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    Subject to modications All rights reserved

    Technical dataall dimensions in mm

    BESISTA540 contents

    Page 1 Rod anchors

    Page 2 Tension rods

    Page 3 Extension and tensioning sleeves

    Page 4 Circular discs

    Page 5 Compression rod connections

    Page 6 Compression rod connections, data formPage 7 Suspension rings

    High-grade tension and compression rod systems for buildings and civils

    Our tension rods are made of S540N, an extra-high-quality modied S460N with a guaranteed yieldstrength of 540 N/mm. Another unique feature of BESISTA

    are hot-dip galvanized rod threads for

    sustainable construction.

    Please make use of our unique, cost-effective thread sizes M14, 18, 22, 33, 39, 45 and 68,whichare marked red in the picture. Sizes M8, 27, 52, 60, 72 and 76 half-red in the picture are likewiseonly partially available from other manufacturers. BESISTA

    is the only tension rod manufacturer

    to supply all possible sizes between M8 and M76. This allows tremendous cost savings whileconserving valuable materials.To capitalize on these relevant advantages, unique to BESISTA

    ,

    please select the optimum sizes in your structural designand always state the limit tensile forcesin the tendering specication.

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    Note:Given that, for BESISTA tension rod systems, the required thread screw-in depth and corrosion protec-tion are ensured by the inspection hole, the cover sleeves are not structurally necessary.

    MRod anchor

    8

    10

    12

    14

    16

    18

    20

    22

    24

    2730

    33

    36

    39

    42

    45

    48

    52

    56

    60

    64

    68

    72

    76

    24

    29

    35.4

    41.2

    45.6

    51.6

    56

    63

    69

    7886

    95

    104

    112

    121

    129

    138

    149

    161

    173

    184

    196

    206

    221

    14.2

    17.5

    21

    24.5

    27.5

    31.5

    35

    38.5

    42

    4752.5

    57.5

    63

    68

    73.5

    79

    84

    91

    99

    105

    112

    119.5

    126

    134.5

    7

    9.2

    11.2

    13.4

    16.4

    16.6

    19.6

    19.6

    21.8

    23.827

    32.2

    32.2

    37.4

    37.4

    42.8

    42.5

    47.8

    52.8

    58

    58

    63

    68

    73

    15.3

    18

    22

    24.5

    28

    31.5

    35

    37.5

    41

    4651

    56.5

    61

    66.5

    70

    76

    81.5

    87

    93

    99

    106

    113

    119

    126

    19

    23

    27.2

    31.8

    38.5

    40.2

    46.5

    50

    54.5

    61.467.6

    78

    80.8

    90

    95

    105

    110

    120

    132

    142

    147

    160

    168

    183

    59.5

    71.5

    83.5

    96

    108.5

    122

    135

    148

    164

    184203.5

    220

    241

    259.5

    279.5

    301

    325.5

    351

    378

    401

    431

    457.5

    480

    509.5

    14

    16

    18

    20

    22

    26

    28

    30

    36

    4044

    46

    50

    54

    58

    64

    70

    74

    80

    84

    92

    96

    100

    108

    23

    28

    32

    37

    42

    46

    51

    57

    63

    7178

    83

    92

    98

    107

    114

    125

    137

    146

    155

    167

    177

    185

    195

    8.5

    11

    13

    15

    17

    19

    21

    23

    25

    2831

    34

    37

    40

    43

    46

    50

    54

    58

    62

    66

    70

    74

    78

    6

    8

    10

    12

    15

    15

    18

    18

    20

    2225

    30

    30

    35

    35

    40

    40

    45

    50

    55

    55

    60

    65

    70

    C1 L4 w1 MeT

    16

    20

    23

    27

    31

    34

    37

    42

    45

    5156

    60

    67

    71

    78

    82

    91

    100

    106

    113

    122

    129

    135

    141

    d2 w2

    8

    10

    12

    14

    16

    18

    20

    22

    24

    2730

    33

    36

    39

    42

    45

    48

    52

    56

    60

    64

    68

    72

    76

    (Re

    =540N/mm

    Rm

    =720N/mm),

    8.8or10.9

    (Re

    =540N/mm

    Rm=

    720N/mm)

