Datasheet VT Modular En

download Datasheet VT Modular En

of 52

Transcript of Datasheet VT Modular En

  • 8/17/2019 Datasheet VT Modular En

    1/521

    VT modular.Modular System forLSC Manifold Valve Plates

  • 8/17/2019 Datasheet VT Modular En

    2/522

    y1 Load Sensing Directional Control Valve

    shown as sub plate mounted valve,alternatively availableas sandwich valve

    y2 Cross-sections

    thoroughly dimensioned in several nominal sizes

    y3 Valve control spool

    with integrated compensators and pressure copiers

    y4 Compensator

    downstream, for compensation, 1 per side

    y5 Pressure copier

    integrated in compensator, 1 per side

    y1

    y2

    y3

    y4

    y5y

    6y7y

    8

    y9

    y10

    y6 Centering spring

    in 2 versions for 2 pilot pressure ranges

    y7 Shim

    independently adjustable start of function on each side

    y8 Throttle check valve

    in pilot pressure port, adjusting valve dynamics

    y9 Mechanical stroke limiter

    independent flow limitation on each side.

    y10 Pilot-operated pressure relief valves

    with flat f low-pressure characteristic,make-up function optional

    Design features>> directional control valves available as sub plate mounted valves and sandwich valves

    >> designed for the Linde Synchron Control (LSC) – Load Sensing System

    >> nominal sizes 18, 25 and 30

    >> flows up to 600 l/min (size30)

    >> downstream compensators (Post-Compensated LS system)

    >> individual characteristic due to separate compensators and pressure copiers for sides A and B

    >> proportional flow distribution in case of system saturation

    >> modular design for the configuration of control plates for 1-12 functions

    >> functionality can be modified via intermediate plates

    >> optionally with hydraulic or electric piloting

     

    Product benefits>> approved quality since LSC-introduction in 1984

    >> highest flow in Load Sensing Systems in the market

    >> fast machine response & low hysteresis

    >> intuitive machine operation through compensating for load effects – also during multi-functioning

    >> maintains flow relations, even during system saturation (all functions remain active)

    >> high handling performance

    >> low energy consumption

    >> high system efficiency

    >> easily adaptable to applications

    >> quick availability even for quantity 1

  • 8/17/2019 Datasheet VT Modular En

    3/523

    Linde Hydraulics Data Sheets

    The data on which this brochure is based correspond to the current state of development. We reserve the right to make changes

    in case of technical progress. The dimensions and technical data of the individual installation drawings are prevailing. The features

    listed in this data sheet are not available in all combinations and nominal sizes. Our sales engineers will be happy to provide advice

    regarding the configuration of your hydraulic system and on product selection.

    Product Application Linde terminology

    Pump Regulating pump open loop operation HPR-02

    Variable displacement pump closed loop operation HPV-02

    Motor Variable displacement motor closed and open loop operation HMV-02

    Regulating motor closed and open loop operation HMR-02

    Fixed displacement motor closed and open loop operation HMF-02

    open loop operation HMF-02 P

    closed or open loop operation HMA-02

    Valve

    technology

    LSC manifold plate open loop operation VT modular

    Pilot valve bar open loop operation VD7S

    Electronics Control unit closed and open loop operation LINC

    Peripheral equipment closed and open loop operation

    Software diagnostics and parameterization LinDiag®

    Find the right products for your application. 

    Contents VT modular

    System explanations 4

    >> The open loop 4

    >> The LSC system 6

    >> LSC Manifold valve plate system VT modular 7

    General technical data 8

    Operational parameters 8

    System components 9

    >> Overview 9

    >> VT base plates 9

    >> Base plate VT4 10

    >> Base plate VT1 12

    >> Make-up module 14

    >> IF32 infrastructure modules 15

    >> LSC directional control valves series VW-01 19

    >> CF25 subplate mounted valves 21

    >> SW18 sandwich valves 25

    >> Control spools in directional control valves 27

    >> Valve equipment 29

    >> Functional modification of directional control valves 32

    >> CF25 plates 32

    >> SW18 plates 36

    >> Work port-mounted plates 38

    Configuration of the valve system 40

    >> Structure of modular system 40

    >> Structure of position numbers 41

    >> Maximum configuration VT4,

    position and direction system 42

    >> Maximum configuration VT1,

    position and direction system 44

    >> Minimum configuration VT4 / VT1 45

    >> Manifold valve plate configuration 46

    >> Mounting the manifold valve plate 46

    Example configurations 47

    >> Example configuration VT1 47

    >> Example configuration VT4 48

    External dimensions and masses 50

    Product range

  • 8/17/2019 Datasheet VT Modular En

    4/524

    System explanations. The open loop

    1 Hydraulic pump HPR-02 E1L 6 Hydraulic motor HMF-02

    2 Manifold valve plate 7 Cooler

    3 Pressure relief function 8 Filter

    4 Directional control valves 9 Tank

    5 Hydraulic cylinder 10 Venting valve

    ExplanationsThe hydraulic pump for open loop applications is equipped with two main ports: A suction port and a high pressure port. The

    suction port is connected to the hydraulic tank, the high pressure port to a manifold valve plate (directional control valves). When

    the hydraulic pump is driven, it draws hydraulic fluid out of the tank. The fluid circulates always from the hydraulic pump to the

    manifold valve plate and from there through lines to the corresponding actuators, like hydraulic cylinders and /or hydraulic motors.

    The pressure relief function limits the pump pressure on the primary side (primary relief / cut-off). Flow direction and velocity of

    the oil determine the direction of movement and speed of the hydraulic cylinders and the sense of rotation and speed of hydraulic

    motors. Then the hydraulic fluid flows back to the control plate and from there usually through a cooler and filter into the tank. In

    addition to the main ports, hydraulic pumps and motors also have filling, ventilation and leakage oil ports. The leakage oil from

    hydraulic components flows through separate lines back into the hydraulic oil tank. If the hydraulic oil tank is not pre-pressurized, a

    venting filter must be mounted on the hydraulic tank to ensure that no contamination can enter from the air into the tank.

    Function diagram (example)

  • 8/17/2019 Datasheet VT Modular En

    5/525

    ExplanationsHydraulic pump HPR-02 E1L

    P High pressure port

    T Suction port

    LS Load Sensing port

    L, U Filling, venting and leakage oil ports

    Port connected in such a way, that the case is always filled with oilHydraulic motor HMF-02

    A, B High pressure port

    L, U Filling, venting and leakage oil ports

    Port connected in such a way, that the case is always filled with oil

    Control plate VT

    P High pressure port for pump line

    T Tank port

    LS Load Sensing port

    A , B High pressure ports, work ports

    System explanations. The open loop

    Circuit diagram (example)

    1 Hydraulic pump HPR-02 E1L 6 Hydraulic motor HMF-02

    2 Manifold valve plate 7 Cooler

    3 Pressure relief function 8 Filter

    4 Directional control valves 9 Tank

    5 Hydraulic cylinder 10 Venting valve 

  • 8/17/2019 Datasheet VT Modular En

    6/526

    The LSC system

    The Linde Synchron Control (LSC) system is a Load-Sensing (LS) valve system with downstream compensators (post compensated).

    The LSC system for open hydraulic loops enables pump flow to be controlled by the flows required by the function, based on the

    load sensing technology (LS-technology). In an LSC system the effect of changing loads, a changing number of functions and

    varying load levels on different actuators is compensated.

     

    The LSC system in general works with a constant differential pressure (∆pLS) at the measuring orifices of all of the differentdirectional control valves. With this the control quality, especially in the partial control range, is independent of the effective load

    pressure on the actuator, because the flow remains constant, even under load changes. The regulating LS pump responds to flow

    requests of the valve and automatically provides the required f low, irrespective of the load pressure needed. „Load-Sensing“ means

    that the regulating LS pump „feels“ the LS signal as high pressure from the actuator with the highest load pressure.

     

    The LS pressure is generated by the pressure copier in the compensator of the directional control valve with the highest load

    pressure. The pressure copiers also select the highest LS pressure. The LS signal feedback travels from the LSC valve block through

    a pressure line to the LS port on the pump. This is the only external signal required to control the pump flow.

