Bill Acceptor WBA-14/15-SS3B...

Table of contents

CHAPTER 1 Product Name &Specifications

CHAPTER 2 Operation and Maintenance

CHAPTER 3 Communication Specification

CHAPTER 4 Disassembly Instruction

CHAPTER 5 Wiring Diagram

CHAPTER 6 Trouble Shooting

CHAPTER 7 Calibration / Downlading to Flash Memory

CHAPTER 8 Exploded View & Parts List

Issue 2004-03

Bill AcceptorWBA-14/15-SS3BWBA-24/25-SS3B

Copyright © 1998-2004 Japan Cash Machine Co.Ltd. All rights reserved.

OPERATION MANUAL

komanns

Rechteck

komanns

Rechteck

CHAPTER 1 Model Numbers and Specifications1. WBA Naming Compositions 1-22. Precautions 33. Features 44. Component Names 55. General Specifications 66. Retrieving Bills 77. Cabling 88. Dimensions 9-109. Country Codes 11

CHAPTER 2 Operation and Maintenance1. Installation 12. Input / Output Circuits 23. Pin Assignment 34. DIP Switch Settings 46. Operational Flow Chart 58. Clearing Bill Jam 6-79. Preventive Maintenance 8

CHAPTER 3 ID-003 Communication Specifications1. Outline 12. Transmission Specifications 13. Transmission/Reception Message Format 24. Communication Flow 35. Command/Response List 46. Command/Response Details 5-167. Timing Chart 17-26

CHAPTER 4 Disassembly Instruction1. Disassemby of Unit 1-22. Disassemby of Validator Unit 3-53. Disassemby of Transport Unit 6-15

CHAPTER 5 Wiring Diagram1. WBA-14 Wiring Diagram 12. WBA-15 Wiring Diagram 23. WBA-24 Wiring Diagram 34. WBA-25 Wiring Diagram 4

CHAPTER 6 Trouble Shooting1. Trouble Shooting 1-4

CHAPTER 7 Calibration / Downloading to Flash Memory1. Description - Calibration 12. Tools Needed 13. Setting the WBA Calibration Mode 1-24. Starting the PC Calibration Program 25. Calibration Procedure 2-76. Error Messages 87. Sensor Signal Name and Sensor Name Conversion Table 88. Description - Downloading to Flash Memory (WBA-14/24 Only) 99. Tools Needed 9

10. Setting the WBA Download Mode 911. Starting the Download Program 1012. Example of Download Procedure 1113. Setting the WBA DIP Siwtches 13-1414. Error Codes 15-1615. Sensor, Board, and Motor Locations 17

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Table of Contents

CHAPTER 8 Exploded View & Parts List1. Entire Unit 1-22. Acceptor Head Unit 3-53. Transport Unit 6-114. Frame Unit 12-135. Cash Box Unit 14-17

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

Table of Contents

March 2004 Chapter 1 2004-03 1st EditionChapter 2 2004-03 1st EditionChapter 3 2004-03 1st EditionChapter 4 2004-03 1st EditionChapter 5 2004-03 1st EditionChapter 6 2004-03 1st EditionChapter 7 2004-03 1st EditionChapter 8 2004-03 1st Edition

Date Chapter Edition Description

Revision History

Issue 2004-03


Contents

Product Name and Specifications1. WBA Naming Composition2. Precautions3. Features4. Component Names5. General Specifications6. Retrieving Bills7. Cabling8. Dimensions9. Country Codes


CHAPTER 1

komanns

Rechteck

1 - 1

CHAPTER 1 Product Name and Specifications

(Model) WBA - * (#) * * - * * * * * (1) (2) (3) (4) (5) (6) (7) (8)

(1) Model SeriesWBA Series Model

(2) Acceptor Head1 : Type 1 (Magnetic sensor enhanced)2 : Type 2 (Optical sensor enhanced)3 : Type 3 (South African Type — under development)

Remarks:(#) is the modified version of acceptor head

- (none) : Standard TypeA : Acceptor Head for AD seriesB : Acceptor Head for Bulk Note Feeder

(3) CPU Boards0 : 1M Flash Rom1 : 1M Eprom

2, 4 : 4M Flash Rom3, 5 : 4M Eprom

(4) Transport Unit Motor Speed- (none) : Standard Type

S : High-speed Type

(5) Option Unit for Insertion Slot0 (none): Standard Type

G : With Shutter UnitF : With Bulk Note Feeder

(6) Cash Box TypeSS : Downward vertical stacking (Standard)SU : Upward vertical stackingSH : Downward horizontal stackingUH : Upward horizontal stackingLD : Downward stackerless dispensingLU : Upward stackerless dispensing

(7) Transport Unit Type- (none) : Standard

2 : EURO Type3 : Industrial Type

1. WBA Naming Composition

1 - 2


(8) Access to Cash Box- (none) : Front Access (Standard)

B : Back AccessU : Upper Access

(TYPE) * * * - * * * - * - * * (a) (b) (c) (d) (e) (f)

(a) Country CodeConforms to ISO 3166. Refer to page 1-11 “Country Codes”.

(b) Cash Box Type4 : 400-note capacity5 : 500-note capacityA : 1,000-note capacityK : 2,000-note capacity

(c) Faceplate Type0 : Without faceplate1 : JCM Standard Faceplate (66mm wide, guide 1)2 : JCM Standard Faceplate (70mm wide, guide 2)3 : JCM Standard Faceplate (76mm wide, guide 3)4 : JCM Standard Faceplate (80mm wide, no guide)5 : Faceplate for SS2 (82mm wide, standard faceplate)6 : Faceplate for SS2 (82mm wide, angled insertion)

The guide for faceplate is the same for the acceptor head (d).

(d) Guide for Acceptor Head1 : 66mm width (minimum width)2 : 70mm width3 : 76mm width4 : 80mm width5 : 82mm width (max width)

(e) Intelligent Cash Box- (none) : No ICB

1 : With Intelligent Cash Box

(f) Software ID Number03 : ID-003 JCM bi-directional serial interface (Standard)

Contact JCM for other interface.

