DRIVE 2017 | 26 October - CIRCULAR DESIGN - Resource Driven Design

RESOURCE DRIVEN DESIGNCircular value creation with discarded products and materials

Happy consumer

Retail/dienstverlening

Fabrikanten van eindproducten

Fabrikanten van halffabrikaten

Grondstoffenleveranciers

repair/maintain

reuse/redistribute

refurbish

remanufacture

recycle

“Optimal Use” Modellen

Voor bedrijven die zorgen

voor levensverlenging en

betere benutting van

producten.

“Circular Design” Modellen

Voor bedrijven die producten zó

ontwerpen dat waarde langer

behouden kan blijven.

“Value Recovery”

Modellen

Voor bedrijven die waarde creëren

door producten na de gebruiksfase

weer integraal op te knappen, of

minimaal de onderdelen of

grondstoffen weer geschikt te

maken voor hergebruik.

Bron: J. Hinfelaar e.a. “Kansen voor Circulaire Business Modellen” In: Tijdschrift Milieu, mrt 2016

Is resource driven design the missing link ?

Value Hill

What can design do to retain the circular value of waste materials?

• What are the design considerations when using discarded products and materials?

• Which circular design principles fit resource driven design?

• How do we create the eco-systems that are needed?

• What are suitable collaborative business model strategies?

Program of this session• A second life of a stadium seat

Inge Oskam • Studio Hamerhaai: design from waste

Niki Schoonderberg, Boudewijn van den Bosch• Q&A with the audience

• RECURF: reusing textile waste in biocomposite productsMark Lepelaar

• Circular furniture at Ahrend Kees de Boer

• Q&A with the audience

• Discussion on key insights

Is it possible to give stadium seatsa valuable second life?

Exploration and evaluation of three scenario’s:1. Redistribution to other stadiums2. Upcyling seats to consumer chairs3. Recycling material for new applications

Illustraties: HvA Urban Technology

Research project with:

Amsterdam ArenaDesko3DforMakersHB|3and many others

Funded by KIEM-VANGRegieorgaan SIA

Exploring scenario 2:Upcycling seats to consumers chairs

Design principle A: reusing original steel frame

Beeld: HvA Urban Technology

Prototype by Ahrend

Design principle B: using other existing frames

Preferably discarded frames

Complex because of notmatching connections points andvolumes


Design principle C: customised frame

Specials / small series

Prototype by Pantar

with wood from old pallets


Design principle D: digitally produced frame

– CNC flatpack: assembly at home

– Without connecting materials (circular design)

– Option: customisation to client needs (design, measures, finishing)


+ =

Design principle D: digitally produced frame

3D print node: to be printed and assembled at home


Exploring scenario 3:Recycling material for various applications

Charactarisation of material

Material properties

as input voor designers

Illustratie: HvA Urban Technology

Virgin materiaal Huidige stoel Persen Spuitgieten

Treksterkte (MPa) 31 25,7 14,42 25,7

Smeltpunt (°C) 130 210 215 230

Hardheid (Shore D) 62 60,5 61,5 60,5

Dichtheidstest 0,91 0,92 0,91 0,91

E-modules (MPa) 1250 729,72 702 428

Pressing and injection moulding

Good processing characteristics

Images: HvA Urban Technology

3D printingstandard and large scale


EVALUATION IMPACT 3 SCENARIO’S

• Economic value: survey among certificate holders shows large interest for chairs made of old stadium seats.

• Ecological value: redistribution has the highest positive ecological impact when the seats replace newly produced seats, otherwise upcycling scenario.

• Social value: each scenario can be optimised based on specific social topics.

1. Redistribution

2.Upcycling

3.Recycling

OTHER RESULTS & NEXT STEPS

• Part of the AA seats are actually upcycled Earlier involvement in the renovation process may create a much bigger impact! Other stadiums?

• High potential to retain the emotional value of the product/materialWhat are ways to capture this emotional value? In what type of products/designs?