    S540N

    (Re

    =540N/mm

    Rm

    =720N/m

    m)

    S540N

    S540N

    29.6

    32.3

    38.4

    41.9

    48.4

    53.9

    59.9

    62.9

    67.8

    75.182.1

    92.6

    98.8

    106.8

    115

    126

    129

    145

    158

    168

    175

    188

    196

    212

    d1 L1 Steel grade

    Pin

    L5 C2

    28

    35

    41

    47

    52

    57

    62

    70

    75

    8593

    99

    112

    117

    130

    136

    153

    167

    175

    187

    203

    214

    224

    244

    t4 L VL L6

    Gusset plate

    Dimensions ofrod anchors BESISTA

    540Technical data Page 1

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    Dimensions of BESISTA

    540tension rods

    Tension rods of S540Nmust be supplied exclusively by BESISTA International GmbH. In order to avoid confu-sions with steel of lower strength, BESISTA International GmbH is always supplies S540N as standard - even ifS460N, S355 or S235 would be sufcient under the design.

    Tension rods of S355and S235can also be supplied by others. In such cases, the quality has to be certied bythe client. Compliance with the provisions of the European Technical Approval issued by DIBt, Berlin, andBESISTA International GmbH shall be ensured. As a rule, however, tension rods should be obtained fromBESISTA International GmbH together with the rod anchors as an integral BESISTA tension rod system.

    Note:When using extension and tensioning sleeves, the thread lengths of the tension rods are shorter.

    M8

    10

    12

    14

    16

    18

    20

    22

    24

    2730

    33

    36

    39

    42

    45

    48

    52

    56

    60

    64

    68

    72

    76

    34

    39

    45

    51

    57

    65

    71

    75

    87

    96107

    114

    124

    133

    142

    154

    166

    175

    189

    199

    216

    227

    237

    252

    GL

    8

    10

    12

    14

    16

    18

    20

    22

    24

    2730

    33

    36

    39

    42

    45

    48

    52

    56

    60

    64

    68

    72

    76

    d

    7

    9

    11

    13

    15

    16

    18

    20

    22

    2528

    30

    33

    36

    39

    42

    45

    49

    52

    56

    60

    64

    68

    72

    SW

    Technical data Page 2

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    Dimensions of BESISTA

    540extension and tensioning sleeves

    The extension sleeveswith continuous, right-hand internal threads are used to extend and secure the tensionrods. For additional safety the threads of BESISTA sleeves are longer than necessary.

    Note: The tension rods must be securely lockedat the centre of the sleeve to ensure that the complete rod isturned when tensioning. The thread screw-in depth is reached when the rod threads project from the sleeve on

    both sides by no more than 4 thread pitches.

    The tensioning sleeveswith left- and right-hand threads are used to pretension the tension rods. They canalso be used as turnbuckles, e.g. in order to increase the adjustment distance.

    Note: The required thread screw-in depth is reached when, after the tensioning process, the threads arevisible in both inspection holes.

    Extension sleeves Tensioning sleeves

    Technical data Page 3

    MExtension sleeve (VH)

    810121416182022

    2427303336394245485256

    6064687276

    28

    35

    42

    49

    56

    63

    70

    77

    84

    95

    105

    116

    126

    137

    147

    158

    168

    182

    196

    210

    224

    238

    252

    266

    LV

    14.0

    16.0

    20.0

    22.0

    27.0

    30.0

    33.0

    36.0

    39.0

    42.0

    48.0

    52.0

    56.0

    64.0

    68.0

    72.0

    76.0

    daS540

    88.9

    95.0

    101.6

    108.0

    114.3

    121.0

    127.0

    daS355

    28

    35

    42

    49

    56

    63

    70

    77

    84

    95

    105

    116

    126

    137

    147

    158

    168

    182

    196

    210

    224

    238

    252

    266

    LS daS540 daS355

    8

    10

    12

    14

    16

    18

    20

    22

    24

    27

    30

    33

    36

    39

    42

    45

    48

    52

    56

    6064

    68

    72

    76

    S(tensioning)

