Clean & Compact - 株式会社ベッセル & Compact Newly designed high-precision and high-speed...

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Clean & Compact Newly designed high-precision and high-speed ionizer applying a new technology C-series Ion Bar AC Pulse Ionizing Clean Bar R R Re e e es s s si in n m m mo o ol l ld d ds s s, Ele ec c ct t tr ro o on n ni i ic c c c c co om mp p o o on n ne e en nt ts s Manufa act t ctur urin ing g / / As As A se e s mb mb mb m ly ly / Ins spe pect ctio ion Resin molds, Electronic components Manufacturing / Assembly / InspectionLong types now available

Transcript of Clean & Compact - 株式会社ベッセル & Compact Newly designed high-precision and high-speed...

Page 1: Clean & Compact - 株式会社ベッセル & Compact Newly designed high-precision and high-speed ionizer applying a new technology C-series Ion Bar AC Pulse Ionizing Clean Bar Resin

C l e a n & C om p a c tNewly designed high-precision and high-speed ionizer

apply ing a new technology

C-series Ion BarAC Pulse Ionizing Clean Bar

RRReeeessssiinn mmmooollldddsss,Eleeccctttrrooonnniiicccc cccoommpppooonnneeennttss~Manufaacttctururining g // AsAsA sees mbmbmbm lylyly // Insspepectctioion~

Resin molds, Electronic components~Manufacturing / Assembly / Inspection~

Long types now available

Page 2: Clean & Compact - 株式会社ベッセル & Compact Newly designed high-precision and high-speed ionizer applying a new technology C-series Ion Bar AC Pulse Ionizing Clean Bar Resin

Power input / output RMS Interface terminal

COMPACT SPEEDSuper Compact Design

Super-compact design incorporating high-voltage power supply, control circuit, and air circuit.(Actual size as shown on the right)

Enabling a daisy-chain connection.

This is a method of generating alternately positive ions and negative ions from each electrode.Since ions are generated maximum during each positive and negative electrode cycle, the ion volume is high and static electricity can be removed quickly.

Super Fast Static Electricity Removal

DC24V

Cat5 cable (optional)

Power supply cable (accessory)

The newly developed needle electrode socket incorporates an air purging structure which has air emission ports around the needle electrode.

This structure not only prevents contamination of the electrode needle, but also feeds ions with a fast air flow to neutralize.

AC pulse

Typical alternating current

Air intake port PT-1 / 8・One side for C-90・Both left and right sides for the C-100 and longer

56.5

33.4

Slim & lightweight body AC pulse method

Terminals grouped on one side Super fast static electricity removal

0 1.0 2.0 3.0 sec0 V+100

+500

+1000 ━━━━ : C-90━━━━ : Conventional modelFrequency : 50HzVoltage level : P=06Installation distance : 45 cmAir pressure : 0.3 MPa

0 sec

Page 3: Clean & Compact - 株式会社ベッセル & Compact Newly designed high-precision and high-speed ionizer applying a new technology C-series Ion Bar AC Pulse Ionizing Clean Bar Resin

Setting buttonsDIP switch Infrared sensorDisplay Ion balance display

Compact bar type ionizers for high-speed neutralization with a clean design

CLEAN MAINTENANCE

The opposite electrodes are incorporated in the body. This design enables to prevent particles from adhering to the outside of the body due to the induced voltage and to improve the ion generation efficiency by minimizing applied voltage losses.

Clean Design

The timer notifies when to clean needle electrodes. The cleaning timing can be set in one-day units from 1 to 60 days.When the time elapses, the needle cleaning lamp turns ON and “AL-2” appears on the display.

Select following with DIP switch:・whether to stop or continue operation, when a high voltage error occurs;・ON or OFF state of the auto-balance mode;・ON/OFF state of the needle cleaning timer.

PhotoMOS relay can output Run/Stop state Signal, High Voltage Error Alarm Signal, and Needle Cleaning Alarm Signal.The 24VDC input can turn Remote Operation ON or OFF.

If a problem occurs at the high voltage output, the high voltage error lamp lightsand “AL-1” appears on the display.

A socket type needle can be easily replaced.

Preventing body contamination

One-touch needle replacement.