• Different circular design principles may be usedWhat principles are most suitable, recognised andappreciated? What is the role of the emotional value? Download publication

www.hva.nl/onderzoek/publicaties

Design invitation design agencies


Applying specific circular design strategies from ‘Products that Last’

Assignment students circular product design

• Amsterdam-based design agencies, with experience in using waste materials

• What design would you make with the stadium seats, making a circular design, capturing its emotional value

Aad Kruiswijk

AAT art & technology

Lounge chair

Foto’s: HvA Urban Technology

With retirement

Niki Schoondergang en Boudewijn van den Bosch

Studio Hamerhaai


‘Ajax the great’

Bob Vos en Alessandro Iadarola

Studio Polimeer


Circular design principles andemotional value of reuse

• Interviews with designers: – design considerations

– challenges

• Survey among visitors exhibitions: – appreciation of products

– recognisability of circular design principles

– emotional value

Ultimate goal (this and other projects):

– develop design strategies, methods and tools for resource driven design

Exhibit at Work in Progress

Dutch Design Week 2017

Preliminary insights: two lines of thinking

Seats

• To be inspired by ‘what is’, both physically and emotionally

• Keep element in tact, making beautiful products

• Prevent new waste, use standard connectors, or none

Material

• When product is not inspiring, use the material for other products

• Stay close to the original material

• Work with the material, making beautiful products

• Circular design strategies:• Design for attachment and trust

• Design for demounting and reassambly

• Story telling is key to capture the emotional value

One of the designers:

“as a designer you provide thetemporary storage for materials”

what’s next?

Niki SchoondergangBoudewijn van den Boschwww.studiohamerhaai.nl

RECURF: new material combinations of textilewaste streams and biobased plastics

biobasedfeedstock

biobasedplastics

products forinterior and exterior

textilewaste

fibre processing

new materialcombinations

product fabrication


Onderzoeksproject (2015-2019)

in samenwerking met

Onderzteund door:

Database and300 samples of new biocompositeswith uniqueproperties

Three options for processing textile/PLA intoa biocomposite

Pressing with a weaving


Illustration::AUAS Urban Technology

Table top jute/PLA


Pictures± AUAS - Urban Technology

by: Students minor new materials 2016In coop with: Starbucks, Havivank, HvA

Hot pressing of non-wovens

Suitcase jute/PLA

By: Students minor new materials 2016In coop with : Starbucks, Havivank, HvA

Illustration: AUAS Urban Technology Illustration: AUAS Urban Technology

Board fins of denim/PLA

By: Students minor new materials 2016In coop with: Sympany, Frankenhuis, Havivank, HvA

Illustration: HvA Urban Technology


Lamps of jute/PLA en uniform/PLA

By: Students Engineering


Pre- or post processing

Result:

• Testing pre- or post processing

• Hard-soft

• Flexible shapes

• Research look & feel

Status:

• Promising for making 2,5 and 3D shapes

Local shaping

Material Experience Lab/ TU-DelftElvin KaranaDavine Blauwhoff

Laser engraving


Laser cutting


Hard/Soft


Pressing, Injection Moulding, 3D printing(granulate and very short fibres)

Armrest for ahrend oase chairwith woolen cutting waste

Beeld: Ahrend Beeld: HvA Urban Technology

3D filament printing

By: Kaj Callenbach

In coop with: Rodenburg Biopolymers, BAC (BiobasedApplicatie Centrum/Avans), Starbucks, Frankenhuis, HB3D, HvA


CASE STARBUCKS: Lounge terras chair jute fibre BMC

Illustration: AUAS Urban Technology

Design: Tim van der SchildenIn coop with: Starbucks, NPSP BV, AKZO, HvA

Material properties andcharacteristics for designers

Illustrations: AUAS Urban Technology with students TUDelft

Material Driven Design

Quality of the material, in technicalproperties as well as experiential qualities

