Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin...

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Current Status of CMET Nov. 8, 2008 CMET Inc., Yokohama, Japan Dr. Tsuneo HAGIWARA (萩原恒夫) http://www.cmet.co.jp Speed Accuracy Always, CMET © CMET, HAGIWARA, 2008

Transcript of Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin...

Page 1: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Current Status of CMET

Nov. 8, 2008CMET Inc., Yokohama, Japan

Dr. Tsuneo HAGIWARA(萩原恒夫)

http://www.cmet.co.jp

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 2: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Schematic diagram of stereolithography system

shatterscanner mirror

lens

laser beam

photoresin

Z-table

model

resin tankCMET Rapid Meister 6000 II(610x610x500mm work size)

CAD data→slice data

On the 3D-CAD

photoresin

Z-table

Solid state UV-LASER

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 3: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Situation of stereolithography technology in Japan

R&D of systemsTest introduction

CostQuality

Practicalintroduction

Value add, User friendlyCommon equipment

Long1St Generation

Short2nd Gen.

Steady state, 3rd Gen.

1990 2000 2005 2010 Year

Com

plet

ion

Pop

ular

ity

He-CdUV LASER

Ar+UV LASER

Solid stateUV LASER

AcrylateEpoxy/Acrylate hybrid

Epoxy/Oxetane/Acrylate hybrid

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 4: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Why stereolithography is important in Japan?

Originally born in JapanWell balanced RP system– Accuracy, quality, post-processing etc.Easy to make “ACCURATE” prototype in

reasonable period– Accuracy is very important in Japan.Most effective tool for R&D in Japan – Reduce developing cost and timeCustomers can use a various type of resins. – Durable resin, high temperature resin, rubber like resin, water resist resin, and etc.

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 5: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Market needs and thermoplastics

PI

PEK PEEK

PAMPSF

PAR

LCPPAI

PPSPA46

PC

ABSPBTPA

POM

PSPVC PP

PE

High Performance.Super EngineeringPlastics

Market needsEngineering Plastics

Commodities

Target

Current resins

PI: Polyimide、 PEK: Polyether ketonePEEK: Polyether ether ketone

LCP: Liquid crystal Polymer 、PAM: PolyaramidePAI: Polyimide imide、PSF: Polysulfone

PPS: Polyphenylene sulfidePAR: Polyarylate

PA46: Nylon 4,6PC: Polycarbonate

POM: Poly-oximethylenePBT: Polybutylene t-phthalate

PA: Nylon

PVC: Polyvinyl chloridePP: Polypropylene

PE: PolyethylenePS: Polystylene

ABS: Acrylonitrile butadiene styreneSpeed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 6: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Resin is the “key” for stereolithography

► Resin performance is the key factor for stereolithography ► A new resin makes a new market and usage► Trend for Direct/Rapid manufacturing (DM/RM)

→ ABS performance is the short“Target.”→ High temperature, durable resin (POM,

PC performance) creates “New Markets.”

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 7: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

CMET Customers in Japan and Asia Countries

Data from CMET 2008/3E

Academic16%

Medical5%

Chemicalindustry

4%

Toy, amusement3%

Heavy industry2%

Precisionmachine, parts

6%

OA6%

Homeelectronics,electronics

12%

Automotive10%

Service providor36%

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 8: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

1. CMET Stereolithography Systems

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 9: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Three Doors Opening is Possible

610mm Wide Size

Changeable Resin Tank

Compact Design

Easy Operating Software

•Sophisticated,Innovative Design

•Digital Scanner

•800mW LASER

•MH Recoater

Rapid Meister 6000-II

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 10: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Rapid Meister 3000

1. Wide size of 300×300×250mm

2. Enable smaller model by detailed building condition

3. Minimum layer thickness, 50μm is possible

4. Easy detachable modeling table

5. Interchangeable resin vat

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 11: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

2. CMET TSR Resins for Stereolithography

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 12: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Durable TSR-821 resin

TSR-821: Best seller Resin of CMET Inc.– Epoxy/Acrylate hybrid resin– Durable– ABS performance without HDT

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 13: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

New Durable TSR-831 Resin

• Superior properties at high humidity• Durable, PP performance

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 14: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

TSR-829 Transparent Resin

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

• PMMA level transparency• Anti humidity

Page 15: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

High Temperature TSR-920 Resin

• Stable at >100℃

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

.

Page 16: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Super High Modulus TSR-755 Resin

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

• Filled Resin• Flexural modulus: >15GPa• HDT: >250℃

Page 17: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

First Rubber Like TSR-1920B Resin

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 18: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

The First Silicone Rubber TSR-510 Resin

Speed Accuracy Always, CMET© CMET, HAGIWARA, 2008

Page 19: Current Status of CMET - thagiwara.jp · Resin is the “key”for stereolithography Resin performance is the key factor for stereolithography A new resin makes a new market and usage

Continuous R&D for Market Needs

PI

PEK PEEK

PAMPSF

PAR

LCPPAI

PPSPA46

PC

ABSPBTPA

POM

PSPVC PP

PE

High Performance.Super EngineeringPlastics

Market needsEngineering Plastics

Commodities

Target

Current resins

PI: Polyimide、 PEK: Polyether ketonePEEK: Polyether ether ketone

LCP: Liquid crystal Polymer 、PAM: PolyaramidePAI: Polyimide imide、PSF: Polysulfone

PPS: Polyphenylene sulfidePAR: Polyarylate

PA46: Nylon 4,6PC: Polycarbonate

POM: Poly-oximethylenePBT: Polybutylene t-phthalate

PA: Nylon

PVC: Polyvinyl chloridePP: Polypropylene

PE: PolyethylenePS: Polystylene

ABS: Acrylonitrile butadiene styreneSpeed Accuracy Always, CMET© CMET, HAGIWARA, 2008