<EXAMPLE>WBA-25-SS3B-A05-03

WBA Series model with optical sensor enhanced acceptor head, 4M Eprom, downward vertical stack-ing, industrial type transport unit, back-access 1000-capacity cash box, no faceplate, 82mm-width billguides, and with ID-003 I/F.

1 - 3


2. Precautions

(1) Do not insert a torn,folded, or wet bill, as thismay cause bill jam insidethe unit.

(2) Do not expose the unit towater.The unit contains severalprecision electronicdevices which can bedamaged if water or anyliquid is sprayed or spilledinto the unit.

(3) Do not install the unit in adusty environment. Dustmay affect the sensorperformance.

1 - 4


3. Features

The WBA-xx-SS3B has the following features. · Rear access cash box and transport unit

Cash box and transport unit can be detached from the rear side of the unit which makes cash collection andmaintenance very easy for a cabinet with rear access door.

· Able to read a wide range of bill sizesFour types of bill guides are available for the WBA. Switching the bill guides allows the unit to read billsranging from 65mm to 82mm wide. The length of bills read are from 125mm to 170mm.All Euro bills are accepted from 5 to 500.

· Security Cash box with 1,000-note capacityThe cash box can be equipped with 2 locks for higher security. The SS3 cash box stores up to 1,000 bills.

65mm - 82mm

1 - 5


4. Component Names

��

��

��

��

��

��

��

��

��

��

1 - 6


5. General Specifications

1) Acceptance rate: 90% or more (including first-time rejection and second-time acceptance.The following bills are excluded:)a) Bill with stain, wear, wetness, tear or remarkable wrinklesb) Bill with folded corner or edgec) Bill with incorrect cut dimensions or printing displacement

2) Processing speed: Approx. 2 seconds for validation(time from bill insertion to credit signal output)

3) Interface: Serial interface (photo coupler isolation) 4) Cash box: Security box

Lock shall be installed by user.Intelligent unit can be installed as option (500-note box only).

5) Escrow: 1 Bill 6) LEDs: a) Operational conditions (stand-by, signal output)

b) 1 LED can be turned on. 7) Power supply: +12V (+–5%), 2.5A or more 8) Power consumption: a) Stand-by: 3VA

b) In operation: 20VA (max 30VA) 9) Environmental conditions: a) Operational temperature: 5 - 50oC

b) Storage temperature: -20 - 60oCc) Humidity: 30 - 80%RH (no condensing)d) Light disturbance: Direct sunlight shall be avoidede) Installation: Indoors only

10) Outline dimensions: See an attached drawing11) Weight: a) Unit (without cash box): Approx. 5.0kg

b) Cash Box 1,000-note cash box: Approx. 2.2kg

12) Mounting: Horizontal Mounting(contact JCM for other mountings)

1 - 7


6. Retrieving Bills

1. Unlock the cash box and open the cash box cover.

3. Open the cash box cover and remove the bills.

2. Pull out the cash box from the frame.

1 - 8


7. Cabling

External connector (CN1)Housing LY10DC20 (JAE)Contact LY10-C2-5-10000 (JAE) (AWG #24~#30)

External connector (CN2)Housing 51030-0430 (MOLEX)Contact 50083-8 14 (MOLEX) (AWG #24~#30)

External harness

External connectorSocket DRA-20SC-FO (JAE)Contact D02-22-26S-10000 (JAE)

1 - 9


8. Dimensions

��

��

��

��

��

��

��

��

��

�

��

��

��

��

��

��

��

��

��

�

��

��

��

��

��

��

��

��

��

��

�

1. WBA-xx-SS3B

1 - 10


��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

��

� �

��

��

��

��

2. 1000-note Cash Box for SS3B

1 - 11


9. Country Codes

Antilles ANTArgentine ARGAustralia AUSAustria AUTAustria AUT4Barbados BRBBelgium BELBotswana BWABrazil BRABulgaria BGRCanada CANCanada CANChile CHLChina CHNColombia COLCosta Rica CRICroatia HRVCyprus CYPCzech Republic CZEDenmark DNKEstonia ESTEstonia EST2European Union EURFinland FINFrance FRAGermany DEUGermany DEU1Germany DEU2Germany/Sweden DEU/SWEGreat Britain (England) GBRGreat Britain (England) GBR-BGreat Britain/Gibraltar GBR/GBIGreat Britain/Isle Of Man GBR/MANGreece GRCGreece GRC-BGuatemala MGTHonduras HNDHong Kong HKGHungary HUNIceland ISLIndia INDIsrael ISRItaly ITAItaly ITA8Italy ITA9Japan JPNKazakhstan KAZKazakhstan KAZ1Latvia LVALithuania LTUMalaysia MYSMalaysia MYS1Malta MLTMauritius MUS

Country Country CodeMexico MEXMoldova MDAMorocco MARNamibia NAMNetherlands NLDNetherlands NLD-BNew Zealand NZLNew Zealand NZL1New Zealand NZL-BNorth Ireland NIRLNorway NORNorway NOR1Peru PERPeru PER1Philippines PHLPhilippines PHL1Poland POLPoland POL1Poland POL1-BPortugal PRTQatar QATRepublic Of Ireland IRLRepublic Of Korea KORRepublic Of Korea KOR-BRomania ROMRussia RUSRussia RUS-BSaudi Arabia SAUSingapore SGPSingapore SGP-BSlovakia SVKSlovenia SVNSouth Africa ZAFSpain ESPSri Lanka LKASweden SWESwitzerland CHESwitzerland CHE3Switzerland CHE-BTaiwan (Republic Of China) TWNTanzania TZAThailand THATrinidad & Tobago TTOUkraine UKRUkraine UKR1United Arab Emirates AREUnited States USAUnited States USAUnited States USAUruguay URYUruguay URY1Venezuela VENVenezuela VEN1Venezuela VEN2Venezuela VEN-B

Country Country Code

Contents

Operation and Maintenance1. Installation2. Input/Output Circuits3. Pin Assignment4. DIP Switch Settings5. Operation Flowchart6. Clearing Bill Jam7. Preventive Maintenance

CHAPTER 2


Issue 2004-03


komanns

Rechteck

2 - 1

CHAPTER 2 Operations and Maintenance

140mm

45mm

70mm22mm 22mm

M4 screw

4mm + the thickness of mounting bracketor less

1. InstallationThere are mounting holes on four sides. Use M4 screws to securely mount WBA on the cabinet or mountingbracket.Note: the maximum length of M4 screws should be 4mm + the

thickness of cabinet / mounting bracket. If WBA is mountedon a bracket of 2mm thick, the length of M4 screws shouldbe no more than 6mm.