     

    The ∆pLS is the difference between pump pressure and LS pressure. With short-term changes in load pressure (LS signal), the

    ∆pLS also changes instantaneously. The pump responds by instantaneously changing its displacement, until the ∆pLS returns to a

    constant level. 

    Optimal functioning of the LSC system is ensured in combination with Linde regulating LS pumps. The absolute pump pressure

    value has no essential effect on the function. The pump automatically compensates for fluctuations in drive speed by adapting its

    displacement accordingly.

     

    Due to the post-compensation the LSC valves are able to maintain synchronous controllability of several actuators, even under

    excessive system demands. If the sum of all consumers demands more f low than is available, there are excessive system demands

    or saturation. Under such operating conditions the flow distribution ratio for the individual actuators is maintained. As a function

    of the flow shortage the ∆pLS drops accordingly. All actuators automatically keep their full proportionality to each other with only

    a reduction in cycle speed. This reduces the requirements on the machine operator, because control lever readjustments, as are

    common with other systems, are not required. The LSC system enables the realization of highly efficient hydraulic systems, which

    are strictly machine function oriented. 

    Our application specialists are looking forward to assist you in the individual layout of your machines.

    Functionality

    >> Highly dynamic, demand-oriented pump control

    >> Load holding at the start of movement

    >> Excellent precision control characteristics without

    readjustment

    >> Exact reproducibility of machine movements through

    precise control of actuators

    >> Load-independent, synchronous movements of severalactuators

    >> Proportional oil distribution, even with system saturation

    >> Automatic venting of directional control valve end caps

    >> Optimum movement continuity, even for combined

    movements

     

    Further optional functions

    >> High pressure protection for work ports

    >> Regeneration function

    >> remote control for LS pressure cut-off

    Machine equipment

    >> Customized system design for optimum implementation of

    customer requirements

    >> Optimum utilization of the installed power and improved

    efficiency of energy consumption

    >> High flexibility through manifolds with a building block

    concept

    >> Compact, integrated solutions>> Modular assembly of valve sections

    >> Optimized plumbing due to the omission of additional logic

    functions

     

    Benefit

    >> Perfect matching of the individual operating functions for

    customized vehicle characteristics

    >> Efficient and dynamic machine control for fast operating

    cycles

    >> Optimized energy balance for reduced fuel consumption

    and enhanced handling performance

    >> Simple and safe machine operation for fatigue-free and

    efficient working

    >> Unsurpassed reliability under harsh operating conditions

    >> Reduced installation times

     

  • 8/17/2019 Datasheet VT Modular En

    7/527

    LSC Manifold valve plate system VT modular

    The product range VT modular is a uniform modular designed manifold control plate system for open loop hydraulic applications

    based on the proven LSC valve technology.

     

    The series VT-01 C25-32 combines directional control valves for the control of hydraulic actuators with supply flows of up to

    600 l/min at pump pressures of up to 400 bar with valve manifold plates to provide the common infrastructure.

     

    Having one pump path and two return flow paths with streamlined cross-sections of 32 mm each, the power infrastructure is

    generously sized. This ensures low-loss transfer for pump flows of up to 700 l/min and return flows of up to 1000 l/min.

     

    The innovative, fully modular system enables the arrangement of manifold valve plate systems with maximum 12 directional control

    valve functions – for any conceivable valve technology applications in open loops within the described range of capacity. The

    standardized interfaces

     

    >> IF32 (Interface nominal size 32)

    >> CF25 (Common Footprint nominal size 25)

    >> SW18 (Sandwich nominal size 18) 

    enable free arrangement of the individual valve modules of the control plate and simple extension in already installed manifold

    valve plates based on the series VT-01 C25-32. The functional modules themselves are also freely configurable.

  • 8/17/2019 Datasheet VT Modular En

    8/528

    General technical data

    Permitted pressure fluids>> Mineral oil HLP acc. to DIN 51 524-2

    >> Other pressure fluids on request.

    Pressure fluid temperature range [°C] –20 to +90

    Operating viscosity range [mm²/s] = [cSt] 10 to 80

    Optimum operating viscosity range [mm²/s] = [cSt] 15 to 30

    Highest viscosity (short time during start up) [mm²/s] = [cSt] 1000

    Port specificationsHydraulic ports on system components are in accordance with ISO 6149-1, ISO 6162-1 and ISO 6162-2.

    Operational parameters

    System pressures

    >> Nominal pressure* 420 bar

    >> Pilot pressure range of

    hydraulic control levers /

    pilot pressure controllers

    6–25 bar (standard)

    6-19 bar (optional)

    Nominal flows>> Pump (P), overall 700 l/min

    >> Pump (P), each 500 l/min

    >> Tank/cooler (T/K) in total 1.000 l/min

    >> Directional control valve (A, B) SW18 230 l/min*

    >> Directional control valve (A, B) VW18 250 l/min*

    >> Directional control valve (A, B) VW25 400 l/min*

    >> Directional control valve (A, B) VW30 600 l/min*

    Function Port name Port size Maximum effective pressure [bar]

    Work ports A, B 3/4’’, 1’’, 1 1/4’’ 420

    Pump P SAE 1 ½“ 400

    Load sensing signal LS M14x1.5 380

    Tank T SAE 1 ½“ 30

    Cooler K SAE 1 ½“ 30

    Neutral tank T0 M14x1.5 2

    Pilot pressure pSt, Z M14x1.5 45

    PCO-remote control pressure (optional) DHS M14x1.5 45

    Pump test port xP M14x1.5 400

    Load sensing test port xLS M14x1.5 380

    Tank test port / auxiliary tank xT M27x2 30Neutral tank test port xT0 M14x1.5 2

    *) flows at ∆pLS=20 bar

    * Nominal pressure: Pressure for the designation or identification of a component.

    At the effective pressure of 420 bar, LSC-components are rated for max. 5 % of

    the overall operating hours. (500 h over 10.000 operating hours)

    >> for reliable proper function

    and long service life

    18 / 16 / 13 acc. to ISO 4406 or higher

    >> Minimum requirements 20 / 18 / 15 acc. to ISO 4406

    maximum size of hard contaminating particles: 200 µm

    Recommendation for viscosity ranges

    Operational parameters. Filtration

  • 8/17/2019 Datasheet VT Modular En

    9/529

    System components. Overview

    This section briefly introduces the available system components with their respective functions.

     

    >> VT4 base plate, hydraulic piloting

    >> VT1 base plate, hydraulic piloting

     

    >> IF32 infrastructure module for subplate mounted valves

    >> IF32 infrastructure module for subplate mounted valves with pump port

    >> IF32 infrastructure module adaptor plate IF32-SW18

    >> IF32 infrastructure module cover plate

    >> IF32 pressure relief module

     

    >> CF25 subplate mounted valves size 18

    >> CF25 subplate mounted valves size 25

    >> CF25 subplate mounted valves size 30

     

    >> SW18 sandwich valves size18

     

    >> CF25 intermediate plate LS disabled

    >> CF25 intermediate plate for regeneration

    >> CF25 cover plate

     

    >> SW18 intermediate plate LS disabled

    >> SW18 cover plate

     

    >> Tank-bypass plate 0.75“

    >> Tank-bypass plate 1.00“

     

    System components. VT base plates

    The VT base plate is the basic element of this modular system. It provides the basic infrastructure to supply the power and signal

    paths for all attached directional control valves and base plate extensions. Depending on the design further basic functions can be

    integrated in the VT base plates, such as the complete pressure relief for the hydraulic system.

     

    The VT base plates have various type dependent interfaces. These can be used to connect directional control valve modules andinfrastructure modules.

     

    >> The CF25 interface provides for the direct attachment of subplate mounted directional control valve modules of Linde series

    VW-01. The CF25 interface connects in parallel into the infrastructure provided by the VT base plate. The CF25 interface has been

    designed for valve supply flows of max. 600 l/min.

    >>The SW18 interface is used for the direct attachment of max. three directional control valve modules of Linde series VW18S-01

    in sandwich design. The infrastructure provided by the VT base plate is passed through each of the directional control valve

    modules. The SW18 interface has been designed for valve supply flows of max. 230 l/min.

