Automotive LPG & CNG Systems - ITSジャパン株式会社 Bigas International Autogas Systems...

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Automotive LPG & CNG Systems

Transcript of Automotive LPG & CNG Systems - ITSジャパン株式会社 Bigas International Autogas Systems...

Page 1: Automotive LPG & CNG Systems - ITSジャパン株式会社 Bigas International Autogas Systems designs, develops and manufactures components and complete systems for the conversion

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Automotive LPG & CNG Systems

Page 2: Automotive LPG & CNG Systems - ITSジャパン株式会社 Bigas International Autogas Systems designs, develops and manufactures components and complete systems for the conversion

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Bigas International Autogas Systems designs, develops and manufactures

components and complete systems for the conversion of vehicles to LPG and

CNG. The company’s mission is to create innovative products for the optimal

use of alternative energy sources with low environmental impact.

Its long history and its great credibil i ty achieved over time in the

international market make Bigas International Autogas Systems an excellent

player in the new global energy sector.

Sustainable development

Bigas International Autogas Systems offers great opportunities to drivers

around the world. Working each day with heart and soul for the well-being

of man and the safekeeping of the environment, Bigas International Autogas

Systems combines economic and energy savings.

Technological reliabil i ty

To maintain its quality standards, which are the highest in the world, Bigas

International Autogas Systems designs, develops, manufactures and tests

its systems entirely within its own company.

Made in Italy by Bigas

The perfect synthesis of Italian excellence in the field of mechanics: Bigas

International Autogas Systems remains the reference point for business

partners, distributors and drivers all over the world.

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CNGP. 16

LPGP. 4

COMPONENTS

P. 28

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LPG Reducers

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6Reducer RI21 JRI21JREDUCERREDUCER

7Reducer RI21 JERI21JEREDUCER

8Reducer RI21 JDRI21JDREDUCERREDUCER

10Reducer RI21 DRI21DREDUCER

12Reducer M20M20REDUCERREDUCER

13Reducer M84M84REDUCER

9Reducer RI21RI21REDUCERREDUCER

11Reducer M94M94REDUCER

14LPG KitsKIT LPG

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RI21 J LPG Reducer

Engine Maximum Power: 120 KW (161 HP)

Compact design and high performance

ECE R 67 Certified20

GENERAL INFORMATION

APPLICATION For OEM up to 120 KW (161 HP)

TYPE 1 Reducing Stage Reducer

MATERIAL Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI)

WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable

MAX FLOW RATE 24 m3/h (847.5 ft3/h)

GAS INLET M10 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET 10 mm Ø Aluminium

WATER UNIONS N° 2 x 10 mm Ø Aluminium

BLOCKING HOLE M8 X 1,25 mm Ø

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

DIMENSIONS 120 x 105 x 80 mm (4 3/4” x 4 1/8” x 3 1/8” )

WEIGHT 0,8 Kg (1,76 lbs)

For Sequential Injection Systems

RI21JREDUCERREDUCER

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RI21JEREDUCER

LPG Reducers

GENERAL INFORMATION RI21 JE 4.0

APPLICATION For OEM up to 110 KW For OEM up to 120 KW

TYPE 1 Reducing Stage Reducer 1 Reducing Stage Reducer

MATERIAL Aluminium Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI) 30 bar (435 PSI)

WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable

0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable

MAX FLOW RATE 20 m3/h (706,29 ft3/h) 24 m3/h (847.5 ft3/h)

GAS INLET M10 x 1 x Pipe 6 mm Ø Steel

M10 x 1 x Pipe 6 mm Ø Steel

GAS OUTLET 10 mm Ø Aluminium 10 mm Ø Aluminium

WATER UNIONS N° 2 x 10 mm Ø Aluminium

N° 2 x 10 mm Ø Aluminium

BLOCKING HOLE M8 X 1,25 mm Ø M8 X 1,25 mm Ø

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

-20 °C ÷ +120°C (-4 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 11 W 12V - 11 W

DIMENSIONS 140 x 105 x 100 mm (4 3/4” x 4 1/8” x 3 15/16” )

140 x 105 x 100 mm (4 3/4” x 4 1/8” x 3 15/16” )

WEIGHT 0,9 Kg (1,98 lbs) 0,9 Kg (1,98 lbs)

