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    S7-1V5 Fundamentals, Section 7, November 2002

    SECTION 7

    WIREFRAME AND SURFACE DESIGN

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    S7-2V5 Fundamentals, Section 7, November 2002

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    S7-3V5 Fundamentals, Section 7, November 2002

    WIREFRAME AND SURFACE DESIGN

    Wireframe and surface design concept

    Wireframe and surface design interface

    Creating wireframe geometry

    Creating basic surfaces

    Surface-based solid features

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    S7-4V5 Fundamentals, Section 7, November 2002

    WIREFRAME AND SURFACE DESIGN

    CONCEPT

    CATIA V5 Wireframe and Surface Design is used to

    create 3D points, lines, curves, planes and surfaces.

    3D wireframe elements are often used as referenceelements in the creation of surfaces or solid features.

    Wireframe and Surface Design main concepts:

    3D wireframe creation - points, lines, curves and planes can be defined

    directly in the 3D environment.

    Surface design - a surface is used to define the topology of a part thatcan not be defined using solid features.

    Surface-based solid features - surface geometry can be used to createsolid features.

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    S7-5V5 Fundamentals, Section 7, November 2002

    WIREFRAME AND SURFACE DESIGN

    METHODOLOGY 3D wireframe creation

    The relative position of components

    is defined by assembly constraints.

    If a component moves, constraints

    can be updated to restore position.

    Components positioned

    with assembly constraints

    Components prior

    to positioning

    Surface contact and axial

    coincidences created

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    S7-6V5 Fundamentals, Section 7, November 2002

    WIREFRAME AND SURFACE DESIGN

    METHODOLOGY Surface design

    The relative position of components

    is defined by assembly constraints.

    If a component moves, constraints

    can be updated to restore position.

    Components positioned

    with assembly constraints

    Components prior

    to positioning

    Surface contact and axial

    coincidences created

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    7/70S7-7V5 Fundamentals, Section 7, November 2002

    WIREFRAME AND SURFACE DESIGN

    METHODOLOGY Surface-based solid features

    The relative position of components

    is defined by assembly constraints.

    If a component moves, constraints

    can be updated to restore position.

    Components positioned

    with assembly constraints

    Components prior

    to positioning

    Surface contact and axial

    coincidences created

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    8/70S7-8V5 Fundamentals, Section 7, November 2002

    The V5 Wireframe and Surface Design tool is used:

    to create 3D points, lines, curves and planes used as construction

    geometry when defining surfaces or solid features

    to create wireframe geometry directly in 3D not limited to a 2D

    sketch plane

    to create surface geometry defining the part topology which is able

    to be used in the creation of solid features

    WIREFRAME AND SURFACE DESIGN

    METHODOLOGY

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    9/70S7-9V5 Fundamentals, Section 7, November 2002

    WIREFRAME AND SURFACE INTERFACE

    Accessing the workbench

    Settings and customizations

    Workbench toolbars

    Terms

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    10/70S7-10V5 Fundamentals, Section 7, November 2002

    ACCESSING THE WORKBENCH

    Access the Wireframe and Surface Design workbench

    1. Select Wireframe

    and Surface Design

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    11/70S7-11V5 Fundamentals, Section 7, November 2002

    Activating the Wireframe and Surface workbench:

    A new part document is created.

    An Open Body is added in the tree as the In Work Object.

    ACCESSING THE WORKBENCH

    Wireframe and Surface

    Design workbench

    Open body is the

    In Work object

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    12/70S7-12V5 Fundamentals, Section 7, November 2002

    SETTINGS AND CUSTOMIZATIONS

    Select the

    Shape branch

    Wireframe and Surface Design settings Settings that effect wireframe and surface creation are linked to the

    settings for Part Design.

    Settings are identical and can be changed in Shape or Part Design.

    Settings are

    linked

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    13/70S7-13V5 Fundamentals, Section 7, November 2002

    Select:

    Selection tools and Sketcher.

    Wireframe and Surface Design toolbars

    WORKBENCH TOOLBARS

    Wireframe:

    Create 3D wireframe

    geometry.

