Contractor Performance Data October 2013. New TOCAS Website.

Contractor Performance DataOctober 2013

WWW.TOCAS.ORG

New TOCAS Website

http://www.tocas.org/

Site Contractors w/o Gulfstream .29Freeport Site w/o Gulfstream .24 Site Contractors with Gulfstream .34Dow .12 Number of OSHAs

Dow 4Contractor 12Gulfstream 4

2013 YTD OSHA Rates

September Recordables• Axion – Repetitive motion injury lifting/sorting boxes• Railserve – Sprained ankle stepping off of a train

• Dow• Cut arm working with sheet metal• Pulled calf muscle getting out of a vehicle

• Gulfstream• Piling Inc. - Broken ankle from welding rig tipping

onto employee• Fluor- Pinched hand on crane outrigger

0.32

0.09

0.63

0.28

0.21

0.340.39

0.00

0.180.15

0.50

0.410.45

0.22

0.84

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

2008 2009 2010 2011 2012 2013 YTD

Jan Feb Mar Apr May Jun Jul Aug Sep

Contractor OSHA Recordable Rates

Includes Gulfstream

10.8

15.3

11.9

9.2

9.79.5

8.9 8.1

5.7

10.79.6

10.7

14.8

7.1

10.9

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

16.0

18.0

Contractor Incident Rates(Includes all Incidents except for Near Misses)

99

80

56 5551

47

11

1

Precautionary Personal Other First Aid Spill MVA RMTC DAWC (blank)

Incident ClassificationsDoes not include Near Misses

40

31

31

30

30

27

18

17

16

15

15

13

12

11

11

0 5 10 15 20 25 30 35 40 45

JVI

Infinity Constr Svcs

Miken

Brand

TIC

Securitas

EAI

Kelly

Hydrochem

HBS National Corporation

United Rentals

ICS

Total Safety

Brazos M&E

UEI

Company Incident Numbers(Includes all Incidents except for Near Misses)

31.7

36.6

38.6

40.4

47.0

38.4

64.8

75.8

104.3

276.6

0 50 100 150 200 250 300

Total Safety

Clean Harbors Catalyst Technologies

Securitas

Veolia

Maxim

TQ Logistics

EAI

United Rentals

Briggs Equipment

Evergreen Tank

Company Incident Rates(Includes all Incidents except for Near Misses)

Are you on both

lists?High # of incidents

High ratio of man hours to incidents

5 walking OSHA’s!!!

67

43

30 30 28

17 15 15 1512 11

7 7 6 5 5 4 4 4 3 3 2 10

10

20

30

40

50

60

70

80

YTD Incident Safety FactorsHow are you keeping your folks focused on the task?

•Effective tailgates•Field observations•Interventions•Detailed JEPs and STACs

4

56

5

4

6

5

4

7

5

10

11

2

3

6

0

2

4

6

8

10

12Motor Vehicle Accident Rates

117

33

2222222

11111111111

0 2 4 6 8 10 12

SecuritasTIC

HydrochemKelly

BTTDingee Plumbing

Infinity Constr SvcsJVI

MikenUEI

VernorBrazos M&E

EAIEvergreen Tank

ICSMaximMcGill

NDICSafwayTri-Con

United RentalsVeolia

Company MVA Numbers

5.2 5.1

4.44.6

7.27.3

6.5

7.4

9.18.6

6.0

4.9

7.98.4

6.7

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

Near Miss Rates

Turn in your near misses!

(Target is 8)

91

29 2723 22 22

1815 15

12 12 11 11 106

0

10

20

30

40

50

60

70

80

90

100Near Miss Safety Factors

Same factors as our overall

incidents!!

How are you keeping your folks focused on the task?

88999101111111112

16171920222323242627

3133

3741

220

Knight Facilities ManagementTIC

Specialty Tank ServicesBrazos M&E

TEAMJ&L Painting, Inc.

HydrochemMcGill

JVIDriver Pipeline

MikenRailserve

CH2M HillSGS Petroleum Services Corporation

NorrellFrontier Industrial

Cust-o-FabUnited Rentals

Sprint SafetyThermon

VeoliaCD Collins Electric

Universal Plant ServEAI

MaximEvergreen Tank

Companies with 8+ Near Miss Rate

Good job making your near miss rate

goal- is your company on this

list?

7%15%

20%24%

30% 32%36%

43% 43%

8%

16%

24%

32%

40%

48%

56%

64%

72%

80%

88%

100%

% of Foremen that have submitted at least 1 Near Miss

Actual %

Required%

Are your Foremen participating in the near miss program?

What are you doing to encourage them?