ECE R 67 Certified20

RI21 JE LPG Reducer

Engine Maximum Power: 120 KW (161 HP)

Compact design and high performance

For Sequential Injection Systems

Integrated solenoid valve

RI21 JE 2.8

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RI21JDREDUCERREDUCER

GENERAL INFORMATION

APPLICATION For OEM up to 240 KW (322 HP)

TYPE 1 Reducing Stage Reducer

MATERIAL Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI)

WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable

MAX FLOW RATE 46 m3/h (1624,4 ft3/h)

GAS INLET M10 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET N° 2 x 10 mm Ø Aluminium

WATER UNIONS N° 2 x 10 mm Ø Aluminium

BLOCKING HOLE M8 X 1,25 mm Ø

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

DIMENSIONS 120 x 105 x 140 mm (4 3/4” x 4 1/8” x 5 1/2” )

WEIGHT 1,4 Kg (3,09 lbs)

RI21 J Double LPG Reducer

Engine Maximum Power: 240 KW (322 HP)

Compact design and high performance

For Sequential Injection Systems

ECE R 67 Certified20

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RI21 LPG Reducer

Engine Maximum Power: 140 KW (188 HP)

Compact design and high performance

GENERAL INFORMATION

APPLICATION For OEM up to 140 KW (188 HP)

TYPE 1 Reducing Stage Reducer

MATERIAL Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI)

WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable

MAX FLOW RATE 25 m3/h (882,8 ft3/h)

GAS INLET M10 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET 10 mm Ø Brass

WATER UNIONS N° 2 x 10 mm Ø Brass

BLOCKING HOLE M8 X 1,25 mm Ø

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

DIMENSIONS 153 x 120 x 105 mm (6” x 4 3/4” x 4 1/8” )

WEIGHT 1,1 Kg (1,43 lbs)

For Sequential Injection Systems

RI21REDUCER

LPG Reducers

ECE R 67 - Certified20

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RI21 Double LPG Reducer

Engine Maximum Power: 280 KW (375 HP)

Compact design and high performance

GENERAL INFORMATION

APPLICATION For OEM up to 280 KW (375 HP)

TYPE 1 Reducing Stage Reducer

MATERIAL Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI)

WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable

MAX FLOW RATE 52 m3/h (1386,3 ft3/h)

GAS INLET M10 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET N° 2 X 10 mm Ø Brass

WATER UNIONS N° 2 x 10 mm Ø Brass

BLOCKING HOLE M8 X 1,25 mm Ø

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

DIMENSIONS 153 x 120 x 165 mm (6” x 4 3/4” x 6 1/2” )

WEIGHT 2,3 Kg (5,07 lbs)

For Sequential Injection Systems

RI21DREDUCERREDUCER

ECE R 67 - Certified20

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M94REDUCER

LPG Reducers

GENERAL INFORMATION

APPLICATION For OEM up to 200 KW (268 HP)

TYPE 2 Reducing Stage Reducer

MATERIALM94: Aluminium

M94 AU: Aluminium, Steel

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI)

WORKING PRESSURE 1 - 1,2 Bar (14.5 - 17,4 PSI) non adjustable

MAX FLOW RATE 18 m3/h (635,6 ft3/h)

GAS INLET M10 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET 18 mm Ø Glass Fibered Nylon

WATER UNIONS N° 2 x 15 mm Ø Glass Fibered Nylon

BLOCKING HOLE M10 X 1,5 mm Ø

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 13 W

DIMENSIONS Ø180 x 72 mm (Ø 7 1/16” x 2 13/16” mm )

WEIGHT 2 Kg (4,41 lbs)

M94 LPG Reducer

Engine Maximum Power: 200 KW (268 HP)

Suitable for 6/8 Cylinders vehicles

For Systems with Carburetor and Mixer

ECE R 67 - Certified20

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M20 LPG Reducer

Engine Maximum Power: 100 KW (134 HP)

Compact design and high performance

ECE R 67 Certified20

GENERAL INFORMATION

APPLICATION For OEM up to 100 KW (134 HP)

TYPE 2 Reducing Stage Reducer

MATERIAL Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI)

WORKING PRESSURE 0,6 bar ÷ 0,8 bar (13 PSI ÷ 26 PSI) non adjustable

MAX FLOW RATE 10 m3/h (353 ft3/h)

GAS INLET M10 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET 17,5 mm Ø Brass