    4

    4

    5

    5

    6

    6

    6

    6

    8

    8

    8

    8

    10

    10

    10

    10

    10

    12

    12

    12

    12

    15

    15

    15

    dbo(hole)

    Tensioning sleeve (SH)

    14.0

    16.0

    20.0

    22.0

    27.0

    30.0

    33.0

    36.0

    39.0

    42.0

    48.0

    52.0

    56.0

    64.0

    68.0

    72.0

    76.0

    88.9

    95.0

    101.6

    108.0

    114.3

    121.0

    127.0

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    Dimensions of BESISTA

    540circular discs

    The circular discs are supplied in S355 as standard. We fabricate special larger discs for cases where thesmallest angle is less than 50. See Special components in MENU.

    M

    8

    10

    12

    14

    16

    18

    20

    22

    24

    27

    30

    33

    36

    39

    42

    45

    48

    52

    56

    60

    6468

    72

    76

    96

    118

    140

    162

    184

    204

    224

    248

    268

    302

    334

    364

    400

    430

    466

    496

    534

    582

    626

    668

    718764

    800

    848

    Da

    Circular discs

    30

    36

    42

    48

    54

    60

    66

    72

    78

    88

    98

    108

    118

    128

    138

    148

    158

    170

    184

    196

    210226

    234

    248

    Di

    64

    78

    94

    108

    122

    136

    150

    164

    178

    200

    222

    244

    266

    288

    310

    332

    354

    382

    414

    442

    474506

    530

    566

    Sm

    6

    8

    10

    12

    15

    15

    18

    18

    20

    22

    25

    30

    30

    35

    35

    40

    40

    45

    50

    55

    5560

    65

    70

    w2

    8.5

    11

    13

    15

    17

    19

    21

    23

    25

    28

    31

    34

    37

    40

    43

    46

    50

    54

    58

    62

    6670

    74

    78

    d2

    Technical data Page 4

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    Subject to modications All rights reserved

    Dimensions of BESISTA

    540compression rod connections

    All types are individually manufactured by BESISTA International GmbH in accordance with the clients structuralcheck on load-carrying capacity. Welding of the compression rod connections to the steel tubes is carriedout by others.Please note: For compression loads, the pin diameters are larger than those of standard pins for tensileloads. In order to limit the critical transition distance L, the adjustment distance LVis also shorter than for ten-sion rods.

    Type 2: one-part, as machined com-ponent made of S355 for timber or forwelding to steel tubes made of S355

    Type 1:machined solid rods up to 76 mm made of S540N

    M

    8101214161820

    222427303336394245485256

    6064687276

    10

    121416182022

    242730333639424548525660

    64687276

    80

    d1

    16

    20

    23

    27

    31

    34

    37

    42

    45

    51

    56

    60

    67

    71

    78

    82

    91

    100

    106

    113122

    129

    135

    141

    10.5

    131517192123

    252831343740434649545862

    66707478

    82

    Lmin d1 L5 t

    6

    8

    10

    12

    15

    15

    18

    18

    20

    22

    25

    30

    30

    35

    35

    40

    40

    45

    50

    5555

    60

    65

    70

    mm2

    A (Sp)

    36.6

    58

    84.3

    115

    157

    193

    245

    303

    353

    459

    561

    694

    817

    976

    1121

    1306

    1473

    1758

    2030

    23622676

    3055

    3463

    3889

    8

    10

    12

    14

    16

    18

    20

    22

    24

    27

    30

    33

    36

    39

    42

    45

    48

    52

    56

    6064

    68

    72

    76

    5

    6

    7

    8

    9

    11

    12

    13

    14

    14

    15

    17

    18

    19

    20

    21

    21

    21

    24

    2426

    26

    26

    26

    13

    16

    19

    22

    25

    29

    32

    35

    38

    41

    45

    50

    54

    58

    62

    66

    69

    73

    80

    8490

    94

    98

    102

    Lmax

    Transition distance

    Depends on

    selectedouter

    diameterof tube.

    Since there

    are over 6.000variants, L8 is

    determined by

    BESISTA Inter-

    national.Please specify

    system lengths

    L8

    In accordance withstructural check on

    load-carrying capacity

    Tube V-seamWall

    thicknessVLapprox.