    >> The IF32 interface  serves as a continuation of the infrastructure channels in the VT base plate by means of infrastructure

    modules. Those have CF25 and SW18 interfaces. Further directional control valves with CF25 or SW18 interfaces can be

    connected to these interfaces. The infrastructure modules may contain further infrastructure functions. The IF32 interface has

    been designed for pump flows of max. 700 l/min.

     

  • 8/17/2019 Datasheet VT Modular En

    10/5210

    System components. Base plate VT4-01 C25-32 H

    The base plate VT4-01 C25-32 H, hereafter referred to as VT4, is designed with three CF25, one IF32 and one SW18 interface. In the

    maximum configuration this allows for a combination of manifold valve plates with up to twelve directional control valve functions.

     

    >> Three subplate mounted directional control valve modules directly on the CF25 interfaces of the VT4

    >> Maximum three sub plate mounted directional control valve modules on infrastructure modules, which are directly connected to

    the IF32 interface of the VT4>> Maximum three sandwich-type directional control valve modules directly connected to the SW18 interface of the VT4

    >> Maximum three sandwich-type directional control valve modules connected to the IF32 infrastructure modules

     

    The VT4 base plate has the following integrated functions

     

    >> LS pressure cut off (LS-PCO) with optional remote control of the response pressure (Remote LS-PCO).

    >> Unload valve (opens the pump path to tank when the ∆pLS is exceeding 45 bar)

    >> LS drain (relieves the pressure in the LS line when no directional control valve is activated)

    >> Automatic bleed valves for the hydraulic actuation of the CF25 directional control valve modules.

    >> 3xM16 threads and 5xM12 threads for mounting purpose

    Mass approx. 70.8 kg

    Dimensions W×H×D 344×114.5×314 mm

    M12

    M16

    Function Port Name

    Pump P

    Tank T

    Cooler K

    LS LS

    Neutral tank T0

    LS test port xLS

    Pump test port xP

    Tank test port / auxiliary tank xT

    Neutral tank test port xT0

    PCO-remote control pressure (optional) DHS

    Pilot pressure pSt

    For further information about sizes and pressure ratings, see section«port specifications» in chapter «general technical data».

  • 8/17/2019 Datasheet VT Modular En

    11/5211

    System components. Base plate VT4-01 C25-32 H

    Circuit diagram with optional make-up module

    A = number of valves with locked actuator

    The diagram shows the characteristic for 280 bar without PCO

    remote control.

    The diagram shows a remote LS-PCO characteristic

    for 300 bar LS-PCO.

    The basis level of the LS pressure cut-off can be set to the

    following values in various pressure stages:

     

    Without LS-PCO remote control option: 160-370 bar

    With LS-PCO remote control option: 160-330 bar

    LS pressure cut-off (LS-PCO) LS-PCO remote control (optional)If the option «LS-PCO remote control» is selected at the order,

    the response pressure of the LS pressure cut-off (LS-PCO) can be

    raised by the amount of the pilot pressure level (usually 30 bar)

    applied to the DHS port.

    If the option is not ordered, the sealed metal plug on the DHS

    port must remain closed.

  • 8/17/2019 Datasheet VT Modular En

    12/5212

    System components. Base plate VT1-01 C25-32 H

    The base plate VT1-01 C25-32 H, hereafter referred to as VT1, is designed with one CF25 and one IF32 interface. The maximum

    configuration allows for manifold valve plates with up to 3 directional control valve functions.

     

    >> One subplate mounted directional control valve module directly on the CF25 interface

    >> Maximum two subplate mounted directional control valve modules on two infrastructure modules, which are directly connected

    to the IF32 interface of the VT1 

    Apart from the automatic bleed function for the hydraulic actuation of the CF25 directional control valve modules, no further

    functions are integrated in the base plate of the VT1. For this purpose one must always add a pressure relief module on the IF32

    interface when creating an independently working VT1 based control plate.

     

    The VT1 provides four M12 threads for mounting purpose.

     

    If the application requires the combination of a VT1 based control plate with a VT4 based control plate, the pressure relief function

    of VT4 can be utilized through an external plumbing. In this case the VT1 does not require an IF32 relief module.

    Mass approx. 18.5 kg

    Dimensions W×H×D 120×110×220 mm

    M12

    Function Port name

    Pump P

    Tank T

    Leak oil T0

    Load sensing signal LSA, LSB

    For further information about sizes and pressure ratings, see section«port specifications» in chapter «general technical data».

  • 8/17/2019 Datasheet VT Modular En

    13/5213

    System components. Base plate VT1-01 C25-32 H

    Circuit diagram

  • 8/17/2019 Datasheet VT Modular En

    14/5214

    Characteristic of the cooler and tank pressurization function

    A= dynamic pressure on T/K

    B= return flow quantity

    System components. Make-up module

    The VT4 and VT1 base plates can be optionally fitted with a make-up module on the external return flow ports, to pressurize the oil

    flow in the return flow paths with a defined pressure value. This boosts the make-up function of the work port relief valves in the

    VW directional control valves.

    Mass approx. 11.6 kg

    Dimensions W×H×D 109×98x175 mm

    Function Port name

    Tank T

    Cooler K

    For further information about sizes and pressure ratings,see section «port specifications» in chapter«general technical data».

  • 8/17/2019 Datasheet VT Modular En

    15/5215

    System components. IF32 infrastructure modules

    Infrastructure modules can be attached to the IF32 interface of VT base plates series VT-01 C25-32 to provide additional subplate

    mounted and sandwich-type directional control valve modules. Depending on their design, VT base plates can be fitted with max.

    three infrastructure modules connected in series per IF32 interface. IF32 infrastructure modules with CF25 interface always contain

    the automatic bleed valves for the hydraulic actuation of the CF25 directional control valve modules to be assembled.

     

    The following IF32 infrastructure modules are available>> IF32 infrastructure module for CF25 subplate mounted valve module

    IF32 module with CF-25 interface to mount a directional control subplate mounted valve module

    >> IF32 infrastructure module for CF-25 subplate mounted valve module with additional pump port

    as above, but with additional SAE 1 ½“ pump port

    >> IF32 adaptor plate for SW18

    IF32 module with SW18 interface for attachment of sandwich-type directional control valve modules

    (with threads to mount the assembly on a bracket)

    >> IF32 cover plate

    Plate to cover the IF32 infrastructure channels leak and pressure tight

    (with threads to mount the assembly on a bracket)

    >> IF32 relief module

    The IF32 relief module (with threads to mount the assembly on a bracket)

    contains basic functions to protect the hydraulic system:

    – LS pressure cut off (LS-PCO) with optional LS-PCO remote control (Remote LS-PCO)

    – Unload valve (opens the pump path to the tank when the ∆pLS is exceeding 45 bar)

    – LS drain (relieves the pressure in the LS line, when no directional control valve is activated)

    These functions are integrated in the VT4. Should the application require the operation of a manifold valve plate based on

    the VT1 base plate without being connected to a protected system, the use of an IF32 pressure relief module is mandatory.

    Characteristic of the relief function, see base plate VT4.

    IF32 infrastructure module for subplate mounted valves

    To extend the VT base plate by another CF25 interface. This module includes the automatic bleed function for hydraulic actuation of

    the CF25 subplate mounted valves.

    Mass approx. 19 kg

    Dimensions W×H×D 120×110×220 mm

  • 8/17/2019 Datasheet VT Modular En

    16/5216

    IF32 infrastructure module for subplate mounted valves with pump portTo extend the VT base plate by another CF25 interface with an additional pump port.

    System components. IF32 infrastructure modules

    Mass approx. 18.6 kg

    Dimensions W×H×D 120×110×220 mm

    Function Port name

    Pump P

    For further information about sizes and pressure ratings, see section«port specifications» in chapter «general technical data».

  • 8/17/2019 Datasheet VT Modular En

    17/5217

    System components. IF32 infrastructure modules

    IF32 infrastructure module adaptor plate IF32-SW18The IF32 infrastructure module „Adaptor plate IF32-SW18“ creates a transition between these two interfaces. Four M12 threads

    serve the purpose of mounting the assembly on a bracket.