WATER UNIONS N° 2 x 10 mm Ø Brass

BLOCKING HOLE M10 X 1,5 mm Ø

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 13W

DIMENSIONS 154 x 136 x 70 mm (6 1/16” x 5 3/8” x 2 3/4” )

WEIGHT 1,3 Kg (2,87 lbs)

For Systems with Carburetor and Mixer

M20REDUCERREDUCER

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M84REDUCER

LPG Reducers

M84 LPG Reducer

Engine Maximum Power: 140 KW (187 HP)

Compact design and high performance

For Systems with Carburetor and Mixer

GENERAL INFORMATION M84 TURBO

APPLICATION For OEM up to 140 KW (187 HP) For Turbo Engines

TYPE 2 Reducing Stage Reducer 2 Reducing Stage

MATERIAL Aluminium Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI) 30 bar (435 PSI)

WORKING PRESSURE0,8 bar ÷ 1 bar

(11,6 PSI ÷ 14.5 PSI) non adjustable

0,8 bar ÷ 1 bar (11,6 PSI ÷ 14.5 PSI)

non adjustable

MAX FLOW RATE 12 m3/h (423,7 ft3/h) 12 m3/h (423,7 ft3/h)

GAS INLET M10 x 1 x Pipe 6 mm Ø Brass

M10 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET 18 mm Ø Glass Fibered Nylon

18 mm Ø Glass Fibered Nylon

WATER UNIONS N° 2 x 15 mm Ø Glass Fibered Nylon

N° 2 x 15 mm Ø Glass Fibered Nylon

EQUILIBRIUM UNION / 8 mm Ø Brass

BLOCKING HOLE M10 X 1,5 mm Ø M10 X 1,5 mm Ø

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

-20 °C ÷ +120°C (-4 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 13W 12V - 13W

DIMENSIONS 175 x 150 x 120 mm (6 7/8” x 5 7/8” x 4 3/4” )

175 x 150 x 120 mm (6 7/8” x 5 7/8” x 4 3/4” )

WEIGHT 1,5 Kg (3,31 lbs) 1,6 Kg (3,53 lbs)

M84

ECE R 67 - Certified20

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FRONT KIT COMPOSITION *

LPG REDUCER

BRACKET KIT

SOLENOID VALVE

RAIL INJECTORS

BRACKET KIT

GAS NOZZLE KIT

SILENT BLOCK

ECU

SWITCH

MAP

HARNESS

ACCESSORIES

FILTER

LPG PIPES

WATER PIPE

INSTRUCTION, INSTALLATION AND MANTAINANCE MANUALS

CERTIFICATES

OPTIONAL COMPONENTS **

MULTIVALVE

FILLING VALVE

LEVEL SENSOR

LPG Conversion KITS: Sequential Injection Systems

KIT LPG

EURO 4 - EURO 5 - EURO 6 Certified

LPG COMPLETE KIT

* Configuration example up to 120 KW, 4 Cylinders: RI21JE, EasyGas 48, DI21F** For further information on the complete product range please see the Automotive LPG & CNG Equipment Catalogue

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LPG Kits

Configurations

KIT LPG

EURO 4 - EURO 5 - EURO 6 Certified

RI21J RI21JE RI21JD RI21 RI21D

CYLINDERS UP TO 120 KW UP TO 120 KW FROM 120 KW TO 240 KW UP TO 140 KW FROM 140 KW TO

280 KW

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EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

-

EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

-

4

EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

4 BOXEREASY GAS 48

S-GIS N S-GIS MP48

EASY GAS 48 S-GIS N

S-GIS MP48

EASY GAS 48 S-GIS N

S-GIS MP48

EASY GAS 48 S-GIS N

S-GIS MP48

EASY GAS 48 S-GIS N

S-GIS MP48

5 EASY GAS S-GIS

EASY GAS S-GIS

EASY GAS S-GIS

EASY GAS S-GIS

EASY GAS S-GIS

6 - - EASY GAS S-GIS - EASY GAS

S-GIS

6V - - EASY GAS S-GIS - EASY GAS

S-GIS

8V - - EASY GAS S-GIS - EASY GAS

S-GIS

DI21F Heated Rail Injector version available for every configurationCopper, Steel or Plastic pipes available for every configuration

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CNG Reducers

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20Reducer RI27RI27REDUCERREDUCER