48%

Observation Participation

6.55%

7.89%7.63%

6.48% 6.42%

5.03%5.40% 5.25%

6.25%

5.25%

7.04%

8.48%

7.51%

0.00%

1.00%

2.00%

3.00%

4.00%

5.00%

6.00%

7.00%

8.00%

9.00%

Unsafe Rates from MEC ObservationsRolling 12 Months

898

774757

719

591560

424

367345

308270

242212 199 198 198

171146 143

12485

32 21 17 15 60

100

200

300

400

500

600

700

800

900

1000

September SOIC Unsafe % = 06.5%

Unsafe

89

97

107

142

191

192

194

241

745

827

Barricade Tags

Inspections

Safety Rule G, Machinery and Tools

M-64 Barricades and Guards Standard

Housekeeping

Safe Work Permit

Safety Rule A, Responsibility for Safety

JEP Policy (Documentation)

PPE Requirements

STAC

Unacceptable MEC Observation CategoriesRolling 12 months

Common observations- STAC,

PPE, housekeeping

1

1

1

1

1

1

1

1

2

2

2

2

2

3

3

3

3

3

3

5

6

6

8

11

11

17

18

Praxair

A Plus Modular

Enduro

Pala Interstate

Piling

Safway

Testronics

Bowen Engineering

Cust-o-Fab

Norrell

Total Lubrication Management Company

Hydratight

RPM

Miken

Hydrochem

Brand

Maxim

Sprint Pipeline

TIC

Veolia


Brazos M&E

Dow Chemical

ICS

UEI

Fluor Enterprises

JVI

Unacceptable PPE Observations

Are you on this list?How are you

addressing your PPE issues?

22.34

18.96

17.15

16.41

16.41

16.25

14.50

14.23

13.01

11.24

9.23

8.62

8.16

7.15

6.75

3.68

3.31

0.00 5.00 10.00 15.00 20.00 25.00

Brazos M&E

STS

JVI

McGill

Bowen Engineering

TIC

Hydrochem


ICS

Driver Pipeline

Miken

Brand

Doyle & Wachtstetter

Sprint Pipeline

Specialty Tank Services

EAI

Standard Constructor

MEC Observations Severity Rates: Large CompaniesRolling 12 months

48.94

38.20

18.98

18.97

14.91

14.89

14.87

12.16

10.93

9.09

8.87

7.14

5.24

0.00 20.00 40.00 60.00 80.00 100.00

TEAM

RPM

Tri-Con

Marquis Construction Services

Norrell

Pipelogic Services

Enduro

CMI

Skyline

SPX

Brevard

Mustang Engineering

IGI

MEC Observations Severity Rates: Medium Companies Rolling 12 months

74.19

55.56

54.84

35.26

34.09

27.47

27.14

25.70

24.14

23.33

23.08

22.83

22.71

22.02

18.79

18.50

0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00

Dixie Equipment

Car-Ber Testing Svcs

Steam and Process

Total Safety

NDIC

Dresser-Rand

D-Electric

Mobley

TNT Crane & Rigging

Measurementation

Foster Fence Ltd

Sonic Surveys

Maxim

Baker Hughes

Cust-o-Fab

Piling

MEC Observations Severity Rates: Small CompaniesRolling 12 months

14.29

14.08

13.53

12.73

12.62

9.78

9.62

9.09

8.11

7.31

6.76

6.14

5.30

4.00

3.27

0.00

0.00

0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00

CD Collins Electric

Clean Harbors Environmental Services

Koch Specialty

PSI

J&L Painting, Inc.

Clean Harbors Catalyst Technologies

Safway

Dacon

Carbon Steel Inspection

Pioneer Well Services

Thermal Polymer Sys

Tracer Construction

Thermon

Southwest Refractory

Chem Fabrication


Theriot

MEC Observations Severity Rates: Small CompaniesRolling 12 months

Hand Data

0.9

0.7

0.8

0.40.5

0.50.4

0.2

0.70.6

0.7

0.2

0.4

0.60.6

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

Hand Injury Rates

3

19

0

3

25

0

4

16

45

21

5

0

5

10

15

20

25

30

OSHA First Aid Precautionary

2011

2012

2013

2013 Annualized

Hand Injury Classifications

2

2

2

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0 0.5 1 1.5 2 2.5

Hydrochem


Kelly

Railserve

Brand

Brazos M&E

CMI

Doyle & Wachtstetter


ICS

JVI

McGill

Miken

Sprint Pipeline

TIC

Total Safety

Tracer Construction

UEI

Company Hand Injury #s

Repeaters

2.32.1

1.3

1.0

1.8

1.6

1.7

1.3

0.9

1.8

1.2

2.3

1.3

1.9

2.3

0.0

0.5

1.0

1.5

2.0

2.5

Repeater Rates

2

11

43

1918

3

9

12

4

12

16

0

2

4

6

8

10

12

14

16

18

20


2011

2012

2013

2013 Annualized

Repeater Classification

9

8

7

4

3

3

2

2

2

2

2

1

1

1

1

0 1 2 3 4 5 6 7 8 9 10

Securitas

Miken

EAI

JVI

Brand

UEI

Brazos M&E


Hydrochem


Thermon

BTT

Kelly

TIC

VeoliaIncludes all Incidents except for Near Misses

Company Repeater #s

Are you on this list?How are you

managing employees that have had multiple

incidents?