    Mass approx. 8.1 kg

    Dimensions W×H×D 60×104×218 mm

    IF32 infrastructure module cover plateThe cover plate closes the stack on the IF32 interface leak and pressure tight. Four M12 threads serve the purpose of mounting the

    assembly on a bracket.

    Mass approx. 9.9 kg

    Dimensions W×H×D 60×104×218 mm

    M12

    M12

  • 8/17/2019 Datasheet VT Modular En

    18/5218

    IF32 pressure relief moduleThe IF32 relief module provides pressure relief (and LS-PCO) function, even as end plate. The functions for pressure relief and LS

    drain are identical with the ones of the VT4 base plate. Four M12 threads serve the purpose of mounting the assembly on a bracket.

    System components. IF32 infrastructure modules

    Mass approx. 12.6 kg

    Dimensions W×H×D 70×184x288 mm

    Circuit diagram

    Characteristic of the pressure relief functions,

    see base plate VT4.

    M12

    Function Port name

    Load sensing signal LS

    PCO remote DHS

    Load sensing test xLS

    Pump test xP

    For further information about sizes and pressure ratings, see section«port specifications» in chapter «general technical data».

  • 8/17/2019 Datasheet VT Modular En

    19/5219

    System components. LSC directional control valves series VW-01

    Directional control valves series VW-01 serve the purpose of dividing and controlling the supply flow fed through the infra-

    structure of the VT base plate to the different actuators and the return flows from the actuators. Based on the LSC technology they

    are designed as LS valves with a downstream compensator and a pressure copier individual for each actuator side. Compensators

    and pressure copiers are integrated in the hollow control spool design.

     

    The individual selection of compensator and pressure copier per side enables optimal matching to the application and ensures ahigh level of flexibility and functionality.

     

    The compensators compensate the system pressure down to the actuator load pressure and maintain the pressure drop over the

    control edge of the control spool (measuring orifice) at a constant level, until saturation is reached. At the start of control spool

    piloting the compensators open the path between pump and actuator only after the pump pressure has reached the load pressure

    level. This ensures that a function will not drop off when being actuated under load.

    PilotingIn all directional control valves series VW-01 the control spool is held in centered position by centering springs on either side.

    They are supported inside the control caps, through which the hydraulic pilot pressure signals are fed to the faces of the control

    spool. When a hydraulic pilot pressure signal is applied, the control spool is moved out of neutral position in accordance with the

    characteristic of the centering spring, whereby one work port of the valve section is opened to the pump path, while the other

    work port is relieved into the return flow passage.

     

    Depending on the pilot pressure controller (control lever) two pilot pressure ranges for LSC valves are available:

    >> Standard: 6 to 25 bar

    >> Alternatively: 6 to 19 bar

     Control lever characteristic

    50 % 100 %0 %

    1 Control lever stroke or angle

    2 Pilot pressure / valve flow

    3 Pressure range of control lever

    4 Pressure range of LSC valve

    5 Start of function

    Control lever pilot pressure

    LSC valve flow

    0 %

    100 %

    1

    2

    3 4

    5

  • 8/17/2019 Datasheet VT Modular En

    20/5220

    With respect to their characteristics, directional control valves series VW-01 can be side selectively configured according to their

    individual targeted application.

     

    >> Control spool characteristic

    Various control spools with matched compensator/pressure copier combinations:

    – Symmetric control spools for rotary actuators (motors) and synchronized speed cylinders (control spool S1x/S2x)

    – Asymmetric control spools for differential cylinders (control spool A1x)

    >> Start of function at the actuator movement function

    The start of actuator movement can be selected within the specified pilot pressure range.

    >> Control speed

    The positioning speed of the control spool can be influenced via throttle check valves in the pilot pressure ports.

    >> Control spool stroke

    The stroke of the control spool can be limited by stop screws. This enables optimal adjustment of the work port flow, based on

    the maximum available flow of a control spool.

    >> Cavity for work port relief valves

    The cavities can be used differently, depending on the application:– combined work port relief pressure relief/make-up valve

    – make-up valve

    – plug

    >> Control cap orientation

    The orientation of the pilot pressure port on the valve control cap can be altered in 90° steps.

     

    The functionality of directional control valve series VW-01can be further modified with intermediate plates and work port-mounted

    plates.

     

    The following directional control valves series VW-01 are available.

    System components. LSC directional control valves series VW-01

    Leakage characteristics of valves without additional measures

    Test conditions

    Pressure p = 200 bar

    Viscosity  υ = 30 cSt

    Standard piston clearance s = 13 µm

    size Q [ml/min]

    Without work port

    valve

    With VD20-03 work

    port valve

    18 50 60

    25 110 120

    30 120 130

    CF25 subplate mounted valves SW18 sandwich

    mounted valves

    Size 18 25 30 18

    Q*max [l/min] P -> A, B 250 400 600 230

    Qmax [l/min] A -> T 350 560 840 350

    Qmax [l/min] B -> T 250 400 600 250

    A, B 3/4“ 1“ 11/4“ 3/4“

    pStX, pstY M14×1.5

    *) flows at ∆pLS=20 bar

    See chapter for further details onVD20-03.

  • 8/17/2019 Datasheet VT Modular En

    21/5221

    System components. CF25 subplate mounted valves

    The CF25 sub plate mounted valves are designed for attachment to the CF25 interfaces on VT base plates and IF32 infrastructure

    modules in three nominal sizes with the following maximum possible flows (at ∆pLS=20 bar):

     

    >> VW18-01: 250 l/min

    >> VW25-01: 400 l/min

    >> VW30-01: 600 l/min

     

    The specified flows are independent from the position of the CF25 interface on the VT base plate or the position of the IF32

    infrastructure module with respect to the VT base plate, because the available CF25 interfaces are arranged parallel to the power

    infrastructure of the VT base plate.

     

    Besides the general characteristics of directional control valves series VW-01, CF25 subplate mounted valves have the following

    characteristics:

    >> Hydraulic piloting is possible through the pilot pressure ports on the valve caps, as well as through the pilot pressure channels

    in the valve footprint CF25.

    >> Automatic bleeding (obligatory) of pilot pressure lines and pilot pressure caps through the CF25 interface

    (by bleed valves in the VT base plates and IF32 infrastructure modules)>> Restrictor orifice (side selective/optional)

     

    Restrictor orificeThe two tank paths of the CF25 interface in VT base plates and IF32 infrastructure modules have a spot face to take up orifices. These

    orifices increase the return flow pressure and improve the control of high return flows. This prevents cavitation in the supply side

    in case of negative loads.

     

    Orifices with diameters of 10 mm and 15 mm are available.

    The following diagram helps to choose suitable orifices:

  • 8/17/2019 Datasheet VT Modular En

    22/5222

    VW18-CF25

    System components. CF25 subplate mounted valves

    Mass approx. 18.4 kgDimensions W×H×D 102×155×395 mm

  • 8/17/2019 Datasheet VT Modular En

    23/5223

    VW25-CF25

    Mass approx. 18.2 kgDimensions W×H×D 104×125×436 mm

    System components. CF25 subplate mounted valves

  • 8/17/2019 Datasheet VT Modular En

    24/5224

    System components. CF25 subplate mounted valves

    VW30-CF25

    Circuit diagram for CF25 subplate mounted valves

    Further information can be found in the sections about control spools in directional control valves and valve equipment.

    Placeholder for circuit symbols

    1 Control spool

    2 Work port pressure relief/

    Make-up valve (PRV/MUV)

    3 Throttle check valve TCV

    Mass approx. 27.2 kgDimensions W×H×D 102×192×428 mm

  • 8/17/2019 Datasheet VT Modular En

    25/5225

    System components. SW18 sandwich valves

    The SW18 sandwich valves can be mounted to the SW18 interfaces of VT base plates, to the IF-32 infrastructure modules or to other

    SW18 sandwich valves. Please notice that maximum three SW18 valve sections can be connected in series.

    VW18S-01 valve sections are designed in nominal size 18:

     

    Maximum flow VW18S-01: 230 l/min (at ∆pLS=20 bar)

     The specified flow refers to an SW18 sandwich valve section which is directly attached to the VT base plate or mounted on an IF32

    infrastructure module. Concerning further SW18 valve sections one must consider that the maximum flow depends on their position

    in the valve stack (based on the serial arrangement of the SW18 interface which is infrastructure-related. See chapter .).