24Reducer M96M96REDUCER

22Reducer M91M91REDUCERREDUCER

18Reducer RI27 JRI27JREDUCERREDUCER

19Reducer RI27 JHDRI27JREDUCERHD

23Reducer M91 DM91DREDUCERREDUCER

25Reducer M96 EM96EREDUCER

26CNG KitsKIT CNG

Page 18: Automotive LPG & CNG Systems - ITSジャパン株式会社 Bigas International Autogas Systems designs, develops and manufactures components and complete systems for the conversion

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RI27 J CNG Reducer

Engine Maximum Power: 300 KW (407 HP)

Compact design and high performance

GENERAL INFORMATION RI27J V

APPLICATION For Engines up to 300 KW (407 HP)

For Engines up to 300 KW (407 HP)

TYPE 2 Reducing Stages Reducer 2 Reducing Stages Reducer

MATERIAL Brass Brass

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 260 bar (3771 PSI) 260 bar (3771 PSI)

1st STAGE PRESSURE 10 - 14 Bar(145 - 203 PSI)

10 - 14 Bar(145 - 203 PSI)

2nd STAGE PRESSURE 2 Bar (29 PSI) non adjustable 1 Bar (14,5 PSI)

MAX FLOW RATE 50 m3/h (1765.7 ft3/h) 30 m3/h (1059 ft3/h)

GAS INLET M12 x 1 x Pipe 6 mm Ø Brass

7/16-20 UNF x Pipe 6mm Ø Steel

GAS OUTLET 10 mm Ø Brass 16 mm Ø Brass

WATER UNIONS N° 2 x 8 mm Ø Brass N° 2 x 8 mm Ø Brass

BLOCKING HOLE M10 X 1,5 mm Ø M10 X 1,5 mm Ø

WORKING TEMPERATURE -40 ° ÷ +120°C (-40 °F ÷ +248 °F)

-40 ° ÷ +120°C (-40 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 16 W 12V - 16 W

DIMENSIONS 112 x 80 x 115 mm (4 7/16” x 3 1/8” x 4 1/2” )

112 x 80 x 115 mm (4 7/16” x 3 1/8” x 4 1/2” )

WEIGHT 1.5 Kg (3.3 lbs) 1.5 Kg (3.3 lbs)

ISO 15500 - ECE R 110 Certified24

RI27JREDUCER

For Sequential Injection Systems

Customizable working pressure upon request

RI27J

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RI27 J Heavy Duty CNG Reducer

Engine Maximum Power: 300 KW (407 HP)

Compact design and high performance

ISO 15500 - ECE R 110 Certified24

GENERAL INFORMATION

APPLICATION For Engines up to 300 KW (407 HP)

TYPE 2 Reducing Stages Reducer

MATERIAL Brass

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 260 bar (3771 PSI)

1st STAGE PRESSURE 10 - 14 Bar (145 - 203 PSI)

2nd STAGE PRESSURE 2.8 Bar (40,6 PSI) non adjustable

MAX FLOW RATE 80 m3/h (2825 ft3/h)

GAS INLET M14 x 1 x Pipe 8 mm Ø Iron

GAS OUTLET 16 mm Ø Brass

WATER UNIONS N° 2 x 8 mm Ø Brass

BLOCKING HOLE M10 X 1,5 mm Ø

WORKING TEMPERATURE -40 ° ÷ +120°C (-40 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 16 W

DIMENSIONS 112 x 80 x 115 mm (4 7/16” x 3 1/8” x 4 1/2” )

WEIGHT 1.5 Kg (3.3 lbs)

RI27JREDUCER

CNG Reducers

For Sequential Injection Systems

Customizable working pressure upon request

HD

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RI27 CNG Reducer

Engine Maximum Power: 200 KW (268 HP)

Compact design and high performance

ISO 15500 - ECE R 110 Certified24

GENERAL INFORMATION

APPLICATION For OEM up to 200 KW (268 HP)

TYPE 2 Reducing Stages Reducer

MATERIAL Brass

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 260 bar (3771 PSI)

1st STAGE PRESSURE 10 - 14 Bar (145 - 203 PSI)

MAX FLOW RATE 40 m3/h (1412.5 ft3/h)