    Select

    Sketcher

    Point

    Line

    Plane

    Projection - includes combine, reflect line

    Intersection

    Parallel curve

    Circle - includes corner, connect curve, conic

    Spline - includes helix, spiral, polyline

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    14/70S7-14V5 Fundamentals, Section 7, November 2002

    Surfaces:

    Create surface geometry.

    Wireframe and Surface Design toolbars

    WORKBENCH TOOLBARS

    Operations:Modify, transform or

    extract geometry from

    existing elements.

    Extrude

    Revolve

    Sphere

    Offset

    Sweep

    Fill

    Loft

    Blend

    Join - includes healing, untrim, disassemble

    Split - includes trim

    Boundary - includes extract

    Translate - rotate, symmetry, scaling, affinity, axis to axis

    Extrapolate

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    15/70S7-15V5 Fundamentals, Section 7, November 2002

    Wireframe and Surface Design toolbars

    WORKBENCH TOOLBARS

    Replication:

    Create several instances

    of a wireframe or surface

    object.

    Constraint

    Constraint Dialog Box

    Object Repetition - includes points and planes repetition

    Pattern - includes rectangular, circular

    PowerCopy (advanced replication tool)

    UserFeature (advanced replication tool)

    Analysis:

    Curve and surface

    analysis tools.

    Connect checker - analyze surface connections

    Curve connect checker - analyze curve connections

    Constraints:

    Apply constraints.

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    16/70S7-16V5 Fundamentals, Section 7, November 2002

    Additional user tools are available during wireframe

    and surface creation.

    User tools provide assistance in the geometry creation process.

    A user tools icon will be highlighted when activated.

    USER TOOLS

    Update all

    Axis system

    Work on support

    Snap to point

    Select body

    Icon activated

    (highlighted)

    Working supports activity

    Create datum

    Icon not

    activated

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    17/70S7-17V5 Fundamentals, Section 7, November 2002

    Wireframe and Surface user tools:

    Update All

    Update design to current specifications.

    Axis System creation

    Create a local coordinate axis system to work in.

    Work On Support Create a surface or planar support element to work on.

    Snap To Point

    Snap to the nearest grid intersection point when working on a support.

    Working Supports Activity Activate or deactivate the current working support.

    Create Datum

    Create an element without history when this icon is active.

    USER TOOLS

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    18/70S7-18V5 Fundamentals, Section 7, November 2002

    Wireframe and Surface user tools (continued):

    Catalog Browser

    Create instances from a catalog or from a document (advanced

    replication tools).

    Select Body Select a body from the pull-down list to make it the In Work body. This

    is a convenient method for defining a body as the In Work object.

    USER TOOLS

    Select the body

    Body is now theIn Work object

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    19/70S7-19V5 Fundamentals, Section 7, November 2002

    In the V5 part structure: Open Body - an open body contains wireframe and surface

    geometry created for use in the design of the part.

    - accessing the Wireframe and Surface workbench will

    create an open body in the specification tree.

    Part Body - the part body contains solid geometry features createdusing the Part Design workbench.

    WIREFRAME AND SURFACE TERMS

    Open body

    Part body

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    20/70S7-20V5 Fundamentals, Section 7, November 2002

    CREATING WIREFRAME GEOMETRY

    Points

    Lines

    Planes

    Curves

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    21/70S7-21V5 Fundamentals, Section 7, November 2002

    Methods for creating wireframe geometry:

    Use the Sketcher icon to create geometry located on a 2D

    sketch plane.

    Use the Wireframe toolbar icons to create geometry that is defined

    based on 3D coordinate system parameters or in relation to existing

    3D geometry.

    CREATING WIREFRAME GEOMETRY

    Projection curve

    Intersection curve

    Parallel curve

    Point on surface

    Point on curve Point

    tangent to curveLine tangent to curve

    Line normal to surface

    Offset PlanePlane normal to curve

    Plane tangent to surface

    Circle

    Connect curve

    Spline

    HelixWireframe toolbar

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    22/70S7-22V5 Fundamentals, Section 7, November 2002

    General process

    CREATING WIREFRAME GEOMETRY

    1. Select icon

    from Wireframe

    toolbar.

    2. Select the

    definition type

    from choices inpull-down box.

    3. Select other

    geometry (if

    necessary).

    4. Specify the

    parameters.

    5. Click Apply

    to preview, OK

    to accept.