2. Switching the bill guidesUnless your WBA has been used with another software before, correct bill guides should be installed in theacceptor unit .Each software has designated bill guide types (ex. USA = 66mm width = Type 1 Bill Guide, EUR5 = 82mmwidth = Type 5 Bill Guide).Refer to the software specification to find which bill guide should be installed.

To remove the bill guides, first remove the acceptor head from the main unit and then push out the bill guidesfrom the back of the acceptor head with a Phillips-head screwdriver. To install the bill guides, push the guidesinto the acceptor head slot from the front until you hear a click. Be sure to push the guides in the correctdirection.

1. Installation

2 - 2


2. Input/Output Circuits

2 - 3


3. Pin Assignment

��

��

��

�

�

��

�

�

�

�

�

�

�

�

�

��

��

��

��

��

��

��

��

��

��

��

��

�

�

�� !

�

�

�

�� "

#

�

�

�

�

�

#

$%

"��&

'%

(�$��

#

"��&

)*��

�� *+��

�� *+��

�� ,� �� -��.��/

�� *+��

�� *+��

�� *+��

�� ,� �� -��/

0��1�� 2�3�� - � �&/

�� *+��

�� *+��

�� *+��

�� *+��

�� *+��

0��1�� 2�3�� - � �&/

�� 2��

0��1�� 2�3�� - � "��&/

�� +��++��

4�� 2�� +�� +��

� �& 2�3��

� "��& 2�3��

��

� � � �

��

�

�

�

�

��

�� "

�� !

�

�

)*��

�� ,� �� -��/

�� ,� �� -��.��/

�� *+��

�� *+��

��

�

�

�

�

�

�

�

�

�

��

��

��

��

��

��

��

��

��

��

��

��

"��&

#

(�$��

'%

"��&

$%

#

�

�

�

�

�

#

�� "

�

�

�

�� !

�

�

)*��

� "��& 2�3��

� �& 2�3��

4�� 2�� +�� +��

�� +��++��

0��1�� 3�� - � "��&/

�� 2��

0��1�� 2�3�� - � �&/

�� *+��

�� *+��

�� *+��

�� *+��

�� *+��

0��1�� 2�3�� - � �&/

�� ,� �� -��/

�� *+��

�� *+��

�� *+��

�� ,� �� -��.��/

�� *+��

�� *+��

�5��

� �

��

2 - 4


4. DIP switch Settings

Verify the software in the WBA before installing it. The DIP switch settings are determined by the software.See software specifications proivded separately for DIP switch settings of your software.

8 7 6 5 4 3 2 1 OFF

2 - 5


5. Operation Flowchart

POWER ON

CPU.ROM.RAMTEST

OK

TEST MODE

VALI.STACKERTEST

OK

OK

STAND-BY

UNEXPECTEDSENSOR ON

ENABLE

LED ON

BILLINSERTED

MOTOR FWD

DATASAMPLINGSTART

OK

LED OFF

BILLREMOVED

A

A A

B

B

A

NO

NO

NO

NO

NO

NO

NO

NO

NO(JAM)

NO(JAM)

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

YES

NO

NO

NO

NO

ILLEGALDATA/CONDITION

SAMPLINGEND

MOTOR STOP

VALIDATESAMPLING

DATA

INHIBITCONDITION

CREDIT OUTPUT

BILL FEED OUTTO STACKER

FEED OK

VEND OUTPUT

BILL STACK

STACKCOMPLETE

FULL

FULL ON

LED OFF

STOP

STOP

TEST MODE

REJECT

OK

LED OFF

BILL REJECT

A

2 - 6


6. Clearing Bill Jam

1. Pull the tabs on both sides of the acceptor headforward to open the acceptor head. Removethe jammed bill.

2. If the jammed bill cannot be removed byopening the acceptor head, pull the transportunit open/close lever to open the transportcover and remove the jammed bill.

2 - 7


3. When a bill is jammed near the inlet of the cashbox, open the stacker box cover to pull out thecash box and remove the jammed bill.

2 - 8


7. Preventive Maintenance

It is important to keep the bill path, rollers, and belts clean. The sensor lenses are transparent, and made ofpolymer material. Handle them with care.

To clean the lenses, use a lint-free cloth and mild non-abrasive detergent such as liquid dish soap mixed withwater.

Do not use alcohol or thinner for cleaning.

Note: JCM does not recommend cleaning cards, cleaning pads, or cleaning solutions of any kind.

Cash box Preventive Maintenance (P/M)Do periodic P/M on the cash boxes to ensure proper operation. Use compressed air to blow out the paperfibers and other debris that builds up over time. Check the belts and all moving parts for wear and properpositioning. If the unit does not operate properly, it can cause bill jams.

After completing the P/M, Auto-Calibration is recommended (Refer to Chapter 7).

Contents

Disassembly Instruction1. Disassembly of Unit2. Disassembly of Validator Unit3. Disassembly of Transport Unit4. Disassembly of Cash Box

CHAPTER 4


Issue 2004-03


komanns

Rechteck

4 - 1


1. Disassembly of Unit

1. Pull down the acceptor head release lever topull out the acceptor head.

2. Pull up the transfer unit release lever and pullout the transfer unit.

3. Unlock the stacker box and open the stackerbox cover.

4 - 2


4. Pull out the cash box from the stacker box.

4 - 3


(1) Removing the upper sensor board

1. While pushing down latches using a smallscrewdriver, slide the metal cover off. Thelatches are located inside recess on the metalcover (2 locations).