WATER UNIONS N° 2 x 8 mm Ø Brass

RI27C3: N° 2 x 10 mm Ø Brass

BLOCKING HOLE 2X M6 X 1 mm Ø

WORKING TEMPERATURE -40 ° ÷ +120°C (-40 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 16 W

DIMENSIONS 185 x 98 x 755 mm (4 7/16” x 3 1/8” x 4 1/2” )

WEIGHT 1.9 Kg (4.19 lbs)

High pressure reducer for OEM applications

RI27REDUCERREDUCER

For Sequential Injection Systems

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MODEL 2ND STAGE PRESSUREnon adjustable GAS INLET GAS OUTLET PRESSURE SENSOR

RI27-MT 9 ± 0,5 Bar (130.5 ± 7,2 PSI) M12X1 mm female Pipe 6 mm Ø M18 x 1,5 mm Ø female 3/8-24 UNF 2B female

RI27-MT1 7 ± 0,5 Bar (101.5 ± 7,2 PSI) M12X1,5 mm male Pipe 6 mm Ø M18 x 1,5 mm Ø female 3/8-24 UNF 2B female

RI27-Z 9 ± 0,5 Bar (130.5 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø M16 x 1,5 mm male Pipe 10 mm Ø 3/8-24 UNF 2B female

RI27-ZC 9 ± 0,5 Bar (130.5 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø 7/16-20 UNF 2B Pipe 6 mm Ø male 3/8-24 UNF 2B female

RI27-W 7 ± 0,5 Bar (101.5 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø 1/2 - 20 UNF2B Pipe 8 mm Ø male M10 X 1 mm female

RI27-C3 2 ± 0,5 Bar (29 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø Pipe 16 mm Ø male -

RI27-ME 8 ± 0,5 Bar (116 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø M16 x 1,5 mm male Pipe 10 mm 3/8-24 UNF 2B female

RI27-IV260 9 ± 0,5 Bar (130.5 ± 7,2 PSI) 5/8-20 UN 2B male Pipe 10 mm Ø M18 x 1,5 mm diam female UNI-ISO 228 G1/4 female

RI27REDUCER

CNG Reducers

Page 22: Automotive LPG & CNG Systems - ITSジャパン株式会社 Bigas International Autogas Systems designs, develops and manufactures components and complete systems for the conversion

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M91REDUCER

M91 CNG Reducer

Engine Maximum Power: 100 KW (134 HP)

High performance

GENERAL INFORMATION M91 M M91 TURBO

APPLICATION For Engines up to 100 KW (134 HP)

For Engines up to 140 KW (187 HP)

For Engines up to 140 KW (187 HP)

TYPE 3 Reducing Stages Reducer

3 Reducing Stages Reducer

3 Reducing Stages Reducer, Equilized

MATERIAL Aluminium Aluminium Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 260 bar (3771 PSI) 260 bar (3771 PSI) 260 bar (3771 PSI)

1st STAGE PRESSURE 4,5 - 7,5 Bar (65,2 - 108,7 PSI)

4,5 - 7,5 Bar (65,2 - 108,7 PSI)

4,5 - 7,5 Bar (65,2 - 108,7 PSI)

2nd STAGE PRESSURE1 - 1,2 Bar

(14.5 - 17,4 PSI) non adjustable

1,4 ± 1,6 Bar (20,3 ± 23,2 PSI) non adjustable

1,4 ± 1,6 Bar (20,3 ± 23,2 PSI) non adjustable

MAX FLOW RATE 16 m3/h (635.6 ft3/h) 20 m³/h (706,2 ft3/h) 20 m³/h (706,2 ft3/h)

GAS INLET M12 x 1 x Pipe 6 mm Ø Brass

M12 x 1 x Pipe 6 mm Ø Brass

M12 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET 18 mm Ø Glass Fibered Nylon

18 mm Ø Glass Fibered Nylon

18 mm Ø Glass Fibered Nylon

WATER UNIONS N° 2 x 8 mm Ø Brass N° 2 x 8 mm Ø Brass N° 2 x 8 mm Ø Brass

EQUILIBRIUM UNION / / 12 mm Ø Brass

BLOCKING HOLE N° 2 x M8 x 1,25 mm N° 2 x M8 x 1,25 mm N° 2 x M8 x 1,25 mm

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

20 °C ÷ +120°C (-4 °F ÷ +248 °F)

20 °C ÷ +120°C (-4 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 13 W 12V - 13 W 12V - 13 W