Needle cleaning timer

High Voltage Alarm

DIP switch

Interface Terminal

8 7 6 5 4 3 2 1

No. 機能 出力 機能

1

2 - - - -

3

4

5 - -

6 - - - -

7

8

The opposing electrodes are incorporated

Run/Stop state

High voltage error

Needle cleaning timer

Common

Remote operation (positive ions)Remote operation (negative ions)

Close:Operation

Open:Stop

Close:Alarm

Open:Normal

Close:Alarm

Open:Normal

DC24VON:ContinueOFF:Stop

+24V

0V

PhotoMOS relay

output (non-polar)

No connection

Page 4: Clean & Compact - 株式会社ベッセル & Compact Newly designed high-precision and high-speed ionizer applying a new technology C-series Ion Bar AC Pulse Ionizing Clean Bar Resin

Bracket

SETTING Various Settings

This C series is equipped with a mode to optimally adjust the ion balance automatically according to the polarity of the charged object. (Target distance: 50 to 100 mm)

Auto Balance Mode

When there is a positive charged object …

More amount of negative ions is generated and discharged

The frequency can be set in ten steps (0.1 to 50 Hz).

0.1 0.3 1 3 5 8 10 20 30 50Hz

Clean room ceilingFar distance: 900 to 1500mm

Clean room bench

Close distance: 50 to 300mm

Film manufacturing

The angle can be adjusted.

The applied voltage can be changed individually for the positive and negative side. The amount of ions can be changed by different output steps. (Ten steps: 8.0 to 12.5 kVp-p)

Card-type Remote ControllerThis card-type remote controller is thin enough to fit in your pocket.The C series can be controlled from a distant location.

Press twice a button for a number allocated to the bar, and operation is temporarily suspended.

Then, the frequency and pulse ratio can be changed.

When using multiple units, an address allocation (1 to 16) can be set to identify each device.

Positive voltage (kV)

Voltage level

Negative voltage (kV)

kV p-p

1

4

4

8

2

4.25

4.25

8.5

3

4.5

4.5

9

4

4.75

4.75

9.5

5

5

5

10

6

5.25

5.25

10.5

7

5.5

5.5

11

8

5.75

5.75

11.5

9

6

6

12

10

6.25

6.25

12.5

8m

30゜ 30゜

Remote control sensor range

The ion balance can be adjusted by changing the pulse ratio.

Address

Frequency

Pulse Ratio

Voltage Level

45 55

Medium distance:600 to 750mm

Finishbutton

Addressbuttons

Frequencysetting buttons

Pulse ratio setting buttons

Page 5: Clean & Compact - 株式会社ベッセル & Compact Newly designed high-precision and high-speed ionizer applying a new technology C-series Ion Bar AC Pulse Ionizing Clean Bar Resin

Airflow (L/min)  0.1MPa  0.2MPa  0.3MPa

C-90357090

C-100407595

C-1204580100

C-1505590120

C-17065100135

C-20080110150

C-22090125165

C-250100135180

C-270105140190

C-300110150200

NEW

●Frequency:0.1Hz

●Frequency:5Hz

●Frequency:20Hz

●Frequency:0.3Hz ●Frequency:1Hz

●Frequency:3Hz ●Frequency:8Hz

●Frequency:10Hz ●Frequency:30Hz

●Frequency:50Hz

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

1500

1200

900

600

300-150 -100 -50 0 50 100 150

1500

1200

900

600

300-150 -100 -50 0 50 100 150

1500

1200

900

600

300-150 -100 -50 0 50 100 150

1500

1200

900

600

300-150 -100 -50 0 50 100 150

1500

1200

900

600

300-150 -100 -50 0 50 100 150

1500

1200

900

600

300-150 -100 -50 0 50 100 150

1500

1200

900

600

300-150 -100 -50 0 50 100 150

1500

1200

900

600

300-150 -100 -50 0 50 100 150

1500

1200

900

600

300-150 -100 -50 0 50 100 150

1500

1200

900

600

300-150 -100 -50 0 50 100 150

-50

0

Measurement conditions ・Product:C-150 ・Voltage:10.5kV(P-06 N-06) ・Air pressure:0.3MPa ・Temperature:24℃±1℃ ・Humidity:40%±2%RH ・Decay time:±1000V→±100V ・CPM:20pF±2pF(150x150mm)

Static Erasing Performance (actual measured values with a sample)

Ionizing methodInput power supplyPower consumptionAir supply hose diameterAir supplySetting functions

Ion balanceAlarm output

Operating distanceOzone productionDecay timeMaterialAccessories

Pulse AC Corona discharge24 VDC ± 5 % (connector RJ45)max 14.4WPT 1 / 8, Hose ø8 mm OD×ø6 mm IDClean dry air or nitrogen (N2) (0.3 MPa or less)

± 30 V (Distance 1000 mm)High voltage error, Needle cleaning timer (Only when set) [Connector RJ45] 0 to 50 °C, 35 to 85 %RH (With no dew condensation or freezing) Approx. 50 to 2000 mm0.05 ppm or lessSee illustration above (These are measured values and not guaranteed values)Body: Flame-retardant ABS resin, Needle electrode: TungstenInstruction Manual, Remote controller×1, Power cable (5 m)×1, End brackets×2, Middle bracket (See back side)