2. Disassembly of Validator Unit

2. Disconnect the harness from the sensorboard and remove 3 screws to remove thesensor board.

(2) Removing the lower sensor board

1. Remove 4 screws on each side and discon-nect the harness to remove the cover.

4 - 4


2. Remove 3 screws securing the lower sensorboard and remove the sensor board.

3. Remove the E-ring from the shaft and removethe gear. Remove 2 screws and 2 washerswhich secure the belt tension assembly onboth sides.

4. Remove the E-ring from the shaft and shiftthe shaft toward the opposite side. At thistime, two pins which fix the gear will pop up.Remove these pins. Pull out the shaftcompletely and remove the 2 belt tensionassembly units.

4 - 5


5. Remove the E-ring and disassemble the unitinto belts, tension rollers, pulleys, tensionsprings, and shaft.

4 - 6


3. Disassembly of Transport Unit

(1) Removing the CPU board assembly

1. Disconnect 7 connectors from the CPUboard.

2. Remove 2 screws securing the CPU boardassembly on both sides and remove 1 screwfrom the validator catch to remove the beam.Then, pull out the CPU board.

3. Remove 1 screw from the CPU board anddisconnect the harness to the underside ofthe board.

4 - 7


(2) Removing the stack motor and encodersensor board

1. Remove 1 mounting screw of the encodersensor board and pull out the encodersensor board. Then, disconnect the harnessof the encoder sensor board.

2. Insert a screwdriver into the notch of thestack motor encoder and remove 2 mountingscrews to remove the motor.

(3) Removing the driving motor, encoder sensorboard, and lever sensor board

1. Remove 3 screws to remove the plate.

4 - 8


2. Remove 1 mounting screw of the encodersensor board and pull out the encodersensor board. Disconnect the harness on theencoder sensor board.

3. Remove 2 mounting screws to remove themotor. Remove the 2 mounting screws toremove the plate from the motor.

4. Remove 1 screw and disconnect the harnessto remove the lever sensor board.

4 - 9


2. Pull out the latch lever and pull up the entiresolenoid lever cover. Remove 1 screw at thetip to remove the TR cover.

3. Remove 2 screws and disconnect theharness to remove the solenoid lever sensorboard.

(4) Removing the solenoid lever assembly andsolenoid lever sensor board

1. Remove 2 screws to remove the SS transferunit

4 - 10


4. Remove the spring at the lower portion of thesolenoid lever assembly. Remove 2 screwson both sides and 4 E-rings, and pull out theshaft to remove the solenoid lever assembly.

5. Disassembly diagram of solenoid leverassembly.

4 - 11


(5) Removing the feed-out sensor board assem-bly

1. Remove 2 screws, one each side, anddisconnect the harness to remove the feed-out sensor board.

2. Disassembly diagram of feed-out sensorboard assembly.

(6) Removing the upper timing belt and homeposition sensor board assembly

1. Remove 3 screws to remove the plate.

4 - 12


2. Remove the E-ring, washer and remove thegears on both sides. At this time, a pin willpop-up from the left gear. Remove this pin.

3. Remove 4 screws, 2 each side, and pull outthe home position sensor board to discon-nect the harness.

4. Remove 3 E-rings and a washer. Next, shiftthe timing belt wheel toward the inner sideand pull out 2 pins. The shaft can be re-moved from the left side. Remove the timingbelt.

4 - 13


5. Disassembly diagram of shaft.

(7) Removing the lower timing belt

1. Remove 7 E-rings. 3 gears, 1 pin, and 4 screws.

2. Separate the transfer unit to remove thetiming belt.

4 - 14


(1) Removing the pusher mechanism unit

1. Remove 2 screws and pull out the pushermechanism unit.

4. Disassembly of Cash Box

2. Remove 6 screws on both sides to removethe pusher mechanism.

4 - 15


(2) Removing the timing belt

1. Remove 2 screws on both sides to removethe coupling bracket.

2. Remove 3 E-rings, 2 gears, 1 pin, and 2bearings to remove the spring fixed on theshaft.

3. Separate the pusher mechanism to removethe timing belt.

Contents

Wiring Diagram 1. WBA-14-SS3B 2. WBA-15-SS3B 3. WBA-24-SS3B 4. WBA-25-SS3B

CHAPTER 5


Issue 2004-03


komanns

Rechteck

5 - 1


1. WBA-14-SS3B

5 - 2


2. WBA-15-SS3B

5 - 3


3. WBA-24-SS3B

5 - 4


4. WBA-25-SS3B

Contents

Trouble Shooting1. Trouble Shooting

CHAPTER 6


Issue 2004-03


komanns

Rechteck

6 - 1


[INTRODUCTION]

Most failures in the acceptor occur due to a minor cause. It is important to check that the connector is properlyconnected and that the harness is not disconnected, before replacing parts.Poorly accepting of bills by the acceptor is often due to a fact that iron content adheres to the magnetic head orthe magnetic head roller. Therefore the acceptor should be cleaned.To determine the cause of the failure and fine defective parts, it is important to observe in detail the operatingstate of the acceptor when the power is turned on.The use of the test mode of WBA also allows the cause of the failure to be checked.When the acceptor head has been disassembled to repair or when the sensor board has been replaced, the sensorshould be adjusted.The repair should be performed referring to the adjustment manual, the wiring diagram and the disassemblingprocedures.

[CLASSIFICATION OF FAILURE]The cause of failure can be broadly classified into the following four failures. Check the operating state.

(1) Test mode fails to be entered.(2) Initial operation is error.(3) Bills are rejected or poorly accepted.(4) Bills are transferred not smoothly.