At-Risk Employee Data

4.8

3.6

4.2

2.7

3.5 3.3 2.73.4

1.8

4.4

3.23.7 3.6

2.8

3.5

0.0

1.0

2.0

3.0

4.0

5.0

6.0

Includes all Incidents except for Near Misses

At-Risk Employee Incident Rates

2

49

27

6

48

55

6

28

45

8

37

60

0

10

20

30

40

50

60

70


2011

2012

2013

2013 Annualized

At-Risk Employee Incident Classifications

151414

1212

116

55

4333

32222

111111111111111

0 2 4 6 8 10 12 14 16

JVIEAI

HBS National CorporationMiken

Total SafetySecuritas

BrandKelly

TICBrazos M&EHydrochem

Infinity Constr SvcsRailserve

VeoliaBowen Engineering

Doyle & WachtstetterSprint Pipeline

ThermonBTT

Clean Harbors Catalyst TechnologiesCMIICSIGI

Knight Facilities ManagementKoch Specialty

MaximNorrellSafway

SGS Petroleum Services CorporationSPX

Teledyne Brown EngineeringTQ Logistics

Tri-Con

Company At-Risk Employee NumbersIncludes all Incidents except for Near Misses

Are you on this list?Review your at risk

program…

Still on track for a great year…

End the year strong!

RECOGNITIONSGene Roberts

JVI: Tommy Miller, Tom Miller, Billy Allen, Barry Lovett & Darst Pirtle @ the Dow Site has been recognized along with their crews for the dedication & commitment for keeping all personnel safe & reaching 1 Million Man Hrs w/out an OSHA @ Dow and Samsung. – Recognized By James Reynolds, Brent Bowers & Pelle Donham

Skyline: 5 YEARS OSHA FREE

Tracer: Caniel Massey was recognized for a job well done for handling the Heat Trace jobs @ B-2200. Good job of communicating & had a great attitude while performing the job safely.

Brand: Insulators Crew @ OC-501 was recognized for flagging a leak on the D-121 system. Drum was pressured tested and the leak tighten and stopped. – Recognized by Matthew MacDonald

Infinity Maintenance: OC-501Crew took ownership of plant by putting a piece of critical equipment back together after working long hrs. This job was completed quickly and safely. – Recognized by Timothy Closs

Norrell: Norrell crew working @ Sadara OJT Training Facilities has worked 4,618 man hours on the Sadara OJT projects with no incidents and very high quality work. Completed work in a timely and safe manner. – Recognized by Randy Moore

Maxim: Matt Vanhal, Martin Castaneda, Chuck Walker & Ray Hernandez @ LHC-8 did excellent work on critical job for ID-9 shaft removal. Job was short noticed. Crew worked 14hr day, lifts managed between high winds and also work through the rain. Lifts were done safely & critical equipment completed with any incidents.- Recognized by Frank Duncan & Steven Baker

Industrial Gunite: IGI crew @ LHC-7 successfully completed the restoration on H-5 Furnace project with ZERO INCIDENTS!!! 3,614 Man-Hrs work on project. – Recognized by IGI Management

STS: Dwight Barrett & Robert Dohle were instrumental in the development of the FRP training curriculum for the Sadara project. Safety procedures were integrated as part of the training & safety hazards were pointed out. – Recognized by MTS Department

Firetrol: Bryan Zickefoose, John Lynn, Chad Gifford, David Lynn & Charlie Rivera @ the B-3803 Dow GEP Project worked well with Operations & the other Contractors. Crew performed well, keeping Safety at the forefront of their tasks. Crew performed quality work while being Safe and complying with the Cow Culture. – Recognized by Joe Rosales, MEC Team.

To see the full recognitions, please go to www.tocas.org


REMINDERS AUTHORIZATION TO USE COMPANY VEHICLES

OCTOBER EMPHASIS & STAC INSERT (ENERGY SOURCE HAZARD AWARENESS)

WWW.TOCAS.ORG (NEW WEBSITE)

NEXT SAFETY CONTACT MEETING 11/14/13



Contractor Performance Data October 2013. New TOCAS Website.

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Transcript of Contractor Performance Data October 2013. New TOCAS Website.