompagnant lquipement command par ce moteur.

    1.

    2.

    3.

    10/08/31 10:11:59 33Z5R600_006

  • FRANAIS

    ENTRETIEN DU MOTEUR

    LIMPORTANCE DE LENTRETIEN

    Blessures par des pices mobiles.

    Brlures par des pices chaudes.

    PROGRAMME DENTRETIEN

    Lentretien, le remplacement ou la rparation des dispositifs et systmesantipollution peuvent tre excuts par toute entreprise ou technicien derparation de moteurs utilisant des pices certifies aux normes EPA.

    SECURITE DENTRETIEN

    CONSIGNES DE SECURITE

    Empoisonnement par le monoxyde de carbone de lchappement dumoteur.

    TYPE STANDARD

    TUYAU RENIFLARD TUYAU RENIFLARD

    CLIP DE TUYAU

    TYPE A CARBURATEUR AEVENT INTERNE

    7

    Un entretien incorrect ou labsence de correction dunproblme avant lutilisation peut provoquer une anomaliesusceptible dentraner des blessures graves ou mortelles.

    Toujours observer les recommandations et programmes decontrle et dentretien figurant dans ce manuel.

    Pour permettre dentretenir correctement le moteur, on trouvera aux pagessuivantes un programme dentretien, des procdures de contrle deroutine et des procdures dentretien simples pouvant tre effectues avecdes outils main de base. Dautres oprations dentretien plus difficiles oudemandant des outils spciaux seront mieux excutes par desprofessionnels et devront normalement tre confies un technicienHonda ou un autre mcanicien qualifi.

    Pour diminuer les risques dincendie ou dexplosion, tre prudentlorsquon travaille proximit de lessence. Pour le nettoyage des pices,utiliser uniquement un solvant ininflammable et non de lessence. Nepas approcher de cigarettes, tincelles ou flammes des pices dusystme dalimentation en carburant.

    Lire les instructions avant de commencer et sassurer que lon disposede loutillage et des comptences ncessaires pour effectuer le travail enscurit.

    Ne faire tourner le moteur que si cela est indiqu dans les instructions.

    Attendre que le moteur et le systme dchappement se soientrefroidis avant de les toucher.

    Carburateur vent interne avec double lment seulement.Type cyclonique tous les 6 mois ou 150 heures.

    Ne pas oublier que cest le concessionnaire Honda agr qui connat lemieux le moteur et quil est parfaitement outill pour son entretien et sarparation.Pour la meilleure qualit et fiabilit, nutiliser que des pices HondaGenuine neuves ou leur quivalent pour la rparation et le remplacement.

    Un bon entretien est essentiel pour un fonctionnement sr, conomique etsans problme. Il contribue galement rduire la pollution.

    Le programme dentretien sapplique des conditions dutilisationnormales. Si lon utilise le moteur dans des conditions svres telles quunfonctionnement prolong sous une charge leve ou par hautetemprature, ou dans des conditions anormalement humides oupoussireuses, demander au concessionnaire dentretien Honda desrecommandations pour des besoins et un usage particuliers.

    Certaines des consignes de scurit les plus importantes sont indiques ci-dessous. Il ne nous est toutefois pas possible de vous avertir de tous lesdangers imaginables que vous pouvez courir en excutant lentretien.Vous tes seul juge de dcider si vous devez ou non effectuer un travaildonn.

    En nobservant pas correctement les instructions etprcautions dentretien, on sexpose de graves blessuresou un danger de mort.

    Toujours observer les procdures et prcautions de cemanuel.

    Avant de commencer un entretien ou une rparation, sassurer que lemoteur est arrt. Dconnecter le capuchon de bougie pour ne pasrisquer un dmarrage accidentel. Ceci liminera plusieurs risquespotentiels:

    Utiliser le moteur lextrieur loin de toute fentre ou porte ouverte.

    Linobservation de ce programme dentretien peut entraner desproblmes non couverts par la garantie.

    En cas dutilisation dans des endroits poussireux, augmenter lafrquence dentretien.Confier lentretien de ces points au concessionnaire moins que lonne dispose des outils appropris et ne soit mcaniquement comptent.Pour les procdures dentretien, consulter le manuel datelier Honda.

    Ne remplacer que le type lment en papier.Type cyclonique tous les 2 ans ou 600 heures.

    Pour une utilisation commerciale, consigner le nombre dheures deservice afin de dterminer la priodicit dentretien approprie.En Europe et dans les autres pays ou la directive 2006/42/CE relativeaux machines est en vigueur, ce nettoyage doit tre effectu par leconcessionnaire.