6 - 2


1. Trouble Shooting

(1) Test mode fails to be entered

Check that dip switch settingis correct

Both LED1 and LED2 on CPUboard do not go on

On CPU board, LED1 frickersand LED2 does not go on

On CPU board, LED1 does notgo on and LED2 frickers

On CPU board, LED1 goes onand LED2 does not go on

On CPU board, LED1 goes onand LED2 frickers

Result of CPU board check isOK

Power is supplied toCPU board?

Check power lineharness

ROM errorNormal ROM has beenmounted and properlydownloaded?

Replace CPUboard

YES

YES

YES

YES

YES

YES

YES

YES

NO NO

NO

NO

NO

NO

NG

6 - 3


(2) Initial operation is error

Check LED fornumber of frickers

Number of frickers isone

Number of frickers istwo

Number of frickers isthree

Number of frickers isfour

Number of frickers isfive

Number of frickers issix

Number of frickers iseight

Number of frickers isten

Full cash box

Pressure unit errorStacker jamStacker home sensor error

Stacker lever errorStacker lever sensor errorOpened transfer unit cover

Jam within acceptor headSensor error within acceptor head

Disengaged acceptor headDifferent kind of acceptor head

Transfer errorTransfer motor errorEncoder sensor error

Stacker lever errorStacker lever sensor error

Cash box not insertedCash box sensor error

6 - 4


(3) Bills are rejected or poorly accepted

(4) Bills are transferred not smoothly

Check that ROM ismatched with billcompatible country

Clean inside of acceptorhead and check againacceptation

Adjust sensor and checkagain acceptation

Check harness fordisconnection

Check sensor board

Check CPU board

Replace ROM

Replace harness

Replace sensorboard

Replace CPU board

NG NG

NG

NG

NG

OK

NG

Check bills for transferstate

Check transfer path

Check transfer roller

Check transfer belt

Check lever

Check transmissiongear

Repair/replace

NG

NG

NG

NG

NG

Contents

Calibration / Downloading to Flash Memory1. Description - calibration2. Tools needed3. Setting the WBA calibration mode4. Starting the PC calibration program5. Calibration procedure6. Error messages7. Sensor signal name and sensor name conversion table8. Description - downloading to flash memory (WBA-12/22/24 only)9. Tools needed

10. Setting the WBA download mode11. Starting the download program12. Example of the download procedure13. Setting the WBA DIP switches14. Error code15. Sensor, board, and motor locations

CHAPTER 7


Issue 2004-03


komanns

Rechteck

CAL

IBR

ATIO

NDO

WNL

OADI

NG T

O F

LASH

MEM

ORY

WBA MANUAL CHAPTER 7

I

WBA I/F Mib 232 Test Adapter(Part#: G00176)

WBA - ** - SSAC-Power

Connect the cableto serial port

12p 20p Conversion Harness( Part #: 067463)

- Black calibration paper KS-031 (#055156) for WBA-1x KS-033 (#057485) for WBA-2x

- White calibration paper KS-030 (#055155) for WBA-1x KS-032 (#057487) for WBA-2x

- Mag tool MG-03 (Part #: G00179)

Tools needed to calibrate your WBA

(1) Refer to the diagram above to properly connect the cables / harnesses.

Make sure the power of host machine is OFF when connecting the harness tothe WBA. Failure to do so may cause electric shock and/or permanent damage to theequipment.

2. Tools needed

3. Enable Calibration Mode

8 7 6 5 4 3 2 1 OFF

1. Description - calibration

Calibration sets a starting reference point for all the optical and magnetic sensors within the unit.This task can be done at the host unit or at your workbench.

WHEN TO CALIBRATE- After the acceptor component has been disassembled for repair- After a sensor board has been replaced- Whenever bill acceptance is degraded- Once a year

You will need the following tools to calibrate your WBA.

PC: IBM PC AT or compatibleOS: MS-DOS V5.x/6.x or Windows 98/2000/XP

Page 2

komanns

Rechteck

komanns

Rechteck

komanns

Rechteck

komanns

Linien

komanns

Linien

komanns

Textfeld

Cable WBA-xx to MIB (Part#:G00153)

komanns

Linien

komanns

Rechteck

komanns

Rechteck

komanns

Textfeld

7-1

7 - 2

CHAPTER 7 Calibration / Downloading to Flash Memory

(2) Set dipswitch No.8 ON and 1 to 7 OFF.(3) Supply power to the WBA.(4) The indicator LED flashes approximately every second.(5) Set DIP switch No.8 OFF. Confirm the indicator LED turns off.

4. Starting the PC calibration program

First of all, save the calibration program (ADJ10.exe for WBA-1x, ADJ20.exe for WBA-2x), “Dosvga.bgi” and“Egavga.bgi” in a floppy disk. All these 3 files must be stored in the same directory to start the calibrationprogram.There are 2 ways to start the WBA calibration software:A) Start from MS-DOS

1) Turn on the PC and start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.2) Insert the floppy disk containing the calibration program to the PC’s floppy drive.3) Change the current drive to the drive in which you have inserted the floppy disk (if it is A drive, enter A:).4) To start calibration of WBA-12/13, enter “ADJ10” and press ENTER.

To start calibration of WBA-22/23/24/25, enter “ADJ20” and press ENTER.B) Start by double-clicking the calibration program (Use at own risk)

1) Turn on the PC and start Windows 98/2000/Me/XP.2) Insert the floppy disk containing the calibration program to the PC’s floppy drive.3) Double-click the file to start the program (“ADJ10” for WBA-12/13, “ADJ20” for WBA-22/23/24/25).

5. Calibration procedure

(1) When the calibration program starts, screen 1 appears. Check the software name, type, and version number.To end the software without making calibration, press ESC.

<scr 1>

PUSH Enter KEY.

WBA-xx, WBA-xx ACCEPTOR HEAD ADJUSTMENT SOFT TYPE:AVerX.XX

XX-XX-XXJAPAN CASH MACHINE CO., LTD.

(2) Press the ENTER key. Screen 2 appears.

