Corporate Profile - ODN:各種サービスのご案内: … NEPLOS process is the answer...

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Our door is always open to your any inquiry. Corporate Profile YOKOHAMA NEPLOS

Transcript of Corporate Profile - ODN:各種サービスのご案内: … NEPLOS process is the answer...

Our door is always open to your any inquiry.

C o r p o r a t e P r o f i l eY O K O H A M A N E P L O S

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Tiny burrs on a hypodermic needle.It would be ideal if the needle can be smoothened on the inside as well. The question is.., “How ”

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NEPLOS process is the answer

Chemistry is our friend!…What does the word "chemistry" make you think of ?

Something incomprehensive? Something difficult? Something dangerous? A cause of

pollution? Or...?

"Why does water put out fire?" - How well can you answer a simple question like this?

"Chemistry" is all around us. Removing oil spots and dust. Finishing up paint jobs.

Wearing makeup, cooking, laundering, taking medicines...

That's right. Just everyday things. But they are all related to "chemistry," and are all

very important. Not to mention, very complicated, too.

Yokohama NEPLOS is a company that deals with and pursue such things.

"Chemistry is our friend." This is our motto.

CEO Shinichiro Hayashi

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Only One Technology

• Effectiveforremovingweldingburrsonorpolishingthesurfaceofhypodermicneedles,surgicalneedles,electroniccomponentssuchasharddiskdrives,interiorofthinpipes,andotherminuteproductswithunevensurfacethataredifficulttopolishwithelectrochemicalormechanicalprocesses.

• Processedsurfacesbecomestableandresistanttocorrosion(passivation).

• Processingtimecanbeadjustedinsecondsandminutestocontrolthepolishingamountatthemicronlevel,contributingtoconsistencyinquality.

NEPLOSprocessisachemicalpolishingprocessforsurfacesofstainlesssteelandothermetals

Polishingtechnique Problem Solution

Electropolishing

Hangingtheworkpieceonebyonetakestimeandeffort.

NEPLOSprocesscanbatchprocesssmallcomponentsplacedinabasket.

Electrodescannotreachtheinterioroflongorbentpiping.

NEPLOSchemicalpolisherpolishesthecontactsurfaceevenly,,soeventheinterioroflongandbentpipingcanbepolishedifthepipingcanbeimmersedinthesolution.

Barreling

Workpieceedgesbecomeroundedexcessively.Leavesminimumscratchesasworkpiecesdonotcollidewitheachotherasmuchastheydoduringbarreling.

Maycausedeformation.

Createsmanydentsandscratches

BuffingTakesefforttocompletelyremovebuffingpowder

Evenbuffingpowderpressedintodentsonstainlesssteelsurfacescanberemoved.

WhereNEPLOSprocesscanmakeadifference

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ExamplesofNEPLOSProcess

StainlessSteel

NickelInconelAustenitic

Martensite FerriteSUS303,304,XM7LostWaxSCS13,14

SUS316,316L

Polishing Burrremoval Polishing Burrremoval Burrremoval Burrremoval Burrremoval

New#505

#507N to to

Aluminum Copper/brass IronPuretitaniumTitaniumalloy

#27-Al

#103-M,#103-M2

L-11

#601

CompatibilityofNEPLOSPolisherswithMajorMetals&Alloys .. Compatible ..Conditionalcompatibility

■Afterprocessing

Material:SUS304 (Polishing)

Material:Puretitanium (Burrremoval)

Material:SUS304 (Burnmarkremoval)

■Beforeprocessing

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■BasicIdeaofNEPLOSProcess

■BasicProcessProcess Diagram

Before polishing After polishing

Activation

Rust rem

oval

Degreasing

NE

PLO

S process

(chemical polishing)

Deacidification

Passivation

Drying

Revitalized

All worn out, but...

Refreshed and...

As good as new!

Simple acid solution etching NEPLOS process

Stainless Steel

A protective layer is formed.Irregular etching results in a rough surface...

Mild etching results in a constant surface!

Weld flash

Acid Acid Acid Acid AcidAcid AcidAcidAcid

Acid Acid Acid Acid AcidAcid AcidAcid

Acid

Basic Concept

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NEPLOSNEW#505mixratio(Fora1Lpolishingsolution)

NEW#505:NEWBASICSOLUTION:Water=50ml:100to150ml:850to800ml

■NecessaryEquipment

NEPLOSProcessofStainlessSteel

■ImageoftheProcess

Exhaust-gas treatment equipment (scrubber)

Duct (draft)

NEPLOS process Post-processingPre-processing

Drainage treatment equipment

Work (processed)

Fixture (basket)

DryingInspectionPackaging

Deacidification (with acid/alkali)coagulating sedimentation(Industrial waste disposer)

Degreasing (with alkali/solution)Passivation film removal (with acid)

Hot water washing/water washing/pure water washingUltrasonic washing/deacidification/passivation

NEPLOS#507Nmixratio(1Fora1Lpolishingsolution)

#507N:BASICSOLUTION:Water=75ml:175ml:750ml

Chemical polishing solution

BASIC SOLUTION

Water Water75%

BASICSOLUTION17.5%

NEPLOS#507N7.5%

Water80to85%

NEWBASICSOLUTION10to15%

NEPLOSNEW#5055%

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ProductionandMarketingofNEPLOSChemicalPolishersWeproduceandmarketNEPLOSchemicalpolishersformetals.

