Development of Microwave-Assisted Biodiesel …gokenkyukai/6thGO/6thGO03.pdfThe biodiesel abbreviate...
Transcript of Development of Microwave-Assisted Biodiesel …gokenkyukai/6thGO/6thGO03.pdfThe biodiesel abbreviate...
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• 電子伝導体 • プロトン伝導体
• 絶縁体 • プロトン伝導体
• 光還元 • 熱還元 • ヒドラジン還元
epoxide carbonyl hydroxyl carboxyl
Oxygen function groups Carbon Bonds
(defect)
酸化グラフェンのプロトン導電性
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プロトン伝導
proton
electron
電子/プロトン混合伝導 SO4
2-ドープ
プロトン伝導
混合導電性酸化グラフェン
エポキシ基がプロトン輸送サイト
J. Am. Chem. Soc., 135, 8097 (2013)
Angew. Chem., Int. Ed. 134, 6997 (2014) Chem. Commun., 50, 14527 (2014) Chem. Mater., 26, 5598 (2014)
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O O2
e-
H+
O
e-
e-
O
H2O
anode
e- e-
e-
cathode
H2
H2
H2 H+
H+ H+
H+
H+
H+
H+
Fuel cell
GO-based proton exchange membrane
Typical proton exchange membrane material
Hydrophilic site
Hydrophobic site
H+
Graphene Oxide
H+
H+ The protons move through hydrophilic domains
H+
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GO
dispersion
Cross-section
GO
membrane
Vacuum filtration
AFM image
Graphene oxide (GO)-membrane
Graphite powder
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Hummers' Method
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Catalysis of Graphene Oxide
Features
Large surface area
Acid catalyst
Separation is easy (being heterogeneous)
Inexpensive and environmentally friendly
High microwave absorptivity and thermal conversion
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π-π相互作用
sp2ドメイン
Proton path
Solid acid sites?
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Carbon
neutral
plants (ex, Rapeseed,
soybean, sesame)
CO2
Vegetable
oil Biodiesel
Photosynthesis
Generation
Fuel Production
Burning
Background and Motivation of the Study
Biodiesel has attracted attention from the viewpoint of carbon neutral.
What is Bio Diesel Fuel : BDF ?
The biodiesel abbreviate Bio Diesel Fuel, is a generic name of a fuel for diesel engines
made from plant/vegetable oil, which is one of many sources of biomass energy.
It has similar properties of light oil and its material composed of fatty acid methyl esters.
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Conventional BDF Production Process
By-products
Waste Oil
FFA
triglyceride
Methanol
Methanol
Esterification
Acid catalyst conditions
(e.g. H2SO4)
Base catalyst conditions (e.g. NaOH, KOH)
BDF
Glycerin
Alkaline
Wastewater
Products
Transesterification
R-COOH+CH3OH ⇄ R-COO-CH3+H2O
CH2-COO-R1 CH2-OH
CH-COO-R2 + 3 CH3OH ⇄ 3R-COO-CH3 + CH-OH
CH2-COO-R3 CH2-OH CH2-OH
CH-OH CH2-OH
CH2-COO-R1
CH-COO-R2 CH2-COO-R3
R1-COO-CH3
R2-COO-CH3 R3-COO-CH3
R-COOH
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Although the reaction rate is very slow,
transesterification reaction proceed even under acid catalyst.
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Microwave Heating Method
Electric field
Molecules with electric dipoles
Molecules turn in alternating electric field.
Collide to each other thus generating heat.
◇Internal and localized heating
◇High-speed and selective heating
◇High heating efficiency and fast response,
and temperature limiting nature
◇Clean energy
◇Good operation and work environment Microwave irradiation
Reactants are heated directly
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Mechanism of MW irradiation
Advantage of MW irradiation
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Synergy of Microwave Heating Method and
Functionalized Carbon-Based Catalyst
・MW heating
High-speed and selective heating
・Graphene Oxide
High microwave absorptivity
and thermal conversion
Under heterogeneous catalysis, the reaction takes place on
the internal and external surfaces of solid catalyst.
Graphene oxide has strong microwave absorptivity, the
irradiation directly acts on the catalyst forming ‘hot spots’,
with temperature far higher than the bulk temperature of
the mixture.
microwave
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Main Objectives
Use of carbon-based heterogeneous catalyst (GO)
under microwave heating method
One-pot esterification and transesterifications ・ ・
Waste Oil
triglyceride
+ Methanol
Esterification
BDF
GO
MW irradiation
Transesterification
FFA
R1-COO-CH3
R2-COO-CH3 R3-COO-CH3
CH2-COO-R1
CH-COO-R2 CH2-COO-R3
R-COOH
CH3OH
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Microwave oven
Fiberoptic
thermometer
Condenser (for methanol reflux)
Experimental Apparatus
Experiments
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Results & Discussion
Effect of GO as catalyst: (Esterification)
Effect of GO as catalyst
(reaction time = 5min, methanol/oleic acid molar ratio = 8:1, and MW power = 200 W)
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0
10
20
30
40
50
60
70
80
90Y
ield
[%
]
0.62 %
↓
No catalyst GO
(1 wt%)
Esterification reaction efficiently proceed
within a short reaction time of 5 min with the
GO catalyst.