<scr 2>

Set White reference paper. Hit Enter Key.

7 - 3


(3) Insert the white calibration paper (“KS-030” for WBA-12/13 and “KS-032” for WBA-22/23/24/25) asshown below, and close the acceptor head. Make sure that the tabs on both side of the acceptor head arefirmly locked.

KS-030(Part#: 055155)

KS-032(Part #: 057487)

(4) Press the ENTER key to start calibration. Do not move the acceptor head and calibration paper duringcalibration.

<scr 3>

Adjusting XXXX

<scr 4>

Set Black reference paper. Hit Enter Key.

Adjustment BAR Sensor

(5) When screen 4 appears, insert the black calibration paper.

7 - 4


Close the acceptor head. Make sure that the tabs on both side of the acceptor head are firmly locked.

KS-31(Part #: 055156)

KS-33(Part #: 057485)

(6) Press the ENTER key to start calibration. Do not move the head and calibration paper during calibration.

<scr 5>

Now Adjusting

<scr 6>

Set White reference paper. Hit Enter Key.

Adjustment BAR Sensor

(7) When screen 6 appears, remove the black reference paper and insert the white calibration paper again andpress the ENTER key.

(8) Press the ENTER key to start calibration. Repeat the steps (5) to (8) three to five times until screen 7appears.

7 - 5


(9) When screen 7 appears, calibration with black and white calibaration papers is complete. Remove thecalibration paper and close the acceptor head. Make sure that the tabs on both side of the acceptor head arefirmly locked.

<scr 7>

Pull out reference paper. Hit Enter Key.

<scr 8>

Adjusting XXXX

Set MAG HEAD TESTER. Push Enter Key.

MAG GAIN ADJUST

<scr 9>

(10) Press the ENTER key to start calibration without calibration papes (no paper calibaration).

(11) When the calibration is complete, screen 9 appears.

7 - 6


(12) Calibrate the magnetic sensor(s). Insert the mag head test board to the acceptor and find a location wherethe second line of mag head test board just above the roller of acceptor head lower tray (show the diagrambelow) Make sure that the tabs on both side of the acceptor head are firmly locked. Closing the acceptorhead after the calibration starts results in an error.

MAG HEAD

TEST BOARD

MC-01

Mag tool(Part #: G00179)

Align the second line of mag head test boardjust above the roller of acceptor head lower tray

(13) Press the ENTER key. Screen 10 appears. (a) shows the current value and (b) shows the peak valuedetected after the mag board has been inserted.

<scr 10>

Adjust peak level. Push Enter key to start.

MAG GAIN ADJUST

MAG Center A/D = 0.8v (41) PEAK: 0.84v(a) (b)

(14) Slowly move the mag-head test board back and forth to find the peak value. The peak value (b) should bebetween 0.5V and 1.2V.

(15) Continue to move move slowly the MAG head test board back and forth several millimeters to find theposition where the “MAG Center A/D” value enters the range within -0.1V in relation to the peak value.

MAG HEAD

TEST BOARD

MC-01

7 - 7


(16) When the “MAG Center A/D” value enters the designated range, press the ENTER key. The calibrationstarts and screen 11 appears.

Adjusting MAG Gain

MAG GAIN ADJUST

<scr 11>

(17) When the calibration is complete, screen 12 appears. A prompt asks if the calibration results should bewritten in the acceptor head memory. Press the Y key and then ENTER to write the data to memory. If youchoose N, all the calibration data will be lost when the power turns off.

Write the adjustings to VALI HEAD. Yes-->Y No-->N :

<scr 12>

CompletePush Enter KEY TO CONTINUE. END:ESC KEY.

DATE: xxxxxxxx ID: WBAxxxxxxWrite Complete

<scr 13>

(18) When the screen 13 appears, all calibration procedures are complete. If you wish to continue calibrationwith another acceptor head, press ENTER and replace with a new acceptor head. To end calibrationprocedure, press ESC.

CAL

IBR

ATIO

NDO

WNL

OADI

NG T

O F

LASH

MEM

ORY

WBA MANUAL CHAPTER 7 Page 17

10. Description - donwloading to flash memory

This section describes how to download software program to the Flash ROM of the CPU board.

WHEN TO DOWNLOAD

- Software Upgrade- After a CPU board has been replaced

*This paragraph describes the method of using WBA I/F test bench. For the method 2), see a separateinstruction manual of DT-004.*This paragraph is for Flash Rom models only (WBA-12/22/24).

WBA - ** - SS

Connect to serial

12p 20p Conversion Harness(841-05-25, Part #: 067463)

WBA I/F Box( MIB232 Test Box # G00176)

Tools needed for downloading

PC: IBM PC/AT and compatiblesThe PC must have 1 or more RS-232C communication ports (D-sub pin).

Communication port address: 3F8 to 3FF (serial port 1)2F8 to 2FF (serial port 2)

OS: MS-DOS Version 5.x/6.x or Windows98/2000/XP.

11. Tools needed

12. Enable WBA Download Mode

(1) Refer to the diagram above to properly connect the cables / harnesses.

Make sure the power of PS15-006 / host machine is OFF when connecting the harness to the WBA.Failure to do so may cause electric shock and/or permanent damage to the device.

8 7 6 5 4 3 2 1 OFF

Switches #1, 6 - 8 ON

Location of DIP switches

komanns

Rechteck

komanns

Linien

komanns

Linien

komanns

Linien

komanns

Linien

komanns

Linien

komanns

Rechteck

komanns

Textfeld

AC Power

komanns

Textfeld

Cable MIB to WBA-xx #G00153

komanns

Linien

komanns

Rechteck

7 - 8


6. Error Messages

xxxxx Communication Error xxxxx: Communication with WBA has failed.=> Check all the connections. Make sure you have executed the correct calibration program.

xxxxx Adjustment Error (Gain) xxxxx: Gain calibration error=> Make sure you have correctly inserted white calibration paper as instructed by the monitor.

xxxxx Adjustment Error (Black Level) xxxxx: Black level calibration error=> Make sure you have correctly inserted black calibration paper as instructed by the manitor.

xxxxx Adjustment Error (No paper) xxxxx: No paper level calibration error=> Make sure you have removed calibration paper.

xxxxx Adjustment Error (MAG) xxxxx: Magnetic head calibration error=> Make sure you have correctly inserted mag head test board as instructed by the monitor.