    Influence of valve position on flow

    A VW18-CF25 subplate mounted valve 100 % flow

    B VW18-SW18 s andwich valve at position 1 in stack: 92 % flow (230 l/min)

    C VW18-SW18 sandwich valve at position 2 in stack: 85 % flow (215 l/min)

    D VW18-SW18 s andwich valve at position 3 in stack: 78 % flow (195 l/min)

    E Flow

    F Spool stroke

    In difference to the general characteristics of subplate mounted directional control valves series VW-01, SW18 sandwich valves

    have the following characteristics:

    >> Sandwich-type valve housing for SW18 interface, unlike sub plate mounted valve housing for CF25 interface.

    >> Automatic bleeding (optional) of pilot pressure lines and pilot pressure caps by bleed valves directly in housing or valve section.

    >> No restrictor orifices available.

  • 8/17/2019 Datasheet VT Modular En

    26/5226

    System components. SW18 sandwich valves 

    SW18 sandwich valve

    Mass approx. 15.5 kg

    Dimensions W×H×D 75×132×395 mm

    Circuit diagram SW18 sandwich valves

    Placeholder for circuit symbols

    1 Control spool

    2 Work port pressure relief/

    make-up valve (PRV/MUV)

    3 Throttle check valve TCV

    Further information can be found in the sections about control spools in directional control valves and valve equipment.

  • 8/17/2019 Datasheet VT Modular En

    27/5227

    System components. Control spools in directional control valves

    Circuit symbol A1x / S1x

    Circuit symbol S2x / S3x

    Spool typesThe following control spools are available for directional control valves CF25 and SW18:

    >> Type A1x  for asymmetric actuators

    >> Type S1x  for symmetric actuators without A-B-T path in neutral position

    >> Type S2x, S3x  for symmetric actuators with A-B-T path in neutral position

    Standard spoolsSee following pages for characteristics of different standard spool types.

    Special spoolsThese spools are available for special purposes. Further details are available on request:

    >> Type A12  sizes 25, 30 Regeneration spool, for example for boom cylinder function

    >> Type S30  sizes 18, 25 Track propel spool for straight propelling of two crawler drives

  • 8/17/2019 Datasheet VT Modular En

    28/5228

    System components. Control spools in directional control valves

    Characteristic spool type A10, size30

    The following characteristics apply for a ∆pLS=20 bar on the valve.

    Characteristic spool type A10, size18 Characteristic spool types S12 and S22, size18

    Characteristic spool type A10, size25 Characteristic spool types S12 and S22, size25

    Standard spools

     

    A Spool stroke

    Characteristic spool types S12 and S22, size30

  • 8/17/2019 Datasheet VT Modular En

    29/5229

    System components. Valve equipment

    The directional control valves can be equipped with a combined work port pressure relief and make-up valve VD20-03, a pure

    make-up valve, or a plug in the cavities on either side.

    Circuit diagram with work port pressure relief and make-up valve (PRV/MUV)

    Placeholder for circuit symbols

    1 Control spool

    3 Throttle check valve TCV

    Characteristic of optional work port PRV/MUV

    The characteristic was determined using a valve with a rated pressure of 360 bar at a flow of 20 l/min. The combined work port

    pressure relief and make-up valves VD20-03 are available in pressure settings ranging from 210 to 400 bar.

  • 8/17/2019 Datasheet VT Modular En

    30/5230

    System components. Valve equipment

    Characteristic of make-up valve in PRV/MUV VD 20-30 Characteristic of make-up valve MUV

    Circuit diagram without valve, with plugs

    Placeholder for circuit symbols

    1 Control spool

    3 Throttle check valve TCV

    Circuit diagram with make-up valve MUV

    Placeholder for circuit symbols

    1 Control spool

    3 Throttle check valve TCV

  • 8/17/2019 Datasheet VT Modular En

    31/5231

    System components. Valve equipment

    Control times measured at 60 °C - 27 cSt

    For the purpose of influencing the control speed of the control spool the directional control valves can be equipped with throttle

    check valves.

     

    These throttle check valves have appropriate threads to match the pilot pressure ports in the control caps.

    Circuit diagram with throttle check valves

    Placeholder for circuit symbols

    1 Control spool

    2 Secondary pressure relief/make-up valve

    (PRV/MUV)

    The stroke times of directional control valves can be selected in the categories:

    >> fast

    >> dynamic

    >> medium

    >> slow

    The stroke times for various nominal valve sizes and different pilot pressure ranges (springs) can be taken from the table below.

    Besides the option of no throttle check valve, the following sizes are available: 0.6, 0.8, 1.0, 1.15, 1.35.

    size18 size25 size30

    Category Tolerances

    [ms]

    tstroke

     [ms]/

    ∅ [mm]

    tdestroke

     [ms]/

    ∅ [mm]

    tstroke

     [ms]/

    ∅ [mm]

    tdestroke

     [ms]/

    ∅ [mm]

    tstroke

    [ms]/

    ∅ [mm]

    tdestroke

    [ms]/

    ∅ [mm]

    6–25 bar

    spring

    Fast

    (60–200 ms)±20 80/ w/o 90/ w/o 150/ w/o 170/ w/o

    220/ w/o 290/ w/oDynamic

    (200–300 ms)±30 200/1.0 220/1.0 220/1.35 250/1.35

    Medium

    (300-400 ms) ±30 330/0.8 360/0.8 325/1.15 360/1.15 320/1.35 420/1.35

    Slow

    (400–650 ms)±40 480/0.6 520/0.6 390/1.0 440/1.0 470/1.15 620/1.15

    6–19 bar

    spring

    Fast

    (50–200 ms)±20 70/ w/o 90/ w/o 140/ w/o 180/ w/o

    200/ w/o 310/ w/oDynamic

    (200–300 ms)±30 180/1.0 240/1.0 200/1.35 260/1.35

    Medium

    (300-400 ms)±30 290/0.8 400/0.8 290/1.15 380/1.15 290/1.35 440/1.35

    Slow

    (400–700 ms)

    ±40 410/0.6 570/0.6 350/1.0 460/1.0 430/1.15 650/1.15

  • 8/17/2019 Datasheet VT Modular En

    32/5232

    System components. Functional modification of directional control valves

    The functionality of directional control valve series VW-01 can be further extended with intermediate plates, cover plates and work

    port-mounted plates. Intermediate plates can be mounted under the valve section on its mounting interface (CF25/SW18).

     

    Work port-mounted plates are assembled after the valve section directly to the SAE work ports.

     

    Cover plates close the corresponding interface (CF25, SW18) leak and pressure tight.

    System components. CF25 plates

    CF25 intermediate plates and CF25 cover plates are to be mounted to the CF25 interface.

     

    Intermediate plates are used to generate a certain upstream function for the subplate mounted valve arranged above it. This

    enables specific optimization of valve functions onto the application.

     

    The following CF25 intermediate plates are available:

    >> CF25 intermediate plate LS disabled

    >> CF25 intermediate plate for regeneration

     

    CF25 intermediate plate LS disabledWhen a pilot pressure signal is applied to ports pStA or pStB, the intermediate plate LS disabled interrupts the forwarding of the LS

    signal from the subplate mounted valve to the VT base plate and adjacent valves. The LS signal transmission from the VT base plate

    towards the subplate mounted valve remains active. No other signals will be interrupted.

     

    In a multi-functional control this function makes sure that the system pressure is not determined by the load pressure of thedisabled valve section, after this section has moved an actuator against its end stop. Without this function the system pressure

    would increase up to max. LS pressure (LS-PCO value). All other functions would have their flows assigned with significantly

    higher compensation losses. With this disable function the system pressure is defined by the next lower function. The valve

    section with disabled LS pressure still receives oil with the current system pressure. This reduces compensation losses and ensures

    a pressure supply, which is sufficient for the section that has been moved against the end stop. Overall system efficiency increases,

    without a noticeably impairment of the function.

     

    Application example

    Closing a grapple and holding it closed to clamp material, while extending the arm at the same time. In this case the pilot pressure

    signal to extend the arm disables the LS signal from closing the grapple.