DIMENSIONS Ø180 x 95 mm (Ø 7 1/16” x 3 3/4” )

Ø180 x 95 mm (Ø 7 1/16” x 3 3/4” )

Ø180 x 120 mm (Ø 7 1/16” x 4 3/4” )

WEIGHT 2 Kg (4,4 lbs) 2 Kg (4,4 lbs) 2,1 Kg (4,4 lbs)

Suitable for 6/8 Cylinders vehicles

For Systems with Carburetor and Mixer

M91

ECE R 110 Certified20

Page 23: Automotive LPG & CNG Systems - ITSジャパン株式会社 Bigas International Autogas Systems designs, develops and manufactures components and complete systems for the conversion

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M91 Double Heavy Duty CNG Reducer

Engine Maximum Power: 280 KW (375 HP)

High performance

GENERAL INFORMATION M91 DOUBLE TURBO

APPLICATION For Engines up to 280 KW (375 HP)

For Engines up to 280 KW (375 HP)

TYPE 3 Reducing Stages Reducer 3 Reducing Stages Reducer, Equilized

MATERIAL Aluminium Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 260 bar (3771 PSI) 260 bar (3771 PSI)

1st STAGE PRESSURE 4,5 - 7,5 Bar (65,2 - 108,7 PSI)

4,5 - 7,5 Bar (65,2 - 108,7 PSI)

2nd STAGE PRESSURE1,4 ± 1,6 Bar

(20,3 ± 23,2 PSI) non adjustable

1,4 ± 1,6 Bar (20,3 ± 23,2 PSI) non adjustable

MAX FLOW RATE 40 m³/h (1412,5 ft3/h) 40 m³/h (1412,5 ft3/h)

GAS INLET N° 2 x M12 x 1 x Pipe 6 mm Ø Brass

N° 2 x M12 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET N° 2 x 18 mm Ø Glass Fibered Nylon

N° 2 x 18 mm Ø Glass Fibered Nylon

WATER UNIONS N° 4 x 8 mm Ø Brass N° 4 x 8 mm Ø Brass

EQUILIBRIUM UNION / 12 mm Ø Brass

BLOCKING HOLE N° 4 x M8 x 1,25 mm N° 4 x M8 x 1,25 mm

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

20 °C ÷ +120°C (-4 °F ÷ +248 °F)

SHUT-OFF VALVE N° 2 x 12V - 13 W N° 2 x 12V - 13 W

DIMENSIONS Ø180 x 200 mm (Ø 7 1/16” x 7 7/8” )

Ø180 x 200 mm (Ø 7 1/16” x 7 7/8” )

WEIGHT 3,5 Kg (7,72 lbs) 3,6 Kg (7,94lbs)

Suitable for 6/8 Cylinders vehicles

For Systems with Carburetor and Mixer

M91DREDUCER

CNG Reducers

M91 DOUBLE

ECE R 110 Certified20

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M96 CNG Reducer

Engine Maximum Power: 100 KW (134 HP)

Compact design and high performance

GENERAL INFORMATION M96 TURBO

APPLICATION For Engines up to 100 KW (134 HP)

For Engines up to 100 KW (134 HP)

TYPE 3 Reducing Stages Reducer 3 Reducing Stages Reducer, Equilized

MATERIAL Aluminium Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 260 bar (3771 PSI) 260 bar (3771 PSI)

1st STAGE PRESSURE 1,5 - 3,5 Bar (21.7 - 50,7 PSI)

1,5 - 3,5 Bar (21.7 - 50,7 PSI)

2nd STAGE PRESSURE 1 Bar (14,5 PSI) non adjustable

1,4 -1,6 Bar (20,3 - 23,2 PSI)

MAX FLOW RATE 15 m3/h (529.7 ft3/h) 15 m3/h (529.7 ft3/h)

GAS INLET M12 x 1 x Pipe 6 mm Ø Brass

M12 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET 18 mm Ø Glass Fibered Nylon

18 mm Ø Glass Fibered Nylon

WATER UNIONS N° 2 x 8 mm Ø Brass N° 2 x 8 mm Ø Brass

EQUILIBRIUM UNION / 8 mm Ø Brass

BLOCKING HOLE M10 X 1,5 mm Ø M10 X 1,5 mm Ø

WORKING TEMPERATURE -40 °C ÷ +120°C (-40 °F ÷ +248 °F)