When an calibration error occurs, the sensor signal name and signal value involved in the calibration errorwill be displayed on the line above the message “xxxxx Adjustment Error (XXXX) xxxxx.”

Example of error message:

L2l(2.80V)[1.47]NGXXXXX Adjustmennt Error (XXXX) XXXXX

7. Sensor Signal Name and SensorName Conversion Table

Sensor signal name Sensor name

c2i

r2i

l2i

c2r

r2r

l2r

a

b

bur

cdr

rdrldr

HPC,LEC

HPR,LER

HPL,LEL

HPR,LER

HPC,LEC

HPL,LEL

PT1,LE1

PT2,LE2

HBAR

HPC

HPRHPL

WBA-1 * -SS

Sensorsignal name Sensor name

c2i

c2r

cui

cur

cdi

cdr

r2i

r2r

rui

rur

rdi

rdr

l2i

l2r

lui

lur

ldi

ldr

rei

lei

rai

lai

bur

UHPC, DHPC

UHPC

DHPC

UHPR, DHPR

UHPR

DHPR

UHPL, DHPL

UHPL

DHPL

PT1

PT2

PT3

PT4

HBAR

WBA-2 * -SS

7 - 10


(2) Set the CPU board DIP switches 8, 7, 6 and 1 ON and switches 5 to 2 OFF. This way the baud rate is set to38400bps. Note the baud rate of 38400bps is avaialble for 4M flashrom only (WBA12/22/24).

(3) Supply power to the unit.(4) The CPU board LED 1 and LED 2 flash alternately and the forced download mode starts.(5) Save the download program (DWN.exe) and the software into a floppy drive (or the same directory).

There are 2 ways to start the WBA download program.A) Start from MS-DOS

1) Turn on the PC.2) Insert the floppy disk containing the download program (DWN.exe) and the software to the PC’s floppy drive.3) Start MS-DOS. See your PC and MS-DOS manuals to find out how to start MS-DOS.4) When the MS-DOS menu appears, type “A” and press ENTER (when your floppy disk is in “A” drive).5) Type “DIR” and press ENTER. The list of file names in the floppy disk appears.6) Find the file name of software and enter the parameters as shown in the diagram below. For example, if the

file name is 2420710.USA, and the serial port number is 1, type as:DWN 2420710.USA 2 252 246 1 (ENTER)

B) Start from Windows98 MS-DOS Prompt or Windows 2000/Me/XP Command Prompt Menu (Use at own risk)1) Turn on the PC and start Windows 98/2000/Me/XP.2) Insert the floppy disk containing the download program (DWN.exe) and software to the PC’s floppy drive.3) Start MS-DOS Prompt or Command Prompt from START menu of Windows.4) When the MS-DOS/Command Prompt menu appears, type “A:” and press ENTER (when your floppy disk

is in A drive).5) Type “DIR” and press ENTER. The list of file names in the floppy disk appears.6) Find the file name of software and enter parameters as shown in the diagram below. For example, if the file

name is 2420710.USA, and the serial port number is 1, type as:DWN 2420710.USA 2 252 246 1 ENTER

11. Starting the download program

Microsoft (R) Windows 98 (C) Copyright Microsoft Corp 1981-1999

C:/Windows>A:

A:/>DIR

2420710 USA 524,288 01-12-15 21:21 2420710.USADWN EXE 57,863 98-08-28 11:45 DWN.EXE

A:/>DWN 2420710.USA 2 252 246 1

Space Space

File name of software

Donwload Program

(4)

(5)

(6)

Explanation of Parameters: DWN Filename [baud rate] [address] [size] [port] ENTER

File name Download filename. (Must be specified.)[baud rate] Baud rate 0: 9600bps, 1:19200bps, 2: 38400bps Default: 0[address] Fixed at 252 (FC hex.). Default: 252[size] Fixed at 246. Default: 246[port] Serial port number Default: 1

7 - 11


Dev.=fc Port=2 File=2420710.USA DWLD01:00200000:0027FFFF 91DO 38400bps RUN 1

DOWN LOAD PROGRAM Ver.I: Addressed ResetG: Global ResetF: File Download

Ctrl - f: File Download (Selection)

214-00 05/JUN/’03 JCMV :Version Information RequestCtrl - X: AbortP: Program Check VerifyS: Set Start Addr. & Seed Val.(Start Addr.: 000000 Seed Val.: 0000)

Device Ver. :Vaildator Status: DisableComm Status: OK Poll - - -> <- - - Bill Validator Disabled

Selected serial port No.Entered download filename.

If the download file is correct, "DWLD01" is shown here.Baud rate

12. Example of the download procedure

Operation:Use the letter keys to enter a command.

I: Addressed Reset - Reset a selected unit in the game machine.V: Version Information Request - Reads the program version after downloading is complete.G: Global Reset - Reset all the units (including WBA) connected to the host controllerCtrl + X: Abort - Exit the program.F: File Download - Downloads the specified file.P: Program Check Verify - Check CRC by the WBA itself.Ctrl + F: File Download (Selection) - DO NOT USE THIS COMMANDS: Set Start Addr. & Seed Val. - The start address and initial value of CRC when checking CRC.

(1) Press F key (capital letter) to start the download program.

(2) Downloading starts. The LEDs 1 and 2 on the CPU board flashes alternatively.

(3) When the downloading is completed, LED1 and LED2 flash in unison.

4 3 2 1 OFF

Execution ScreenWhen the program starts, the following screen appears.

Note: If the download file is correct, “DWLD01” appears on the top line.

7 - 12


(4) “CRC” appears on the monitor.