NEPLOSProductLineup

ChemicalPolisherforStainlessSteelNEPLOS#500Series

NEPLOSNEW#505NEPLOSNEWBASICSOLUTION

ForSUS304only 20Kgeach(liquid)

NEPLOS#507NNEPLOSBASICSOLUTION

SupportsallSUS304,316,316Laustenitic stainlesssteel

20Kgeach(liquid)

ChemicalPolisherforMetalsNEPLOS#103-MNEPLOS#103-M2

Forcopper/copperalloy 20Kg(liquid)

NEPLOS#27-Al Foraluminum/aluminumalloy 20Kg(liquid)

NEPLOSL-11 For steel 20Kg(liquid)

NEPLOS#601 Fortitanium 20Kg(liquid)

■Healthcare

Products & Works

■VacuumandsemiconductorResearch&DevelopmentWehavebeenstrivingforresearchanddevelopmentofchemicalsandmethodsusedforsurfacefinishingtomeetourcustomers'emergingneeds.

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WasteSolutionDisposalWecollectandhaulvariousindustrialwasteaswellaswastesolutionaftertheNEPLOSprocess.Pleaseconsultusfordetails.

OxideLayerRemovers

NEPLOS#120-FForstainlesssteelonly

Removesscaleatweldingspotforstainlesssteel.Extrastrengthtype.

20Kg(liquid)

Degreasers&Cleaners

NEPLOS#1008-Y Idealforporcelain,plastic,andkitchen Neutral 20Kg(liquid)

NEPLOS#4207Forremovaloftoughgrease.Extrastrength

typeforkitchenAlkaline 20Kg(liquid)

Anti-Corrosives

NEPLOSMD-2Forgeneraluse,oilsoluble

Idealforallmetal.Waterdisplacingtype.

18L(liquid)

NEPLOSD&D VersatileHaseffects:moisture-proofing,rust-proofing,andlubrication.

300cc(spraytype)

■Ornamentals

■Precisiondevices

■Environmental(industrialwaste)

ContractedNEPLOSProcessNEPLOSchemicalpolishersareusedfortheNEPLOSprocessinourfactory.Pleaseaskourprofessionalstofinishyourproductswhenyouareunsuretobeabletohandlethosechemicals.

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■Corporate Data

March1969 "FKAnti-Corrosion"establishedinTsunashima,Kohoku-ku,Yokohama.

June1971 Relocatedtocurrentaddress.Reinforcedsalesofindustrialchemicals,andbegansalesofchemicalstainlesssteelprocessingequipmentandchemicalfacilitiesequipment.

February1974 Companyrestructuredandrenamedto"YOKOHAMANEPLOSInc."

May1979 Licensedasmanufacturerofpoisonousanddeleterioussubstances.Beganmanufacturingandsalesofsurfaceprocessingagents,variousindustrialcleaners,carwax,etc.

December1986 Companyrestructuredandrenamedto"YOKOHAMANEPLOSCo.,Ltd."

February1987 Firstparticipationin"TechnicalShotYokohama"(Kanagawaprefecturalindustrialtechnologyexhibition)and"Techno-TransferinKawasaki"(advancedtechnologyexhibition).Annualparticipationsince.

January1989 Increasedcapitalto10millionyen.May1990 Beganindustrialwastecollectionandhauling

business.April1991 Establishedpartnershipwith辰威科技有限公

司 aslocalagencyinTaiwan.ParticipatedintheIndustrialTechnologyExhibitionatTaipei,Taiwan.

October1998 ReceivedYokohamaCityInternationalIndustrialDevelopmentSubsidy.

December1999 ReceivedYokohamaCitySubsidyforResearchandDevelopmentbySmallandMediumSizeEnterprise.

March2000 PatentacquiredforNEPLOS507(No.3017369).March2000 TransferredbusinessfromKataokaChemical

LaboratoryCorporation.March2000 EstablishedsecondfactoryinTsuokacho,

Asahi-ku,Yokohama.November2000 ParticipatedintheIndustrialTechnology

ExhibitioninShanghai,China.June2001 Establishedpartnershipwith遼陽液体高分子化工

研究所aslocalagencyinChina.April2002 ShinjiHayashiappointedastheChairmanof

theBoard,andShinichiroHayashiappointedastheCEO

May2002 ShinjiHayashiawardedbytheMayorofYokohamainrecognitionofhisservicetotheindustrialpromotionofYokohama.

February2003 Participatedinthe7thOhtaIndustrialFair,anindustrialtechnologyexhibitionofOhta-ku,Tokyo.

October2003 Registered"NEPLOS"asatrademark.FileNo.4718982

May2004 Establishedpartnershipwith遼陽宝龍化学研磨有限公司aslocalagencyinChina.

