A Report on Summer Training at

Caparo Maruti Ltd. Gurgaon, Haryana

20th May to 5th July 2014

DEPARTMENT OF MECHANICAL ENGINEERING

MALAVIYA NATIONAL INSTITUTE OF TECHNOLOGY JAIPUR

Submitted By:

Divyanshu Jain

2011UME1103

Acknowledgement

I would like to express my sincere gratitude to my training supervisor Mr. Sunil Kumar for giving me the opportunity to work on this topic. It would never have been possible for me to take this training at this level without his innovative ideas and his relentless support and encouragement.

I would also like to express my gratitude to the institute Malaviya National Institute of Technology, Jaipur and the faculty members of Dept. of Mechanical Engineering for having this subject of Industrial Training in our curriculum that provides us with such a great opportunity of visiting a company and getting trained under professionals and also for their continuous inspiration, guidance and valuable suggestions that helped me in every step and guided me when I had problems.

Divyanshu Jain

Preface

This report presents a very scholastic approach to the industrial training that I underwent at Caparo Maruti Limited, Gurgaon for eight weeks from 20TH May 2014 to 5TH July 2014. The training was a part of the curriculum of B.Tech. here at MNIT,Jaipur to be accomplished during summers before the commencement of fourth year.

This report presents a very simple,impicit yet a very comprehensive study of the capabilities and responsibilities of the department. This report demonstrates overall view of working of Productin and Engineering Department, softwares being used for various analyses, methods of testing being followed in various labs and their incessant search for innovative ideas.

I was exposed to the assembly line process employed along with practical knowledge and application of different manufacturing processes as drawing, chipping, along with the basic ones as CNC machines. The main learning was of the inspection and the quality testing of each part at every station along the assembly line.

It turned out to be a wonderful experience both industrially and learning wise; living in a new city altogether, experiencing the functionalities of Reasearch and Development Department, flow of knowledge as well as decision making processes within the company. Working with the employees and learning from them was such a life changing experience.

Contents

Contents v

List of tables vi

List of figures vi

1. Company Overview1

1.1. About the Group 1

1.2. Business Strategy 2

1.3. Global Presence 3

1.4. Caparo India..4

1.5. Customers .5

1.6. Products.6

1.7. Caparo Maruti Limited..7

1.8. Guiding Principles.8

1.9. Gurgaon Plant ...9

2. Departments 10

2.1. Press Shop 11

2.2. Welding 17

2.3. Quality Control Section 22

3. Project: Cost Minimization by reducing the no. of

transport trips in final product supply to customer end 28

3.1. Supply Chain Structure28

3.2. Shortcomings and Problem breakdown 29

3.3. Before Improvement Status31

3.4. Savings to supply chain structure 33

4. Conclusion 34

5. References ....35

List of tables

S. No.

Title

Table. No.

Pg. No.

1

3.1

15

2

Data collected before improvement

3.1

30

3

Data calculated after improvement

3.2

32

List of figures

S. No

Title

Fig. No

Pg. No.

1

Drawing operation

2.1.1

13

2

Trimming operation

2.1.2

14

3

Restriking operation

2.1.3

15

4

Completed part

2.1.4

16

5

Resistances

2.2.1

18

6

Welding time study curve

2.2.2

19

7

Butt welding

2.2.3

20

8

5S

2.3.1

23

9

Kaizen

2.3.2

26

iv

CONCLUSION

CML is a world class company in sheet metal technology. Training here has been very useful in understanding the working environment of the company, relation between officers and subordinates, shop floor, organizational values of any industry and many other things. How people work together and achieve mass production in any industry in prescribed time with quality. We came to know about various processes and activities done to develop and produce the components effectively and accurately.

The industrial training is very beneficial to me. After the training, I got the practical knowledge about machines and machine processes and also know how these machines are used for making different kind of equipments, machines and products.

REFERENCES

Caparo Global website www.caparo.com

Caparo India www.caparo.co.in

Wikipedia www.wikipedia.org

Caparo Maruti Ltd. Gurgaon

127