    13

    4

    2

    5

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    S7-23V5 Fundamentals, Section 7, November 2002

    CREATE A POINT

    Use the Point icon to create a point located in 3D.

    Choose the type of point from the pull-down box.

    Choose a new

    reference point or

    accept the defaultpoint as displayed

    Choose the type

    of point to define

    Note: The reference point is the

    origin from which parameter

    values are measured.

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    S7-24V5 Fundamentals, Section 7, November 2002

    CREATE A POINT

    Coordinates

    Specify point coordinates (x,y,z) from the reference point.

    Select an existing point as reference.

    Coordinates

    of new point

    (0, -5, 6)

    Reference point

    (0, -5, 6)

    Reference point

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    S7-25V5 Fundamentals, Section 7, November 2002

    CREATE A POINT

    On curve

    Specify location on a curve at a distance from the reference point.

    Selected curve

    Distance from

    reference

    Distance on curve

    Ratio of curve length

    Click for curvemid-point

    Click for nearest

    curve end-point

    Distance as a ratio of curve

    length (66% of total length)

    New point

    New point

    Reference point

    (green)

    Reference

    point

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    S7-26V5 Fundamentals, Section 7, November 2002

    CREATE A POINT

    On curve

    Additional options

    Reverse the measure directionfrom the reference point

    Distance along

    the curve Distance from

    point to point

    Specify an existing

    point as the reference

    Repeat type

    Parameters

    Add additional points afterthe first point is created

    First point

    Repeated

    points

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    S7-27V5 Fundamentals, Section 7, November 2002

    CREATE A POINT

    On plane

    Specify in-plane point coordinates (h,v) from the reference point.

    Select an existing point as reference.

    (2.5, 4)

    Reference point

    Reference point

    Selected plane

    Horizontal

    and vertical

    coordinates

    of new point

    Selected

    plane

    (2.5, 4)

    A reference point is

    projected onto the plane

    if the selected point does

    not lie on the plane.

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    S7-28V5 Fundamentals, Section 7, November 2002

    CREATE A POINT

    On surface

    Specify the direction and distance from the reference point. Direction can be specified by selecting a line, linear edge, plane or planar

    surface. Selecting a plane or planar surface will specify a direction normal

    to the plane.

    Distance is measured along the surface contour.

    Selected

    direction (line)

    Distance fromreference

    New pointSelected surface

    Reference point

    (surface mid-point)

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    S7-29V5 Fundamentals, Section 7, November 2002

    CREATE A POINT

    Additional options

    Create a point between existing points

    Create point(s) on a curve tangentto a specified direction line

    Create a point at the centerof a circle or an arc

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    S7-30V5 Fundamentals, Section 7, November 2002

    MULTIPLE POINT CREATION

    Use the Points Creation Repetition icon to createmultiple points spaced on a curve.

    1. Select

    a curve

    2. Specify

    instances

    3. Activateoptions

    End points included

    in total instances

    Points created in a

    new Open body

    Normal planescreated at point

    instances

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    S7-31V5 Fundamentals, Section 7, November 2002

    CREATE A LINE

    Use the Line icon to create a line located in 3D.

    Choose the type of line from the pull-down box.

    Choose the type

    of line to define

    Note: Start and End values

    of zero (0in) will default to

    the selected points.

    Specify a start and end

    point distance from the

    initial points selected

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    S7-32V5 Fundamentals, Section 7, November 2002

    CREATE A LINE

    Point - Point

    Create a line between two selected points.

    Specify the distance of start and end points from selected points.

    Select a support

    element for the

    line (optional)

    Selected points

    Key in

    distance(s)

    New line

    or Drag green

    arrows at points

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    S7-33V5 Fundamentals, Section 7, November 2002

    CREATE A LINE

    Point - Direction

    Specify a start point and direction for the line.

    Select a line to

    specify direction

    New line

    Specify start

    and end point

    distance(s)

    Start point

    or Select a

    plane to specify a

    direction normal to

    the plane

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    S7-34V5 Fundamentals, Section 7, November 2002

    CREATE A LINE

    Angle / Normal to curve

    Specify a start point on a curve and an angle for the line.