  • 8/17/2019 Datasheet VT Modular En

    33/5233

    System components. CF25 plates

    Mass approx. 5.3 kg

    Dimensions W×H×D 102×40×218 mm

    Thread positions LSA disabled LSB disabled LSA and LSB disabled

    D1 closed open closedD2 open closed closed

    D3 open closed open

    D4 closed open open

    CF25 intermediate plate LS disabled

    Function Port name

    Disable LS pstA, pstB

    For further information about sizes and pressure ratings, see section«port specifications» in chapter «general technical data».

  • 8/17/2019 Datasheet VT Modular En

    34/5234

    System components. CF25 plates

    Characteristic of LS disabled function

    0 LS signal disabled

    1 LS signal active

    CF25 intermediate plate for regenerationWith the regeneration plate the return flow to the tank from the head side of a differential cylinder is diverted to the make-up

    valve of the rod side. The remaining tank return connection of the manifold block must be equipped with a return flow throttle (see

    section CF25 subplate mounted valves), to increase the return flow pressure. This return oil utilization is frequently used for

    functions which e.g. retract the cylinder by gravity and in which the rod side is hardly ever pressurized or only with very low

    pressure values.

    The use of the intermediate plate for regeneration demands the use of a regeneration spool in the directional control valve. See

    section «special spools» in chapter «System components. Control spools in directional control valves» for further information.

    Application example

    Lowering the boom. Very often the required flow from the pump to the rod side can be distinctly reduced to achieve a considerablegain in efficiency.

    Mass approx. 4.9 kg

    Dimensions W×H×D 102×35×210 mm

    CF25 intermediate plate LS disabled

  • 8/17/2019 Datasheet VT Modular En

    35/5235

    System components. CF25 plates

    CF25 cover plateUnused CF25 interfaces must each be closed leak and pressure tight with a CF25 cover plate.

    Mass approx. 6.0 kg

    Dimensions W×H×D 102×38×210 mm

  • 8/17/2019 Datasheet VT Modular En

    36/5236

    System components. SW18 plates

    SW18 intermediate plates and cover plates are mounted to SW18 interfaces. SW18 intermediate plates are mounted between SW18

    interface and SW18 sandwich valve or between two sandwich valves. They are used to generate a specific function for the following

    sandwich valve.

     

    The following SW18 plates are available:

    >>  SW18 intermediate plate LS disabled

    >>  SW18 cover plate

     

    The functions are identical with the function of the corresponding CF25 plates.

    SW18 intermediate plate LS disabled

    Mass approx. 4.7 kg

    Dimensions W×H×D 40×92×181 mm

    Characteristic see „LS disabled function“ of the CF25 plate. The port Z corresponds with the pstA and pstB port.

    Thread position LSA disabled LSB disabled LSA and LSB disabled

    D1 closedPlate mounted 180° turned

    open

    D2 open closed

    Function Port name

    Disable LS Z

    For further information about sizes and pressure ratings,see section «port specifications» in chapter «generaltechnical data».

  • 8/17/2019 Datasheet VT Modular En

    37/5237

    System components. SW18 plates

    SW18 cover plateIf the SW18 interface of a VT4 base plate, a mounted SW18 sandwich valve or an SW18 intermediate plate is not used, it must be

    closed with an SW18 cover plate leak and pressure tight.

    Mass approx. 3.4 kg

    Dimensions W×H×D 26×95×182 mm

  • 8/17/2019 Datasheet VT Modular En

    38/5238

    System components. Work port-mounted plates

    Work port-mounted plates are mounted to the work ports of the directional control valves.

     

    Tank bypass platesA tank bypass valve with the corresponding nominal size can be mounted to any directional control valve from Linde.

     

    The following tank bypass plates are available:

    >> Tank bypass plate 0.75“ for size18

    >> Tank bypass plate 1.00“ for size 25

     

    A tank bypass plate serves the purpose of reducing return flow pressures. The work port-mounted plate and a separate tank path

    thereby provide an additional connection between work port and tank, in addition to the internal connection inside the valve. The

    switching function (not proportional) is activated by the pilot pressure of the corresponding valve via the pilot signal, which also

    controls the valve itself. The pilot line is routed externally to the port pst.

     

    This option, which can be modularly mounted to each valve of size 18 and size 25, considerably reduces the return flow pressure,

    thereby enhancing the efficiency of the application.

    Circuit diagram tank bypass plates

    380 bar

    For further information about sizes and pressureratings, see section «port specifications» in chapter«general technical data».

    Function Port Name Size (0.75’’) Size (1’’)

    Valve work port A1 SAE 3/4“ SAE 1“

    Connection to actuator A2 SAE 3/4’’ SAE 1’’

    Activate bypass pst M14x1.5

    Tank T SAE 3/4“

    ∅ of throttle check valve 0.6 mm -

  • 8/17/2019 Datasheet VT Modular En

    39/5239

    System components. Work port-mounted plates

    Tank bypass plate 0.75“

    Mass approx. 5.2 kg

    Dimensions W×H×D 80×57×237.5 mm

    Mass approx. 4.5 kg

    Dimensions W×H×D 70×61×227.5 mm

    Tank bypass plate 1.00“

  • 8/17/2019 Datasheet VT Modular En

    40/5240

    Configuration of the valve system. Structure of modular system

    The modular system of the VT-01 range enables flexible and application oriented configuration of manifold valve plate systems

    based on the available modules of a building-block system.

     

    The following modules are available:

    >> VT base plate

    >> IF32 infrastructure modules

    >> CF25 directional control valve modules

    >> SW18 directional control valve modules

     

    A CF25 directional control valve module consists of the actual CF25 directional control valve section and possibly of the mounted

    intermediate plate and/or a work port-mounted plate.

    The control plate system configured on the basis of modules is sub-divided into different stacks.

    Stack 0: VT base plate including directional control valve modules

    Stack 1: maximum three IF32 infrastructure modules including directional control valve modules,

    directly mounted or attached to the VT base plateStack 2: maximum three SW18 sandwich-type directional control valve modules and one SW18 intermediate plate

    on adaptor plate on stack 1

    Stack 3: maximum three SW18 sandwich-type directional control valve modules and one SW18 intermediate plate,

    directly on the VT base plate

    Annotation concerning the stacks

    >> The SW18 stacks 2 and 3 must only contain one intermediate plate.

    >> The possibilities of extending the VT base plate (stack 0) depend on the design as VT1 or VT4.

    >> Stack 2 and 3 are only available for the VT4 baseplate.

    >> The positions of the directional control valve modules are clearly determined by the stack and the position of the module in the

    stack.

     

  • 8/17/2019 Datasheet VT Modular En

    41/5241

    Configuration of the valve system. Structure of position numbers

    This section explains the structure and assignment of position numbers. Position numbers consist of three integers each separated

    by a dot, and are structured as follows:

    X X X = Position number

    Stack VT1-01 VT4- 01

    currently not used

    >> always „0“Options

    0 0 0

    1 0 0

    2 – 0

    3 – 0

    Position of valve module in the

    assembled stack 1)Options

    0 1 1-3

    1 1 1-2

    2 2 1-3

    3 3 1-3

    Number of stack Options

    0 0 0

    1 1 1

    2 2

    3 3

    1) Counting direction: – Stacks 0–2: Direction „L“

    – Stack 3: Direction „R“

    Example

    1 . 3 . 0CF-25 directional control valve module in position 3 in stack 1

    (only present on control plate on basis of VT4)

  • 8/17/2019 Datasheet VT Modular En

    42/5242

    Maximum configuration VT4, position and direction system

            2  .

            3  .

            0

            2  .

            2  .

            0

            2  .

            1  .

            0

            1  .

            3  .

            0

            1  .

            2  .

            0

            1  .

            1  .

            0

            0  .

            3  .

            0

            0  .

            2  .

            0

            0  .

            1  .

            0

            3  .

            1  .

            0

            3  .

            2  .

            0

            3  .

            3  .

            0

    L R

     A

    B

     A

    B

    o

    u

    o

    u

    Stack 1: IF 32 Stack 0: VTStack 2: SW18 Stack 3: SW18

    o top

    u bottom

    A* Port side A on base plate

    B* Port side B on base plate

    L left

    R right

    *) Since directional control subplate mounted valves, depen-

    ding on the configuration, can be mounted 180° turned,

    the work plate side A of the directional control valve does

    not necessarily have to correspond with side A of the base

    plate.