    (1)

    (2)

    (3)

    (4)

    FREQUENCE DENTRETIEN

    PERIODIQUE (3)

    DESCRIPTION

    Premier

    mois

    ou

    20 h

    Tous les

    3 mois

    ou

    50 h

    (1)

    Renouveler

    Renouveler

    Vrifier

    Nettoyer

    Remplacer

    Nettoyer

    Vrifier-rgler

    Remplacer

    Nettoyer

    Vrifier-rgler

    Vrifier-rgler

    Nettoyer

    Nettoyer

    Vrifier

    Huile moteur

    Huile de carter de

    rducteur

    (types applicables)

    Filtre air

    Bougie

    Pare-tincelles

    (types applicables)

    Rgime de ralenti

    Jeu aux soupapes

    Chambre de

    combustion

    Tuyau de carburant

    Voir

    page

    9

    9

    9

    10

    10

    10 11

    12

    12

    13

    13

    Manuel

    datelier

    Manuel

    datelier

    Manuel

    datelier

    Manuel

    datelier

    Tous les

    ans

    ou

    300 h

    (2)

    (2)

    Tous les

    6 mois

    ou

    100 h

    (1)

    (4)

    (2)

    Aprs toutes les 1000 h (2)

    Tous les 2 ans

    (Remplacer si ncessaire) (2)

    A effectuer aprs le nombre de mois ou

    dheures dutilisation indiqu en retenant

    lintervalle le plus court des deux.

    Chaque

    utilisation

    Vrifier le niveau

    Vrifier le niveau

    Coupelle de dcantation

    Rservoir de carburant et

    filtre carburant

    10/08/31 10:12:31 33Z5R600_007

  • FRANAIS

    PLEIN DE CARBURANT

    Carburant recommand

    HUILE MOTEUR

    Huile recommande

    TEMPRATURE AMBIANTE

    NIVEAU MAXIMUM DE CARBURANT

    BOUCHON DEREMPLISSAGEDESSENCE

    8

    Essence sans plombIndice doctane pompe dau moins 86Indice doctane recherche dau moins 91Indice doctane pompe dau moins 86

    Etats-UnisSauf Etats-Unis

    Ce moteur est certifi pour fonctionner sur de lessence sans plomb ayantun indice doctane pompe dau moins 86 (ou un indice doctane recherchedau moins 91).Refaire le plein dans un endroit bien ar avec le moteur arrt. Si lemoteur vient de tourner, le laisser dabord se refroidir. Ne jamais faire leplein lintrieur dun btiment o des vapeurs dessence pourraientatteindre des flammes ou des tincelles.On peut utiliser une essence sans plomb ne contenant pas plus de 10%dthanol (E10) ou de 5% de mthanol en volume. Le mthanol doitcontenir des cosolvants et des inhibiteurs de corrosion. Lutilisation decarburants ayant une teneur en thanol ou mthanol suprieure celleindique ci-dessus peut occasionner des problmes de dmarrage et/ouperformances. Elle peut galement endommager les pices mtalliques,en caoutchouc et en plastique du systme dalimentation en carburant. Lesdommages au moteur ou problmes de performance rsultant delutilisation dun carburant avec des pourcentages dthanol ou mthanolsuprieurs ceux qui sont indiqus ci-dessus ne sont pas couverts par lagarantie.

    Lhuile est un facteur dterminant pour la performance et la dure deservice.Utiliser une huile automobile 4 temps dtergente.

    Le carburant renvers ne fait pas seulement courir des risques dincendie;il est galement nuisible pour lenvironnement. Essuyer immdiatementtout carburant renvers.

    Garder lessence loin des veilleuses des appareils, barbecues, appareilslectriques, outils lectriques, etc.

    Faire le plein avec prcaution pour viter de renverser du carburant. Nepas remplir le rservoir de carburant compltement. Dans certainesconditions dutilisation, il peut tre ncessaire de baisser le niveau ducarburant. Aprs avoir fait le plein, resserrer le bouchon de remplissagede carburant fond.

    Faire le plein jusquau bas de la limite de niveau maximum de carburantdu rservoir. Ne pas trop remplir. Essuyer tout carburant renvers avantde mettre le moteur en marche.

    Utiliser une huile moteur 4 temps rpondant ou dpassant lesprescriptions pour la catgorie de service API SJ ou ultrieure (ouquivalente). Toujours vrifier ltiquette de service API sur le bidon dhuilepour sassurer quelle porte bien la mention SJ ou ultrieure (ouquivalente).

    Si lon ne compte utiliser lquipement quoccasionnellement ou parintermittence, consulter la section sur le carburant dans le chapitreREMISAGE DU MOTEUR (voir page ) qui fournit des informationscomplmentaires sur la dgradation du carburant.

    Ne jamais utiliser de lessence vicie ou contamine ou un mlangedhuile/essence. Empcher la pntration de salet ou eau dans lerservoir de carburant.

    Le carburant peut endommager la peinture et certains types deplastiques. Veiller ne pas renverser de carburant lorsquon remplit lerservoir. Les dommages causs par du carburant renvers ne sont pascouverts par la Garantie limite