    Select Normal to Curvefor an angle of 90 degrees

    New line

    Specify start and end

    point distance(s)

    Curve lies on theselected support

    Start point

    Selected

    curve

    Angle of line measured

    from the curve tangent

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    S7-35V5 Fundamentals, Section 7, November 2002

    CREATE A LINE

    Angle / Normal to curve

    Special option: Specify an angled line on a supporting surface.

    Activate Geometry on supportto create the angled line on the

    support surface

    Start point

    Selected

    curve

    Selected

    support surface

    Not activated

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    S7-36V5 Fundamentals, Section 7, November 2002

    CREATE A LINE

    Tangent to curve

    Specify a line tangent to a curve starting at a selected point.

    New line

    Specify start and end

    point distance(s)

    Start point

    Selected curve

    Mono-Tangentmode

    Line extent is

    mirrored on both

    sides of start point

    Reverse the line

    direction from

    the start point

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    S7-37V5 Fundamentals, Section 7, November 2002

    CREATE A LINE

    Tangent to curve

    Specify a line tangent with two curves using bi-tangent mode.

    Other solutions in

    blue and numbers

    in brackets (#)

    Support

    element

    Current solutionis highlighted

    Selectedcurves

    Bi-Tangentmode

    Multiple solutions

    Click Next Solution tohighlight another solution

    or Select on the screen

    Click OK to

    accept

    highlighted

    solution

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    S7-38V5 Fundamentals, Section 7, November 2002

    CREATE A LINE

    Additional options

    Create a line normal to a surface

    Create a line bisecting the angle

    between two selected lines

    No support

    elementLine created on

    support surface

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    S7-39V5 Fundamentals, Section 7, November 2002

    Use the Plane icon to create a plane located in 3D.

    Choose the type of plane from the pull-down box.

    CREATE A PLANE

    Specify the

    parameters

    Choose the typeof plane to define

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    S7-40V5 Fundamentals, Section 7, November 2002

    Offset from plane

    Create a parallel plane offset by a distance from a reference.

    Parallel through point Create a parallel plane through a selected point.

    CREATE A PLANE

    Offset

    distance

    Reference

    plane

    Reference

    plane

    Selected

    point

    3 in

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    S7-41V5 Fundamentals, Section 7, November 2002

    Angle / Normal to plane

    Create a plane at an angle to a reference plane through an axis.

    CREATE A PLANE

    Specify angle

    Rotation axis

    New plane passes

    through rotation axis New planeSelect Normal to Planefor an angle of 90 degrees

    Drag the green Move symbolto reposition the new plane

    Reference plane

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    S7-42V5 Fundamentals, Section 7, November 2002

    CREATE A PLANE

    Through element options

    Through two lines

    Through a planar curve

    Through pointand line

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    S7-43V5 Fundamentals, Section 7, November 2002

    Normal to curve

    Create a plane normal to a curve at a given point.

    Tangent to surface Create a plane tangent to a surface through a selected point.

    CREATE A PLANE

    Plane at

    mid-point

    (default)

    Selected

    curve

    Selected

    point

    Selected

    surface

    Plane at

    selected

    point

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    S7-44V5 Fundamentals, Section 7, November 2002

    CREATE A PLANE

    Additional options

    Create a mean plane through points Create a plane by equation

    Ax + By + Cz = D

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    S7-45V5 Fundamentals, Section 7, November 2002

    Curves generated from

    existing geometry

    Curves based on

    parameters

    CREATE A CURVE

    Two general methods for creating curves located in 3D: Curves of a certain type based on parameters - examples include a

    circle, spline, conic, helix, etc.

    Curves generated from existing geometry - examples include curve

    projections, intersections, parallel curves, etc.

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    S7-46V5 Fundamentals, Section 7, November 2002

    Part Arc

    Whole Circle

    Trimmed Circle

    Complementary Circle

    CREATE A CIRCLE

    Use the Circle icon to create a circle or arc in 3D.

    Select limitation

    options

    Choose the type

    of circle to define

    Specify start and end limit

    angles for a partial arc

    Specify

    parameters

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    S7-47V5 Fundamentals, Section 7, November 2002

    CREATE A CIRCLE

    Center and radius

    Specify center point, support element and circle radius value.

    Circlecenter point

    Support element

    (yz plane)

    Key in radius value or drag green arrows

    Specify angle limits for a partial curve.