Esterification reaction
R-COOH+CH3OH ⇄ R-COO-CH3+H2O
Esterification of oleic acid
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Results & Discussion
Comparison of catalysts: (Esterification)
Comparison of catalysts
(reaction time = 5min, methanol/oleic acid molar ratio = 8:1, and MW power = 200 W)
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30
40
50
60
70
80
90Y
ield
[%
]
Amberlyst-
15
ZrO2-
SO3H Graphite
Oxide GO
Acid content
Catalyst GO GrO ZrO2-SO3H Amberlyst-15
H+[mmol/g] 3.95 2.34 1.26 4.80
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(reaction time = 5min, methanol: oleic acid molar ratio = 8:1)
Comparison of Heating Methods: (Esterification)
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Results & Discussion
0
10
20
30
40
50
60
70
80
90
Yie
ld
[%
]
Conventional
heating
Microwave
irradiation Ultrasonic
irradiation
Mechanism of US irradiation
MW heating method is
a better choice
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Effect of methanol/oleic acid molar ratio on FAME yield.
(MW irradiation power = 200W, and amount of catalyst = 1 wt%)
Effect of methanol/ oleic acid molar ratio on FAME yield
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Results & Discussion
0 1 2 3 4 560
70
80
90
100
MW irradiation time [min]
Yie
ld [%
]
methanol/oleic acid molar ratio● 4/1△ 8/1 ▼ 12/1
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FIRST GENERATION
ETHANOL
• Sourced from Corn and
sugarcane
• Mature fermentation
technology
• Issue on food security
SECOND GENERATION
ETHANOL
• Sourced from biomass residues
• Requires advance technology to
make cellulose accessible
• Widely available
Ethanol fuel for internal combustion
engine and gasoline blend
additive
PRESENT
SCENARIO
IDEAL
SCENARIO
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Department of Applied
Chemistry and Biochemistry
• Non-edible natural biopolymer
• Structurally consists of d-glucose linked with β-1,4 glycosidic bond
• Difficult to depolymerize due to: • Flip-flop conformation
• Crystalline structure due to inter- and intra-chain hydrogen bonds
Cellulose
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Fiber Optic
Temperatur
e sensor
Pressure
sensor
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Cellulose
Graphene oxide
Water
Hydrolysate:
TOC, HPLC
Solid residue: dried
→ XRD, TGA
Microwave Power: 200 – 800 W
Reaction temperature: 120OC –
200OC
Reaction time: 0 – 60 min
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Effect of MW and GO on tramp and Heating rate
tramp = time to reach desired
reaction temp
MW+GO resulted to shorter
tramp and higher heating
rates
Desired temp (200OC) was
achieved within 30sec
(800W) to 162 sec (200W)
Higher heating rates help
suppress degradation of
polymers and occurrence of
side reactions (Rogalinski et
al., 2008)
Reaction conditions: 0.1 g MCC, 0.1g GO, 10ml water, 200OC, zero thold
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Temperature and reaction time-dependency of MCC hydrolysis
Lowest temperature for glucose generation began at 160OC, thold = 5min (0.7%)
Shortest time is at thold = 0 min, 200OC (1%)
GY% increased as temperature increased and reaction time (thold) prolonged
Highest GYwt% of
46% at 200OC, 1 hr
Reaction conditions: 0.1 g MCC,
0.1 g GO, 10ml water, 200 W
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Comparison with Previous Findings (Hydrolysis of Microcrystalline Cellulose)
Catalyst Cellulose:
Catalyst
(wt/wt)
Reaction
conditions
Time (hr) Glucose
Yield (%)
Rinaldi et al.,
2008
Amberlyst
15DRY 5*
373 K
(100OC) 5 0.9
Zhang et al.,
2012 C-SO3H-IL 2*
363 K
(90OC) 2 33
Suganuma
et al. C-SO3H 0.083*
373 K
(100OC) 3 4
Zhao et al.,
2014
Dispersed
GO 0.9*
423 K
(150OC) 24 49.9
This study GO + MW 1 473 K
(200OC) 1 46
as cited by Yabushita et al., 2014
*Amorphous cellulose, typically ballmilled
The present study yielded competitive glucose yield with shorter reaction time vs. previous studies
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Parallel/ Side reaction: Formation of Degradation Products
High selectivity
to Glucose
High heating
rates suppressed
formation of
degradation
products (DP)
such as Levulinic
acid and 5-HMF
DP started to
form at 200OC, 1
hr reaction
Reaction conditions: 0.1 g MCC, 0.1 g GO, 10ml water, 200OC, 200W
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Contribution of Tramp on depolymerization with MW only
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MW MW + GO
CrI, (%) Crystallite size
(nm) CrI, %
Crystallite size
(nm)
Avicel 74 ± 1 5.3 74 ± 1 5.3
200W (a) (a) 70 4.9
400W 73 5.4 67 4.9
600W 72 5.3 71 4.6
800W 73 5.4 63 1.9
With MW alone, no significant change in CrI and
crystallite size and no glucose generation, which
means cellulose polymer cleavage did not occur
Reaction conditions: 0.1 g MCC, 10ml water, 200OC, zero thold