Specifications

Applied voltageFrequencyPulse ratioAuto balanceNeedle cleaning timer

left side right side

left side right side left side right side left side right side

left side right side left side right side left side right side

left side right side left side right side left side right side

:Max. 12.5 kVpp Each polarity can be set in ten steps from 4.00 to 6.25 kV:Select from ten steps 0.1, 0.3, 1, 3, 5, 8, 10, 20, 30, 50 Hz:Positive ion 40 to 70 %, negative ion 60 to 30 %:Effective when Auto Balance mode is enabled (Distance 50 to 100 mm):Effective when needle cleaning timer is enabled (One day unit from 1 to 60 days)

Operating temperature and humidity

C-00HEDP №:80610

C-00HREDP №:806107

※For the models Serial No.130373 and before.

Kindly confirm the serial number of the model you use, before ordering the electrode needle unit, because the applicable part is different according to the model.

※For the models Serial No. from 130374 to 131254.

C-00HR6EDP №:806130※For the models Serial No. 131255 and after.

Electrode Needle UnitReplacement parts

Page 6: Clean & Compact - 株式会社ベッセル & Compact Newly designed high-precision and high-speed ionizer applying a new technology C-series Ion Bar AC Pulse Ionizing Clean Bar Resin

Ceiling in a clean room

Applications

Glass substrate transferClean room ceiling Automobile component painting line

14110021.01

Warning

●For safety purposes, read the instruction manual carefully before using the unit. ●Do not use this product in an explosion-proof area. ●A high voltage is applied on this product. Make sure that water, oil, solvents, etc., do not come in contact. ●Avoid dew condensation as it can result in electric shock or product damage.●Keep away metal objects such as tools or needles, or body parts such as fingers, hands or face from the needle electrode because a high voltage is applied on the needle electrode.

●For improvements, the product specifications, size, price and other information may be subject to change without prior notice.

AD24-IT-EXAD24-ITCF-EXAD24-IT19-EXCT-5

:Power adapter(I/P:AC100V-240V O/P:DC24V 0.75A):Power adapter(I/P:AC100V-240V O/P:DC24V 1.5A):Power adapter(I/P:AC100V-240V O/P:DC24V 1.9A):Power cable(5m)

EDP №:806050EDP №:806074EDP №:806080

OptionsExample of power connection

Operation: 1 barOperation: 2 barsOperation: 3 bars

NEWNEWNEWNEW

SIDE VIEW A-A’

SIDE VIEW A-A’

45.0°

90.0°

13.0

C-90

C-100, 120, 150, 170, 200, 220, 250, 270, 300

C-100 C-120 C-150 C-170 C-200 C-220 C-250 C-270 C-300

900

1001

1052

1078

50.5

1140

1241

1292

1318

50.5

1380

1481

1532

1558

50.5

1620

1721

1772

1798

50.5

1860

1961

2012

2038

50.5

2100

2201

2252

2278

50.5

2340

2441

2492

2518

50.5

2580

2681

2732

2758

50.5

2820

2921

2972

2998

50.5

45.0°

90.0°

33.0

96.0

33.0

23.0

54.5

26.013.0

30.0

18.0

70660800±2.5

851±2.5

877±2.5

13.0

7060.0

4-φ5×13L SLOT HOLE

4-φ5×13L SLOT HOLE

2-φ5×10L SLOT HOLE

33.0

C

D

±2.5

±2.5

26.013.0

33.0

23.0

96.0

54.5

18.0

30.0

±2.5A

B

60.0E E

E

40.0

65.0

78.0

A

B

C

D

Size

FRONT

TOP

FRONT

TOP

Model No.

EDP №:621851EDP №:621852EDP №:621853EDP №:621854EDP №:621855EDP №:621856EDP №:621859EDP №:621860EDP №:621861EDP №:621862

C-90C-100C-120C-150C-170C-200C-220C-250C-270C-300

Electrode needles:12pcs / Middle bracket:- / Weight:0.9kg

Electrode needles:16pcs / Middle bracket:1pc / Weight:1.0kg

Electrode needles:20pcs / Middle bracket:1pc / Weight:1.2kg

Electrode needles:24pcs / Middle bracket:1pc / Weight:1.4kg

Electrode needles:28pcs / Middle bracket:2pc / Weight:1.6kg

Electrode needles:32pcs / Middle bracket:2pc / Weight:1.8kg

Electrode needles:36pcs / Middle bracket:2pc / Weight:2.3kg

Electrode needles:40pcs / Middle bracket:3pc / Weight:2.6kg

Electrode needles:44pcs / Middle bracket:3pc / Weight::2.8kg

Electrode needles:48pcs / Middle bracket:3pc / Weight::3.1kg

Power adapterPower cable CT-5