  • 8/17/2019 Datasheet VT Modular En

    43/5243

    Maximum configuration VT4, position and direction system

    Stack Designation Position of

    control plate

    IF32 module Size of valve

    section

    Spool type Work port

    relief valves

    Intermediate

    plate

    Work port-

    mountedplate

    0

     

    VT4 base plate0.1.0 -

    VW25-01

    CF25not relevant PRV/MUV LS disabled

    Tank

    bypass 0.75

    + make-up

    module

    0.2.0 -VW25-01

    CF25not relevant PRV/MUV LS disabled

    Tank

    bypass 0.75

    0.3.0 -VW25-01

    CF25not relevant PRV/MUV LS disabled

    Tank

    bypass 0.75

    1

     

    Base plate

    extension

     

    1.1.0

    for subplate

    mounted

    valve

    VW25-01

    CF25not relevant PRV/MUV LS disabled

    Tank

    bypass 0.75

    1.2.0

    for subplate

    mounted

    valve

    VW25-01

    CF25not relevant PRV/MUV LS disabled

    Tank

    bypass 0.75

    1.3.0

    for subplate

    mounted

    valve with

    pump port

    VW25-01

    CF25not relevant PRV/MUV LS disabled

    Tank

    bypass 0.75

    End plate

    Adaptor

    plate

    IF32/SW18

    - - - - -

    2

     

    Sandwich

    extension L

     

    2.1.0 - VW18S-01 not relevant PRV/MUV -Tank

    bypass 0.75

    2.2.0 - VW18S-01 not relevant PRV/MUV -Tank

    bypass 0.75

    2.3.0 - VW18S-01 not relevant PRV/MUV LS disabledTank

    bypass 0.75

    End plate Cover plate - - - - -

    3

     

    Sandwich

    extension R

     

    3.1.0 - VW18S-01 not relevant PRV/MUV -Tank

    bypass 0.75

    3.2.0 - VW18S-01 not relevant PRV/MUV -Tank

    bypass 0.75

    3.3.0 - VW18S-01 not relevant PRV/MUV LS disabled Tankbypass 0.75

    End plate Cover plate - - - - -

    The VT4 may consist of maximum four stacks (stack 0 to stack 3). The following shows the maximum configuration of a VT4.

  • 8/17/2019 Datasheet VT Modular En

    44/5244

    Maximum configuration VT1, position and direction system

    The VT1 may consist of maximum two stacks (stack 0 and stack 1). The following shows the maximum configuration of a VT1.

    Abbreviations:

    MUV = Make-Up Valve

    PRV/MUV = Combination of pressure relief and make-up valve

    O top

    U bottom

    A* Port side A on base plate

    B* Port side B on base plate

    L left

    *) Since directional control mounted valves, depending

    on the configuration, can be mounted 180° turned,

    the consumer side A of the directional control valve

    does not necessarily have to correspond with side A

    of the base plate.

    Stack Designation Position

    of control

    plate

    IF32 module Size of valve

    section

    Spool type Work port

    relief valves

    Intermediate

    plate

    Work port-

    mounted

    plate

    0 VT1 base plate

    + make-up module0.1.0 -

    VW25-01

    CF25not relevant PRV/MUV LS disabled

    Tank

    bypass 1.0

    1

     

    Base plate

    extension 1.1.0

    For subplate

    mounted

    valve

    VW25-01

    CF25not relevant PRV/MUV LS disabled

    Tank

    bypass 1.0

    1.2.0

    For subplate

    mounted

    valve

    VW25-01

    CF25not relevant PRV/MUV LS disabled

    Tank

    bypass 1.0

    End platePressure relief

    module- - - - -

    O

    A A

    U

    B B

    L

    U

    O

    0.1.01.1.01.2.0

    Stack 1: IF32 Stack 0: VT

  • 8/17/2019 Datasheet VT Modular En

    45/5245

    Configuration of the valve system. Minimum configuration VT4

    The minimum configuration of a VT4 consists of three stacks, whereby stack 1 and stack 3 only consist of a cover plate each for the

    respective interface.

    Stack Designation Position of

    control plate

    IF32 module Size of valve

    section

    Spool type Work port

    relief valves

    Intermediate

    plate

    Work port-

    mountedplate

    0

     

    VT4 base plate0.1.0 -

    VW25-01

    CF25not relevant PRV/MUV - -

    0.2.0 -VW25-01

    CF25not relevant PRV/MUV - -

    0.3.0 -VW25-01

    CF25not relevant PRV/MUV - -

    1

     

    Base plate

    extension

     

    1.1.0 - - - - - -

    1.2.0 - - - - - -

    1.3.0 - - - - - -End plate Cover plate - - - - -

    2

     

    Sandwich

    extension L

     

    2.1.0 - - - - - -

    2.2.0 - - - - - -

    2.3.0 - - - - - -

    End plate - - - - - -

    3

     

    Sandwich

    extension R

     

    3.1.0 - - - - - -

    3.2.0 - - - - - -

    3.3.0 - - - - - -

    End plate Cover plate - - - - -

    Configuration of the valve system. Minimum configuration VT1

    The minimum configuration of a VT1 consists of two stacks, whereby stack 1 only consists of a cover plate for the IF32 interface.

    Stack Designation Position ofcontrol plate

    IF32 module Size of valvesection

    Spool type Work portrelief valves

    Intermediateplate

    Work port-mounted

    plate

    0 VT1 base plate0.1.0 -

    VW25-01

    CF25not relevant PRV/MUV - -

    1

     

    Base plate

    extension

     

    1.1.0 - - - - - -

    1.2.0 - - - - - -

    End plate Cover plate - - - - -

  • 8/17/2019 Datasheet VT Modular En

    46/5246

    Configuration of the valve system. Manifold valve plate configuration

    Step 1: Determination of the directional control valve functions of the control plate required for the application.

    Step 2: Selection of the VT base plate and assignment of directional control valve modules to the module stack.

    Number of valve functions VT base plate Directional control valve module1–2 VT1 1-2× CF25 subplate mounted valve

    3 VT1 3× CF25 subplate mounted valve

    VT4 3× CF25 subplate mounted valve

    4–12 VT4 Depending on the required flows.

    The distribution of functions to stacks 1, 2 and 3 depends on the required actuator flows.

    Actuator flow (at ∆pLS=20 bar) Directional control valve module Comment

    up to 600 l/min VW30-01 CF25 –

    up to 400 l/min VW25-01 CF25 –

    up to 250 l/min VW18-01 CF25 –

    up to 230 l/min VW18S-01

    The maximum flow depends on the position of

    the valve in the stack

    (see section „SW18 sandwich valves“)

    Configuration of directional control valve modules per position on the manifold valve plate in the following sequence:

    >> Basic functions of the directional control valve section. With differential cylinders as actuators, the piston or head

    side is connected to work port A, the rod side is connected to work port B.>> Necessary extension functions by attached intermediate plates. Only maximum one intermediate plate per CF25

    directional control valve module and per SW18 directional control valve module is permitted.

    >> Necessary extension functions by attached work port-mounted plate.

    Mounting the manifold valve plate

    Step 3:

    The completely configured manifold valve plate must be fastened at the place of installation. The system components are provided

    with appropriate threaded bores for that purpose. To ensure a proper fixation, screws with property class 8.8 must be used together

    with the correct bolting torques. 

    Important note

    In specific cases additional stress free bearings are required. In this case the following conditions do apply:

     

    >> If the VT4 base plate is solely used without infrastructure modules, no further measures are required.

    The control plate is fastened by the existing threaded bores.

     

    >> If IF32 infrastructure modules are used, the customer must provide an additional stress free bearing to absorb occurring mass and

    acceleration forces. Appropriate threaded bores are available in the IF32 infrastructure modules, cover plate, adaptor plate and

    pressure relief module.

     The user also needs to analyze the respective installation position and the application.

    Information for special applications is available on request.

  • 8/17/2019 Datasheet VT Modular En

    47/5247

    Example configurations. Example configuration VT1

    The following example shows the configuration of a control plate on VT1 basis for a 40 t wheel loader.

