Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in...

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Foundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

Transcript of Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in...

Page 1: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

Foundry’s Role in the Accelerating Automotive Supply Chain

Keh-Ching Huang, PhD

Senior Director of Marketing,

UMC

Page 2: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Automotive Industry Megatrends

Safer

Greener

Smarter

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• Collision avoidance

• Driving assistance

• Improve fuel efficiency

• Lower CO2 emission

• Always connected

• Autonomous driving

Page 3: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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More ECU Needed to Support Megatrends

•More sophisticated ECUs (electronic control unit) used to achieve what can not be done before!

•Semiconductor content per car is increasing continuously

50

75

100

Average # of ECU in a car

2011 2015 2019

~350

~495

Average semiconductor content per car, $

2011 2015 Source: IC Insight Source: iHS

Page 4: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Permeation of Smartphone User Experience

Consumers expect a similar experience from automotive electronics…

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User Experiences Sharing

Information-access:

• Intuitively

• User-friendly

• Update-able

Driving innovation cycle shortening

Fabless play a more important role in the supply chain!

Foundry more involved in auto value chain!!

Page 5: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Pervasive Usage of Semiconductor in Automobile

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Networking

CAN

LIN

FlexRay

SAFE-BY-WIRE

MOST

Bluetooth

Ethernet

Infotainment

Dashboard

Car audio

Connectivity

Entertainment

ITS/GPS

Car navigation display

Power Train

Engine control

- Engine

- Fuel injection

- Knock control

HEV/EV motor

Transmission

Chassis

Steering/EPS

Brake/ABS

Traction control

Suspension

Chassis control

Safety

Airbag

TPMS

Collision warning

Parking assistance

Back monitor

Night vision

Body

Power door

Power window

Climate control

Seat control

Mirror and wiper control

Electronic system

Alternator, battery,

and starter

Lighting

Diagnostics

In-car data bus

Page 6: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Diversified Silicon Technologies Required

: eNVM : Logic/MM : MMRF : CIS, MEMS : eHV : BCD

Networking Electronic

System

MCU

Sensor

DC/DC

Inverter Injector

Gate Driver Solenoid

MCU

Interface IR thermo.

ADC/DAC

CAN/LIN Radar

RF

Sensor

MCU

AP/BB

GPS WiFi USB BT

Ethernet

Display

MCU

DSP

ADC/DAC

Interface

NFC

CAN/LIN

FlexRay

RF

Sensor

DC Motor WL-Charger

DC/DC

MCU

Interface Charger

Regulator Fuel Gauge LED driver

MCU

CAN LIN

FlexRay MOST

RF

Driver Interface DC/DC

Auto

Power Train Safety Infotainment Body Chassis

MCU

Sensor

BLDC Pre-driver

DSP ADC/DAC

Interface

CAN LIN

Sensor

DSP ADC/DAC

Interface

DC/DC

DC/DC

DSP

ADC/DAC

CAN LIN

• Key components in auto systems

Page 7: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Across Wide Range of Technology Nodes

0.35um 0.25um 0.18um 0.13um 90nm 65nm 40nm 28nm

: eNVM : Logic/MM : MMRF : CIS, MEMS : eHV : BCD

Technology Coverage for Automotive Semiconductor

Page 8: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Stringent Requirements on Auto Devices

Parameter Temperature Operation Time Humidity Tolerated Field Failure Rates Documentation Supply

Consumer 0oC 40oC 1-3 years Low < 10% None None

Industrial -10oC 70oC 5-10 years Environment <<1% conditional Up to 5 years

Automotive -40oC 85/150oC Up to 15 years 0% up to 100% Target “zero failure” Must Up to 30 years

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Requirements on Electronic Devices

Source: Robert Bosch GmbH

Page 9: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Beyond Technology: Production Robustness

ECU Module/Component

Makers’ Requirements Full Scope of

Foundry Solutions

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Liability

Capacity

Productivity

Reliability

Quality

Longevity

Business Continuity

Auto Grade Technology Solution

AEC Q-100 Qual

Turnkey Service

Auto Service Package

Certification, TS16949 etc.