    Whole circle option

    Part arc

    option

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    S7-48V5 Fundamentals, Section 7, November 2002

    CREATE A CIRCLE

    Center and point

    Specify center point, support element and a point on the circle.

    Circle

    center point

    Support element

    (yz plane)

    Part arc option

    Point on circle

    Angle limits are

    measured from

    point on circle

    Whole circle option

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    S7-49V5 Fundamentals, Section 7, November 2002

    CREATE A CIRCLE

    Two points and radius

    Specify two points on the circle, support element and radius value.

    Radius value

    Trimmed

    circle option

    Select

    2 points

    Current solution

    is highlighted

    Multiple solutions

    Click OK to accepthighlighted solution

    Click Next Solutionbutton or select another

    solution on the screen

    Whole circle option

    Complementary

    circle option

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    S7-50V5 Fundamentals, Section 7, November 2002

    CREATE A CIRCLE

    Bi-tangent and radius

    Specify 2 tangent elements, support element and circle radius value.

    2 elements(line and point)

    Support element

    (yz plane)

    Circular arc created

    (radius = 3.5 in)

    Arc tangent to the

    line (Element 1)

    Arc tangent to the

    point (Element 2)

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    S7-51V5 Fundamentals, Section 7, November 2002

    CREATE A CIRCLE

    Bi-tangent and point

    Specify a tangent element, tangent curve, point on the tangent curveand a support element.

    Tangent element

    (point, line, or curve)

    Point of tangency

    on selected curve

    Tangent curve

    (line or curve)

    Support element

    (yz plane)

    Arc tangent to

    the line (Curve 2)

    at selected point

    Arc tangent to the

    point (Element 1)

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    S7-52V5 Fundamentals, Section 7, November 2002

    CREATE A CIRCLE

    Additional options

    Create a circle through 3 points

    Create a tri-tangent circle(circle tangent to 3 elements)

    C CO

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    S7-53V5 Fundamentals, Section 7, November 2002

    Use the Corner icon to create a rounded corner

    between two elements in 3D.

    CREATE A CORNER

    Select elements

    Specify corner

    radius value

    Multiplesolutions

    Click OK to accepthighlighted solution

    Click Next Solutionbutton or select another

    solution on the screen

    Corner created (no trim)

    Elements

    trimmed

    Activate Trim Elementsoption to trim geometry at

    the corner intersections

    CREATE A CONNECT CURVE

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    S7-54V5 Fundamentals, Section 7, November 2002

    Use the Connect Curve icon to create a curve

    connecting two existing curves at selected points.

    Connect curve key points:

    Elements that can be connected are either curves or lines.

    Select points to define the connect curve endpoints.

    Selected points must lie on the curves to be connected.

    Point, tangency or curvature continuity can be imposed at the connect

    curve endpoints. Modify continuity tension values to impact the connect curve shape.

    Connected elements can be trimmed at the connect curve endpoints.

    CREATE A CONNECT CURVE

    CREATE A CONNECT CURVE

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    S7-55V5 Fundamentals, Section 7, November 2002

    General process

    CREATE A CONNECT CURVE

    1. Select theConnect

    Curve icon.

    2. Select the

    points to be

    used as curveendpoints.

    3. Click button

    to reverse the

    continuity

    direction.

    4. Specify type

    of continuity.

    5. Choose trim

    option Apply.

    4

    1

    2 Selecting a pointautomatically

    selects the curve

    the point lies on

    3

    5

    Connect

    curve No elements

    trimmed

    CREATE A CONNECT CURVE

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    S7-56V5 Fundamentals, Section 7, November 2002

    CREATE A CONNECT CURVE

    Additional options

    Continuous curvature

    at the Curve2 point

    Tangency

    direction

    arrow (red)

    Tangency

    direction

    reversed

    Activate

    Trim elements Elementstrimmed

    Reverse Direction of continuity

    Imposing Continuity at endpoints

    CREATE A CONIC

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    S7-57V5 Fundamentals, Section 7, November 2002

    Use the Conic icon to create a conic type curve(parabola, hyperbola, or ellipse) in 3D.

    The conic curve must lie on a planar support element.