September2004 ParticipatedintheSmallandMediumSizeEnterpriseFair2004bytheSmallandMediumEnterpriseAgency.

January2005 Chemicalpolishingbrightenerforstainlesssteel,NEPLOSNEW#505,NEPLOSNEWBASICSOLUTION,andNEPLOS#505SHonthemarked.

January2006 Chemicalpolishingbrightenerfortitanium,NEPLOS#601onthemarket.

June2007 Firstparticipationinthe11thM-Tech.Annualparticipationsince.

July2007 Establishedpartnershipwith上海申蒙金属制品加工有限公司aslocalagencyinChina.

November2007 ParticipatedintheNiigataInternationalBusinessMesse2007

■History

History

Company Name YOKOHAMANEPLOSCo.,Ltd.Primary Factory Kami-Shiranecho762-2,Asahi-ku,YokohamaSecondary Factory Tsuokacho89-20,Asahi-ku,YokohamaEstablished March1969Capital 10millionyenCEO ShinichiroHayashiQualified Staff

PoisonousandDeleteriousSubstancesSeniorOperator 5DangerousObjectsSeniorOperator 4OrganicSolventsSeniorOperator 3SpecifiedChemicalSubstancesSeniorOperator 3ChlorinatedOrganicSolventsFieldInstructor 1SalesManagerofAnti-CorrosivesforWaterSupplies 1ClassAAbatementFacilitiesManagement Director 1

Public Filings and LicensesManufacturingofpoisonousanddeleterioussubstancesKanagawaprefecture No.7010

GeneralsalesofpoisonousanddeleterioussubstancesYokohamacity No.6090062 NEPLOS507 PatentNo.3017369

CollectionandhaulingofindustrialwasteCollectionandhaulingofindustrialwastesubjecttospecialcontrol

Yokohamacity No.5600005629Kawasakicity No.5700005629Yokosukacity No.5801005629Sagamiharacity No.9800005629 Kanagawaprefecture No.1402005629Tokyoprefecture No.1300005629Yamanashiprefecture No.1900005629

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■Main ClientsAIRWATERINC.AkiyamaManufacturingCo.,Ltd.ALPSELECTRICCO.,LTD.CITIZENWATCHCO,LTDCORPORATIONDISCOInc.Hitachi,Ltd.HondaMotorCo.,Ltd.HOYACORPORATIONJAPANAUTOMOBILEROADCORPORATIONKanekoMediXinc.KIHOLDINGSGROUPKOITOINDUSTRIES,LTDMANI,INCMIRAPROCo.,Ltd.MitsubishiElectricCorporationMITSUIMINING&SMELTINGCO.,LTDNECCorporationNHKSpringCo.,Ltd.NihonChusyashinKogyoCo.,Ltd.OHBAKIKOCO.,LTDOkiElectricIndustryCo.,Ltd.OLYMPUSCORPORATIONPanasonicCorporationSANSHINCHEMICALIND.CO,LTDSharpCorporationSHIBAURAMECHATRONICSSonyCorporationSPRAYINGSYSTEMSCO.,JAPANSTARMICRONICSCO.,LTD.TheYokohamaRubberCompany,LimitedTOPCorporationTOSHIBACORPORATIONULVACKIKO,Inc.UnisisCorporationYamatakeCorporationetc.

... and over one thousand other clients including academic institutesChinaKoreaTaiwanTailandSingaporeMalysiaUSAEnglindetc.

Chemicalpolishingbrightenersforstainlesssteel NEPLOS#505SH[focusedonburrremoval]Etchingagentsforstainlesssteel NEPLOS#202-H2[forstainlesssteelonly]Degreasers&Cleaners NEPLOScleaner#200[alkalinepowder]RustRemovers NEPLOS#120-F[forstainlesssteelonly] NEPLOSThickener[additiveforapplyingNEPLOS#120-F] NEPLOS#30-S[forironandsteel,sulfuric] NEPLOS#1202[forironandsteel,hydrochloride]Anti-Corrosives NEPLOS#303-sSpecialProduct NEPLOS#7510[defoamerforNEPLOSprocess]EnvironmentalHealthMaintenance VPCleaner[drainsterilizationcleaneratdentistsandhospitalclinics] NEPLOS#56-KK[drainuncloggingchemical] NEPLOS#1205[urinarycalculusremover] NEPLOS#34-T[slimeremoveratacoolingtower] Sayaka[Deodorantforgeneraluse]AwiderangeofindustrialchemicalsLaboratoryequipment

Thereismoretocome.NEPLOSproprietaryproductlineup

NEPLOShasbeenaggressivelyparticipatedinanumberofexhibitionsincludingM-Tech.

Kami-Shiranecho762-2,Asahi-ku,Yokohama,Kanagawa241-0001,JAPANTel:045-954-3221Fax:045-954-3316E-mail:[email protected]:http://www2.odn.ne.jp/neplosYOKOHAMA NEPLOS Co., Ltd.

Chemistry isour f r iend…

NP1109.3000