    Technical data compression rod connections

    Type 3: two-part, as machined component made of S355 for timber orfor welding to steel tubes made of S355, though with higher-strengththreaded pins made of S540N

    Technical data Page 5www.besista.com

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    Subject to modications All rights reserved

    Data form, compression rod connections

    Note for dimensioning:proof of buckling strength also in transition distance L shall be provided by the

    structural engineer. The BESISTAsafety rod systems installation instructions shall be observed. The dimensi-ons for the compression rod connections shall be individually determined by BESISTA International GmbH andthe connections specially manufactured.

    BESISTArod anchors are able to transmit both tensile and compressive forces under the European TechnicalApproval ETA-08/0038, see MENU Design loads page 4. For compression loads, the pin diametersare lar-ger than those of standard pins for tensile loads. See MENU Technical data page 5 or ETA Annex 7. In orderto minimize the buckling length in the transition distance L, the adjustment distances are shortened, deviatingfrom the standard length of the tension rods.

    BESISTA

    compression rod systems are available in three types:the lower-cost type 1as machined solid rodsmade of S540N up to 76. Type 2as one-part machined components made of S355 for timber or for weldingby others to steel tubes made of S355. Type 3two-part, consisting of a machined component made of S355 fortimber or for welding by others and higher strength thread pins made of S540N. The connection geometry forboth types is the same.

    To be lled in by BESISTA

    d1Diameter of pin mm:d2Bore in the gusset plate mm:VLReduced adjustment distance (app. 1x M per side) mm:LTransition distance min. approx. mm: max. approx. mm:L8Centre of pin to start of timber or tube mm:Plate thickness mm:

    L5Plate projection mm:AspStress cross-sectional area mm

    2:

    To be lled in by the customerType 1 Types 2 and 3 Building project: Date:

    Customer: Street:

    Zip code: Location: Phone: Fax:

    Compression rod connections Type 1 (see page 5) pcs.:

    Compression rod connections Type 2 a. 3 (see page 5) left pcs.: right pcs.:

    Rod anchor size BESISTA540 M:

    Timber or outer tube diameter mm:

    Wall thickness of tube mm:

    Spigot diameter - absolutely necessary mm:bl = black or hdg = hot-dip galvanized bl: hdg:

    BESISTA540

    Technical data Page 6www.besista.com

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    M Suspension rings for solid rods

    810

    12

    14

    16

    18

    20

    22

    24

    27

    3033

    36

    39

    42

    45

    48

    52

    56

    60

    6468

    72

    76

    Dimensions of BESISTA

    540suspension rings

    The suspension rings serve to suspend the tension rods of all BESISTA tension rod systems.Unlikesleeves with straps, they permit turning and tensioning of installed tension rods together with the precise align-ment of suspended rods.

    810

    12

    14

    16

    18

    20

    22

    24

    27

    3033

    36

    39

    42

    45

    48

    52

    56

    60

    6468

    72

    76

    Sh

    1416

    20

    22

    27

    30

    33

    36

    39

    42

    4852

    56

    64

    68

    72

    76

    88.9

    95

    101.6

    108114.3

    121

    127

    H

    8

    10

    12

    14

    16

    Sv

    45

    50

    60

    65

    75

    85

    90

    95

    105

    115

    120

    130

    135

    140

    Ab

    6

    8

    10

    12

    15

    t

    810

    12

    14

    16

    18

    20

    22

    24

    27

    3033

    36

    39

    42

    45

    48

    52

    56

    60

    6468

    72

    76

    Sh

    8

    10

    12

    14

    16

    Sv

    40

    45

    50

    60

    65

    75

    85

    90

    95

    Ab

    6

    8

    10

    12

    15

    t

    A1

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    A9

    A10

    A11

    Ring no.

    A2

    A3

    A4

    A5

    A6

    A7

    A8

    A9

    A10

    A11

    A13

    A14

    A15

    A16A17

    A18

    A19

    Ring no.

    Suspension rings for extension

    or tensioning sleeves

    Suspension rings

    Technical data Page 7www.besista.com