• Step 1. Development materials

• Step 2. Material properties

• Step 3. Vision development

• Stap 4. Product design

I;;ustrations: Davine Blauwhof, TU Delft

TinkeringTinkering

Experiential qualities

1. Aesthetic: (the origin of) the fibres can be recognised

2. Haptic: the materials have a different and pleasant touch

3. Accoustic: the materials have a damping effect on fibrationsand have a different ‘sound’ themselves

4. Emotional: people have possitive associations with materialswith story and properties

Relevant Design strategies

1. Longevity and trust • through experiential qualities

2. Closing loops • by using biobased and discarded materials

3. Slowing down and decreasing use of materials• by improving properties

Unique properties:

lighter, stronger and stiffer, sound damping, experiential qualities

Digital processing:

hard-soft, flexible-stiff in one product and production step

Beneficial environmental impact:

better than conventional materials

Multiple cycles feasible:

mechanic and biochemic recycling is promising

Circular business model:

waste fibre suppliers are potential launching customer

CONCLUSIONS

WHAT’S NEXT: RECURF-UP!Sheet and shell like biocomposite products

Design: German Benavides Morán

By using digital production

www.samiraboon.com Super Folds

http://www.samiraboon.com/

www.hva.nl/onderzoek/publicaties

Vote for RECURF

www.facebook.com/RAAKaward

RAAKaward

Program• a

Ahrend Revolt design 1953

Ahrend Revolt design 1953, Result design 1956, reintroduced 2017

Ahrend Well chair range design 2017

Ahrend Oase armchair design 1958

Step 1: Design

design, modular design

design, design for maintenance

C2C certificate as a proof

Step 2: Sourcing

The materials used are safe and healthy for humans and the environment.

70% of our powder coatings are healthy non-toxic powder coatings

Step 3: Production

Ahrend produces savings with renewableenergy and raw materials.

We are surrounded by the Green Forest

We recycle all our materials

Step 4: Maintenance

Products maintain their value with goodmaintenance.

During use, we adapt products bothaesthetically and functionally.

Step 5: Reuse

Ahrend Reuse takes old furniture back to give it a next life.

This not only saves costs, but reduces CO2 emissions and waste to 95%

Step 6: Recycle

From 100% of the materials used by Ahrend, value is recovered.

At our production sites there are basics on the recycled bin

aluminum

polyamide

textile

steel

thermal recycling20%

material recycling80%

Ahrend is since 2011

Zero-Waste-to-Landfill

The amount of energy that Ahrend has saved since 1990 is comparable to

lighting the lights of the Eifel Tower for 350 years

350

36,000,000The amount of water that Ahrend has saved since 1990 is comparable to

36 million shower turns

85,000The amount of waste that Ahrend has saved since 1990 is comparable to

the yearly amount of litter of 85,000 households

18,000The amount of CO2 that Ahrend has

saved since 1990 is comparable to the capacity that is needed

to drive 18,000 cars for a year

Sustainable results

The many configurations of the Ahrend 2020 chair makes this chair suitable for different work environments.

The upholstery and the foam are not glued. Reupholstering and disassembly are therefore extremely simple.

Components are interchangeable. This allows aesthetic and functional

adjustments to be made.

But sustainable progress is not just about what you've already done, but more about…

…what the next step is and how to improve yourself continuously

with each other, by sharing knowledge andby working together

RECURF project shares knowledge and research. Ahrend OASE armchair armrest with an improved experience valueby mixing crunched wool cutting waste in the granulate.

Based on the first prototypes we expect an increase in haptic, thermal sensationand aesthetics.

RECURF project

TPS mixed 30% grinded Wool fibersPLA mixed 30% grinded Wool fibers

ReBlend FabricPerfection of imperfection

How do we create a sustainable future together?

DRIVE 2017 | 26 October - CIRCULAR DESIGN - Resource Driven Design

Design

Transcript of DRIVE 2017 | 26 October - CIRCULAR DESIGN - Resource Driven Design