Building a Continuous Wave Erbium Doped Fiber Laser and Amplifier Ben Baker Kristen Norton.
Designed to Print Continuous Carbon Fiber · 2017-11-07 · Designed to Print Continuous Carbon...
Transcript of Designed to Print Continuous Carbon Fiber · 2017-11-07 · Designed to Print Continuous Carbon...
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Designed to Print Continuous Carbon Fiber
實威國際股份有限公司 |工程副總 |彭聖介
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OverviewThe Landscape
The Technology
Markforged
3D Printing 101
The Printer
The Material
The Software
The Mark Two
Designing for 3D Printing
Post Treatment
Workshop
Application
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3D Printing 101
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Additive Subtractivevs
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What are the benefits to
3D Printingin-house?
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What Industries Benefit from 3D Printing?
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3D Printing Applications
Rapid Prototyping
Rapid Manufacturing
Jigs & Fixtures
Injection Molding Prototypes – Rapid / Custom Tooling
Double-Injection Molding Process Simulation
Over-Molding Process Simulation
GIS
Sand Casting
Investment Casting
Silicon Molding
Vacuum Forming
Metal Coating - Electroplating
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Cost Benefit - Custom Tooling
Conventional Method
Aluminum Plates
Lead time: 3-4 weeks
Cost: $1,500
3D Printing
Lead time: 2-3 days
Cost: $300
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Additive Technologies Base Materials
Selective Laser Sintering (SLS) Thermoplastics, metal powders, ceramic powders
Stereolithography (SLA) Photopolymer
Fused Filament Fabrication (FDM/FFF) Thermoplastics, eutectic metals
Multi-Jet Printing (MJP) Photopolymer
Plaster-Based 3D Printing (PP) Plaster / gypsum
Laminated Object Manufacturing (LOM) Paper, foil, plastic film
Direct Metal Laser Sintering (DMLS) Almost any alloy metal
Electron Beam Melting (EBM) Titanium alloys
3D Printing Technologies
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FFF (Fused Filament Fabrication)
=
FDM (Fused Deposition Modeling)
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FFF Materials
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Have you ever printed a part that wasn’t
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This is where
steps in.
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Markforged Manufactures a Complete Solution.
Unique Machine Breakthrough Material Great Software
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High Strength Nylon
Stronger as ABS
Higher melt temperature
Flexible when thin
Low coefficient of friction
High lubricity
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How is Markforged Better?
You can now
print composite
parts with the
strength of
Aluminum
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…How is That Possible?
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10 TONSWERE SUPPORTED
BY THIS 3D PRINTED BRACKET
2015Ford F-150Weight:4942 pounds
Pounds
22,100
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Continuous Fiber Filament (CFF)
One part – Thousands of continuous fibers
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SANDWICH PANEL CONSTRUCTION
1) Nylon bottom +3 carbon fiber layers
2) Honeycomb core for light weight
3) 3 carbon fiber layers + Nylon top
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• Fiberglass CFF Filament
– Highest strength-to-cost
• Kevlar CFF Filament
– Best abrasion and impact resistance
• Carbon Fiber CFF Filament
– Highest strength-to-weight
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Strong and Stiff
Stronger than ABS
Stiffer than ABS
24x
27x
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Smooth Sidewalls
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…How is That Possible?
Plastic Nozzle Fiber Nozzle Plastic Shield
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Over-mold PCBs,
hard mounting points,
and more.
…with 10 micron repeatability.
Precision Machine Design
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The Mark Two
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Unique Features
• Silent
• Elegant
• Tough
• Industrial Level
• Modules Design
• IOT Product
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Internet Of Things
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F
EDC
A
B
Power Entry
WiFi Antenna
Power Switch
USB Port A
Ethernet Port
USB Port B
A
B
C
D
E
F
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Main Mother Board
Beagle Bone Assembly
LCD Module
USB Hub
WiFi Adapter
Case Fan
Print Head Cable
Z-Axis Motor
1
2
3
4
5
6
7
8
3
2
4
5
6
78
1
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Two Nozzles in Print Head
FiberPlastic
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Print Bed
320mm x 132mm x 154mm
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Fiber Extruder
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Fiber Spool
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Dry Box
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The Control Panel & Firmware
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Part Name
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The Software
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EIGER
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Eiger Deployment Options
Cloud Local Storage On-Premise
Log in at Eiger.io
Runs on Google Chrome
Cloud Storage
Desktop App
Windows & Mac OS
Needs Online Connection
MK2 Enterprise / Mark X
Standalone Software
Windows & Mac OS
Separate Purchase
+ Annual Licensing
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I need some help with this part.
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Unable to Level Print Bed
I can’t lower the front-left part of the bed enough to fit the shims under the nylon nozzle. If I try, the screw of the kinematic coupling board will fall out. Is there a way to fix this?
Mark Two
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I need assistance to better orient fiber into this part.
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The Materials
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Nylon
Nylon reinforced with Fiberglass
(or High Strength High Temp Fiberglass)
Nylon reinforced with Kevlar
Nylon reinforced with Carbon Fiber
Onyx (chopped Carbon Fiber)
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for interlayer strengththan ABS than ABS
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Layer Resolution
Nylon / Onyx Only parts:
0.1 mm, 0.125mm, 0.2 mm
Parts with …
• Carbon: 0.125 mm
• Fiberglass: 0.1 mm
• Kevlar: 0.1 mm
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Fiber Fill Basics
Concentric Isotropic
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Outer Shell Inner Holes
All Walls
Concentric Fill
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Isotropic Fill
Few Rings Many Rings
Fiber Gap
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Fiber Fill Basics
Minimum Thickness for a strand Minimum Thickness for a loop
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Fitting Fiber In Small Parts
1x 0.5x
Fiber Fills Whole Tooth
Fiber Only Reaches Pitch Circle
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Fiber Fill Strategies
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Sandwich Panel
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Sandwich Panel
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Sandwich Panel
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Shelling
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Striping (Superimposed Sandwich Panels)
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Full Fiber (Iso or Concentric)
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Office Friendly
• No liquids
• No chemicals
• No post-cure
• No fumes
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Remove Supports
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Sanding & Painting
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Design for Printing
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Wet Nylon
Bed Leveling
Designing for 3D Printing
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Material Applications
Best for abrasion
& impact
resistance
Kevlar HSHT Fiberglass
Stiffer than FG; Best
for extreme
conditions
Fiberglass
Highest strength-
to-cost
Carbon Fiber
Stiffest material;
highest strength-to-
weight
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Rapid Prototyping
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Rapid Prototyping
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Rapid Prototyping
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Machining Parts
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Impact Resistance
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Fastener & Harness
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Jigs & Fixtures
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Jigs & Fixtures
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Rapid Custom/Tooling
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Quick Mold
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RECAP
Mark TwoFiber reinforcement
Stronger and Stiffer
Carbon Fiber, Kevlar and Fiberglass
Precision Machine Design
IOT Solution
Eiger Cloud Software
Easy to Use
Rock solid reliability
Machining parts
Jigs & Fixtures
Rapid custom Tooling
Strength to Cost
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Thank You