    Stack Designation Position

    control plate

    Function IF32 module Size of

    valve sec-

    tion

    Spool type Work port

    relief

    valves

    Inter-

    mediate

    plate

    Work port-

    mounted

    plate

    0 VT1 base

    plate0.1.0 Lifting gear -

    VW30-01

    CF25A10 PRV/MUV - -

    1

     

    Base plate

    extension

     

    1.1.0 Bucket

    for subplate

    mounted

    valve

    VW30-01

    CF25A10 PRV/MUV - -

    1.2.0 - - - - - -

    End platePressure

    relief module- - - - -

    The illustration above does not show depth D which represents the extension vertical to the drawing level.

     

    The external dimensions of the configuration result from adding as specified in chapter :

    Designation Width W [mm]

    VT1 base plate 120IF32 infrastructure module work port-mounted section 120

    IF32 relief module 70

    Total width 310

    Designation Height H [mm]

    VT1 base plate 110

    CF25 subplate mounted valve size30 192

    Total height 302

    The position of the hydraulic ports is evident from the installation drawings of the individual components.

    W

    H

    0.1.01.1.0

    Stack 1 Stack 0

  • 8/17/2019 Datasheet VT Modular En

    48/5248

    Example configurations. Example configuration VT4

    The illustration above does not show depth D which represents the extension vertical to the drawing level.

     

    The external dimensions of the configuration result from adding as specified in chapter :

    Designation Width W [mm]

    VT4 base plate 344

    IF32 infrastructure module work port-mounted section 120

    IF32 infrastructure module for subplate mounted section with pump port 120

    IF32 infrastructure module adaptor plate IF32-SW18 60

    SW18 sandwich valve 75

    SW18 cover plate 26

    SW18 intermediate plate LS disabled 40

    SW18 sandwich valve 75

    SW18 cover plate 26

    Total width 886

    Designation Height H [mm]

    VT4 base plate

    + make-up module 219

    CF25 intermediate plate for regeneration 35

    CF25 subplate mounted valve size30 192

    Total height 446

    The position of the hydraulic ports is designated on the installation drawings of the individual components.

    W

    H

    Stack 2

    2.1.0

    0.1.0

    3.1.0

    0.2.00.3.0

    1.2.0 1.1.0

    Stack 1 Stack 0 Stack 3

  • 8/17/2019 Datasheet VT Modular En

    49/5249

    Example configurations. Example configuration VT4

    The following example shows the configuration of a control plate on VT4 basis for a 24 t mobile excavator.

    Stack Designation Position

    control plate

    Function IF32

    module

    Size of

    valve

    section

    Spool type Work port

    relief

    valves

    Inter-

    mediate

    plate

    Work port-

    mounted

    plate

    0

     

    VT4 base plate0.1.0 Boom -

    VW30-01

    CF25A10 PRV/MUV

    Regene-

    ration-

    + make-up

    module

    0.2.0Dipper

    stick-

    VW30-01

    CF25A10 PRV/MUV - -

    0.3.0 Bucket -VW25-01

    CF25A10 PRV/MUV LS disabled -

    1

     

    Base plate

    extension

     1.1.0 Option

    for sub-

    plate

    mounted

    valve

    VW25-01

    CF25A10 PRV/MUV -

    Tank by-

    pass 1.0

    1.2.0 Swing

    for sub-plate

    mounted

    valve with

    pump port

    VW18-01

    CF25S10 MUV - -

    1.3.0 - - - - - -

    End plate

    Adap-

    tor plate

    IF32/SW18

    - - - - -

    2

     

    Sandwich

    extension L

     

    2.1.0 Propel - VW18S-01 S20 MUV - -

    2.2.0 - - - - - -

    2.3.0 - - - - - -

    End plate Cover plate - - - - -

    3

     

    Sandwich

    extension R

     

    3.1.0 Outriggers - VW18S-01 A10 PRV/MUV LS disabled -

    3.2.0 - - - - - -

    3.3.0 - - - - - -

    End plate Cover plate - - - - -

  • 8/17/2019 Datasheet VT Modular En

    50/5250

    External dimensions and masses

    The external dimensions and the weight of the configured control plate can be estimated by adding the values of the components

    in the table. The data in the corresponding installation drawing are binding.

    Component Design W [mm] H [mm] T [mm] M [kg]VT4 base plate,

    hydraulic pilotingsole base plate 344 114.5 314 70.8

    with make-up modul 344 219 314 82.4

    VT1 base plate,

    hydraulic pilotingsole base plate 120 110 220 18.5

    with cover plate 180 110 220 28.4

    with relief module 190 184 288 31.1

    with make-up modul,

    without cover plate,without relief module 229 110 220 30.1

    Make up module sole* 109 98 175 11.6

    CF25 subplate mounted valve size 18 102 155 395 18.4

    CF25 subplate mounted valve size 25 104 125 436 18.2

    CF25 subplate mounted valve size 30 102 192 428 27.2

    CF25 intermediate plate LS disabled 102 40 218 5.3

    CF25 intermediate plate for regeneration 102 35 210 4.9

    CF25 cover plate cover plate 102 38 210 6.0

    SW18 sandwich valve 75 132 395 15.5

    SW18 intermediate valve LS disabled 40 92 181 4.7

    SW18 cover plate cover plate 26 95 182 3.4

    Tank bypass plate

    (work port-mounted plate)AP 0.75“ 70 61 227.5 4.5

    Tank bypass plate

    (work port-mounted plate)AP 1.00“ 80 57 237.5 5.2

    IF32 infrastructure modulefor subplate mounted section

    with pump port120 110 220 18.6

    IF32 infrastructure module for subplate mounted section 120 110 220 19

    IF32 infrastructure module with relief module 70 184 288 12.6

    IF32 infrastructure module adaptor plate IF32-SW18 60 104 218 8.1

    IF32 infrastructure module cover plate 60 104 218 9.9

    *) The dimensions of the make-up module are valid for mounting the device to the VT1. The values must be interchanged according to the different orientation, whenmounting the device to the VT4. Compare chapters for further information.

  • 8/17/2019 Datasheet VT Modular En

    51/5251

    Your Notes.

  • 8/17/2019 Datasheet VT Modular En

    52/52

    How to reach us.Linde Hydraulics. Sales and service partners.

    Internet www.linde-hydraulics.com

    Phone +49.60 21.99-42 01

    +49.60 21.99 - 0 switchboard

    Fax +49.60 21.99-42 02

    +49.60 21.99-42 30

    Email [email protected]

    Mail Linde Material Handling GmbH

    Linde Hydraulics

    Grossostheimer Str. 198

    63741 Aschaffenburg

    P.O. Box 100136

    63701 Aschaffenburg

    Linde Hydraulics. Sales companies.(E) Linde Material Handling Ibérica S.A.

    Avda. Prat de la Riba, 181, 08780 Palleja (Barcelona), phone +34.9 36 63 32 32, [email protected]

    (F) Fenwick Linde, Acivité Linde Hydraulique

    1 rue du Maréchal de Lattre de Tassigny, 78854 Elancourt Cedex, phone +33.1 30 68 46 47, [email protected]

    (GB) Linde Hydraulics Ltd.

    12-13, Eyston Way, Abingdon, Oxfordshire, England OX14 1TR, phone +44.12 35.52 28 28, [email protected]

    (I) Linde Material Handling Italia SPA

    Via Luguzzone, 21020 Buguggiate (VA), phone +39.03 32.877 111, [email protected]

    (USA) Linde Hydraulics Corporation

    P.O. Box 82, 5089 Western Reserve Road, Canfield Ohio 44 406, phone +1.330.5 33 68 01, [email protected]

    (BR) Linde Hydraulics do Brasil

    Rua Anhanguera, 1.121, Jd. Piratininga - CEP 06230-110, Osasco SP, phone +55.11.36 04 47 56, [email protected]

    (VRC) Linde (China) Forklift Truck Co. Ltd., Division Hydraulics

    No. 89 Jinshang Lu, 361009 Xiamen, phone +86.592.55.33 291, [email protected]

       L   H   Y .   V

       T   M .   0

       4    /   1   1 .   e