Page 10: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Certifications for Automotive Production

10

ISO TS16949

ISO 22301

ISO 15408 Common Criteria EAL-6

Quality Management Systems

Business Continuity

Management Systems

Information technology --

Security techniques --

Evaluation criteria for IT

security

Page 11: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Foundry Value Propositions for Auto Customer

•Different focus on automotive semiconductor value chain

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Specification

Design

Production

Verification

System Specification

Design

Production

Verification

System

IDM Fabless Module House

Specification

Design

Production

Verification

System

Adaptive Service Model for different value chain customers.

Production

Verification

Production

Design

Production

Design

: Foundry’s Major Involvement

Page 12: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Solutions for Automotive Value Chain

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Specification Design Production

High temp. PDK (150oC)

SPICE Model

Libraries

Memory

AEC Q-100 Platform

Process Qualification

IP Qualification

Porting Service

Automotive Service

Package (ASP)

Turnkey Service

Screening (part of

ASP)

Statistical Yield Limit

Statistical Bin Limit

Part Average Test

Dynamic V-Stress

Verification System

Page 13: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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High Temperature FDK Supported

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Note:

Tj: junction temp.

Ta: ambient temp.

Maximum temperature for AEC-Q100 Grade 0 Parts

Design

Page 14: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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AEC-Q100 Automotive Grade Qualification

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Group D Die Fabrication Reliability Tests

HCI, NBTI, TDDB, EM, SM

Process Qualification

Group E Electrical Verification Tests

Pre/Post Stress Test, ESD, Latchup, Fault Grading, Characterization

Group C Package Assembly Integrity Tests

Bond Shear, Bond Pull, Solderability, Solder Ball Shear, Lead Integrity

Group B Life Tests

HTOL, ELFR, NVM

Group A Accelerated Environment Stress Tests

PC, THB, TC, HTSL

Product Qualification Part Operating Temperature Grades

Grade Ambient Operating Temperature

Range

0 -40oC to +150oC

1 -40oC to +125oC

2 -40oC to +105oC

3 -40oC to +85oC

Group D Tests fully supported

by Foundry

AEC-Q100-REV-H (September 11, 2014)

Design

Page 15: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Proven Porting Flow for IDM Customers

• Gap Analysis

• FMEA

• Kick-off Meeting

Preparation

Stage - 1

Physical Matching

Electrical Matching

Cross Fab Verification

Validation

Stage - 2

BKM Process

Wafer Level Qual.

Product Level Qual.

Qualification

Stage - 3

CM

Production

Page 16: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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The Ultimate Goal - “Zero Defect”

Automotive Service Package

Production Control

Quality Management

System

Screening

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Zero Defect

Automotive Service Package enabling the pursuit of Zero Defect goal.

Production

Page 17: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Turnkey Service with Backend Ecosystem

•Turnkey service provided with TS-16949 certificated OSAT partners.

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J-Device Amkor STATSChipPAC

ChipBond UTAC Ardentec GT

ASE Amkor SPIL KYEC

SPIL ChipMore KLT UTAC

JCET / jcap NFME ASE Amkor

ASE Ardentec PTI

Bump

W CP Package FT

Verification

Page 18: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

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Business As Usual Is Simply Not Enough!

Quality Excellence

UMC commit Quality Excellence

to meet stringent automotive

specifications/standards

Value Creation

Adaptive Service Model to

create the values for

various auto customers

Priority Support

UMC understand the

importance of stable

delivery and promise

the priority support

Long-term Partnership

UMC be the reliable

partner to support

the long life-cycle of

auto parts production

committed to deliver

SM

Page 19: Foundry’s Role in the Accelerating Automotive Supply · PDF fileFoundry’s Role in the Accelerating Automotive Supply Chain Keh-Ching Huang, PhD Senior Director of Marketing, UMC

Thank You!