(a) V * * * : CRC value calculated by WBA(b) M * * * : CRC value calculated by PC

If the downloading is successful, the CRC* values of (a) and (b) should be the same.

(5) The downloading is complete. Press the “Shift” V key to verify the update if necessary.

(6) Exit the program (Ctrl - X).

Reference: “CRC”is an error correction method for checking whether or not data is correctly transmitted.

Dev=fc Port=2 File=2420710.USA DWLD01:00200000:0027FFFF 91DO 38400bps RUN 1

DOWN LOAD PROGRAM Ver.I: Addressed ResetG: Global ResetF: File DownloadCtr - f: File Download (Selection)

2.11-00 28/AUG/’98 JCMV :Version Information RequestCtrl - X: AbortP: Program Check VerifyS: Set Start Addr. & Seed Val.(Start Addr.: 000000 Seed Val.: 0000)

Device Ver. :Vaildator Status: DisableComm Status: OK

Download Data - - ->Poll - - ->



Download End and Confirm - - ->Poll - - ->Poll - - ->

�Poll - - ->

<- - - ACK<- - - Program Download Ready<- - - ACK<- - - Program Download Ready<- - - ACK<- - - Program Download Ready<- - - ACK<- - - No Activity<- - - Prog. Check Verified-V91DO:M91DO

<- - - Bill Validator DisabledACK - - -> (a) (b)

7 - 13


13. Setting the WBA DIP Switches

1. Test Mode

Selecting the test mode1. Set DIP switch 8 to ON and switches 1 to 7 to OFF.2. The indicator LED will flash.3. Set DIP switches to the test mode setting you want to execute.4. Set DIP switch 8 to OFF.5. The test mode starts.

8 7 6 5 4 3 2 1 OFF

18 7 6 5 4 3 2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Setting the test mode

18 7 6 5 4 3 2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Details about the Acceptor Sensor Test (PH06)

Online testTransport unit/acceptor head bill acceptance operation test(See Error Code Table 1 and 3.)Bill acceptance test of unit with cash box (See Error Code Table 1 and 3.)Transport motor forward rotation test

Transport motor reverse rotation test

Stacker up/down test

Acceptor head/stacker test (See Error Code Table 2.)

Stacker test (without acceptor head)

Solenoid testAcceptor head sensor test (PH06)See “Details about the Acceptor Sensor Test (PH06).”Stacker sensor test (PH07)See “Details about the Stacker Sensor Test (PH07).”

WBA-10

PLEV

Reserved

PT1

PT2

HPL

HPR

HPC

Reserved

WBA-20

FLEV

PT3

PT4

PT1

PT2

UHPL,DHPL

UHPR,DHPR

UHPC,DHPC

7 - 14


Details about the Stacker Sensor Test (PH07)

18 7 6 5 4 3 2

OFF

OFF

OFF

OFF

OFF

OFF

OFF

OFF

Feed in sensor

Solenoid lever

Feed out

Stacker home

No cassette

Validator encoder

Stacker endcoder

Acceptor head detached signal

DIP switch input test

18 7 6 5 4 3 2

OFF

OFF

OFF

1

2

3

Change the DIP switch settings in the order of 1, 2, and 3.If the test is successfull, the LED turns ON.

Serial port loopback test

8 7 6 5 4 3 2 1 OFF

If the test is successfull, the LED turns ON.

2. Download Mode

Forced download mode

(baud rate 9600bps: for WBA10/20 only)

(baud rate 19200bps: for WBA10/12/20/22/24)

(baud rate 38400bps: for WBA12/22/24 only)

18 7 6 5 4 3 2

OFF

OFF

OFF

7 - 15


14. Error Code

Error Code Table 1Error Code Table 1 summarizes the error codes of the receiving operations of the transferunit/acceptor headpiece and the unit with cash box.

No. of indicator LED flashes

1

2

3

4

5

6

7

8

9

10

11

12

Description

Cash box full

Stacker jam, or pusher unit problem.

Transport cover is open, or stacker lever problem.

Jam in the acceptor head.

The acceptor head is detached or it has been calibrated, or wrong acceptorhead type.

Transport motor problem. The pulse signal is not sent from the encoder sesor.

Reserved.

Stacker lever problem.

Reserved.

Reserved.

Reserved.

No cash box.

Error Code Table 2Acceptor head and stacker test.

No. of indicatorLED flashes

1

2

3

4

5

6

7

Description

Reserved.

Stacker lever problem.

Jam in the acceptor head.

Cash box jam.

Cash box full.

Pusher mechanism problem.

The acceptor head is detached or it has not been calibrated, or wrong acceptor head type

7 - 16


Error Code Table 3Return code.

Number of pulses

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Reason for return

Crooked insertion

Magnetic pattern error

A sensor other than DT1, PT2 detected a billwhile the acceptor was on standby.

The dark-light ratio of the bill is below the fixed value

Level error; the bill is unusually dirty.Two overlapping bills were detected.

Error in a photosensor

Returned an illegal bill type.

Reserved

(1) The *HPC sensor did not detect the bill within thespecified period after it was initially taken in.

(2) The *HPL *HPR, did not delect the billwithin the specified period after it was initiallytaken in.

(3) The feed sensor did not detect the bill within thespecified period after it was initially taken in.

Reserved

Stacker lever trouble.

Bill length error.

Color pattern error.

None of the *HPR, *HPC, nor *HPL detected a bill when the type of billsignal is output.The feed-in sensor stops detecting a bill before the *HPC sensor duringtransfer of bill to cash box.The HPC sensor detected a bill again during transfer of bill to cash box.

7 - 17


15. Sensor, Board, and MotorLocations

Sensor Boards

CPU Board

Stacker Motor

Feed Motor

Feed-in Sensor Stacker Lever

Stacker Solenoid

Feed-out Sensor

Cash Box

Stacker Home

Upper

Lower

Bill Acceptor WBA-14/15-SS3B...

Documents

Transcript of Bill Acceptor WBA-14/15-SS3B...