    A conic is defined using one of these object sets: Two points, start and end tangents, a parameter value

    Two points, start and end tangents, a pass through point

    Two points, a tangent intersection point, a parameter value

    Two points, a tangent intersection point, a pass through point

    Four points, a tangent

    Five points

    CREATE A CONIC

    CREATE A CONIC

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    S7-58V5 Fundamentals, Section 7, November 2002

    General process

    CREATE A CONIC

    1. Select

    Conic icon.

    2. Select the

    support plane.3. Select the

    two endpoints.

    4. Select the

    elements used

    to definetangency.

    5. Specify the

    parameter

    value Apply.

    4

    1

    2 3

    Conic

    Also, drag green

    arrows to change

    parameter value

    3

    5

    CREATE A CONIC

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    S7-59V5 Fundamentals, Section 7, November 2002

    CREATE A CONIC

    Two points, start and end tangents

    2 lines selected as

    start and end tangents

    Support element

    (yz plane)

    2 points selected

    Specify a Parameter value

    Select a Pass through point

    P = 0.5, parabolaP < 0.5, ellipse

    P > 0.5, hyperbola

    P = 0.7

    CREATE A CONIC

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    S7-60V5 Fundamentals, Section 7, November 2002

    CREATE A CONIC

    Two points, and a tangent intersection point

    Point selected as

    tangent intersectionfor both tangencies

    2 points selected

    Specify a Parameter value

    Select a Pass through point

    P = 0.3

    Activate tangent

    intersection

    point option

    CREATE A CONIC

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    S7-61V5 Fundamentals, Section 7, November 2002

    CREATE A CONIC

    Four points, and a tangent

    4 points selectedLine selected as

    a start tangent

    Five points

    Select 2 endpoints then

    select 3 additional points

    Endpoints

    Endpoints

    CREATE A SPLINE

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    S7-62V5 Fundamentals, Section 7, November 2002

    Use the Spline icon to create a 3D curve passing

    through selected points. Select points in the order that the spline should be constructed.

    Points can be added before or after selected points.

    Points can be replaced with a different point.

    CREATE A SPLINE

    Spline is created as

    points are selected

    Select 1st point

    Select 2nd point

    Pointoptions

    Spline

    created

    CREATE A SPLINE

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    S7-63V5 Fundamentals, Section 7, November 2002

    Impose tangency or curvature conditions on the points

    that define the spline. Click to highlight the point in the spline definition window.

    Impose tangency or curvature on the highlighted point.

    CREATE A SPLINE

    Click Add Parametersbutton for tangency/

    curvature options

    Selected point

    is highlighted

    Tangency and

    curvature options

    Line selected to impose

    tangency on Point.8

    CREATE A PROJECTION

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    S7-64V5 Fundamentals, Section 7, November 2002

    Use the Projection icon to create elements by

    projecting existing objects onto support geometry. Points and wireframe geometry can be projected on to a surface.

    Points can also be projected onto wireframe geometry.

    The projection can be normal to the support or a defined direction.

    CREATE A PROJECTION

    Support

    surface

    Curve to be

    projected

    Curve projected

    onto surface

    CREATE AN INTERSECTION

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    S7-65V5 Fundamentals, Section 7, November 2002

    Use the Corner icon to create a rounded corner

    between two elements in 3D.

    CREATE AN INTERSECTION

    Select elements

    Specify corner

    radius value

    Activate Trim Elementsoption to trim geometry at

    the corner intersections

    CREATE A PARALLEL CURVE

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    S7-66V5 Fundamentals, Section 7, November 2002

    Use the Corner icon to create a rounded corner

    between two elements in 3D.

    CREATE A PARALLEL CURVE

    Select elements

    Specify corner

    radius value

    Activate Trim Elementsoption to trim geometry at

    the corner intersections

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    S7-67V5 Fundamentals, Section 7, November 2002

    CREATING BASIC SURFACES

    From a profile

    Sphere

    From boundaries

    From another surface - offset

    Lofted surface

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    S7-68V5 Fundamentals, Section 7, November 2002

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    S7-69V5 Fundamentals, Section 7, November 2002

    SURFACE-BASED SOLID FEATURES

    From a profile

    Sphere

    From boundaries

    From another surface - offset

    Lofted surface

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