-20 °C ÷ +120°C (-4 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 13 W 12V - 13 W

DIMENSIONS 160 x 147 x 86 mm (63” x 57 7/8” x 33 7/8” )

160 x 147 x 86 mm (63” x 57 7/8” x 33 7/8” )

WEIGHT 1,7 Kg (3,75 lbs) 1,7 Kg (3,75 lbs)

For Systems with Carburetor and Mixer

ISO 15500 - ECE R 110 Certified20

M96REDUCER

M96

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M96EREDUCER

CNG Reducers

M96 E CNG Reducer

Engine Maximum Power: 100 KW (134 HP)

Compact design and high performance

For Systems with Carburetor and Mixer

GENERAL INFORMATION

APPLICATION For Engines up to 100 KW (134 HP)

TYPE 3 Reducing Stages Reducer

MATERIAL Aluminium

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 260 bar (3771 PSI)

1st STAGE PRESSURE 1,5 - 3,5 Bar (21.7 - 50,7 PSI)

2nd STAGE PRESSURE 1 Bar (14,5 PSI) non adjustable

MAX FLOW RATE 15 m3/h (529.7 ft3/h)

GAS INLET M12 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET 18 mm Ø Glass Fibered Nylon

WATER UNIONS N° 2 x 8 mm Ø Brass

BLOCKING HOLE M10 X 1,5 mm Ø

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

SHUT-OFF VALVE 12V - 13 W

HIGH PRESSURE SHUT-OFF VALVE 12V - 16 W

DIMENSIONS 160 x 147 x 86 mm (63” x 57 7/8” x 33 7/8” )

WEIGHT 1,7 Kg (3,75 lbs)

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FRONT KIT COMPOSITION *

CNG REDUCER

BRACKET KIT

SOLENOID VALVE

RAIL INJECTORS

BRACKET KIT

GAS NOZZLE KIT

SILENT BLOCK

ECU

SWITCH

MAP

HARNESS

ACCESSORIES

FILTER

CNG PIPES

WATER PIPE

INSTRUCTION, INSTALLATION AND MANTAINANCE MANUALS

CERTIFICATES

OPTIONAL COMPONENTS **

CYLINDER VALVE

FILLING VALVE

PRESSURE SENSOR

KIT CNG

EURO 4 - EURO 5 - EURO 6 Certified

CNG COMPLETE KIT

* Configuration example up to 300 KW, 4 Cylinders: RI27J, EasyGas 48, DI21F** For further information on the complete product range please see the Automotive LPG & CNG Equipment Catalogue

CNG Conversion KITS: Sequential Injection Systems

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KIT CNG

CNG Kits

EURO 4 - EURO 5 - EURO 6 Certified

CYLINDERSRI27J

UP TO 300 KW

3

EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

4

EASY GAS 32 EASY GAS 48

S-GIS N S-GIS MP48

4 BOXEREASY GAS 48

S-GIS N S-GIS MP48

5 EASY GAS S-GIS

6 EASY GAS S-GIS

6V EASY GAS S-GIS

8V EASY GAS S-GIS

DI21F Heated Rail Injector version available for every configurationCopper or Steel pipes available for every configuration

Configurations

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Components

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31EasyGas ECUEASYGASREDUCER ECU

30Rail DI21FDI21F RAIL

33GIS ECUGISREDUCER ECU

PH-001PREHEATER

EGM-04SOLENOID

SENSORS LEVEL

MIX-000 MIXER

36Solenoid EGM-04

36Preheater PH-001

37Mixer MIX-000

37Level Sensors

FILTERS GAS 37Gas Filters

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RAIL CONFIGURATIONS

3 CYLINDERS

4 CYLINDERS

4 BOXER CYLINDERS

5 CYLINDERS

6 CYLINDERS

6V CYLINDERS

8V CYLINDERS

10V CYLINDERS

12V CYLINDERS

DI21F

GENERAL INFORMATION

APPLICATION For engines up to 12 cylinders

BODY Monoblock

MATERIAL Anodized Aluminium

TECHNICAL DATA SHEETDescription Value

WORKING PRESSURE 0 ÷ 3.5 Bar ( 0 ÷ 50.7 PSI)

GAS INLET 10 mm Ø doubledor reversible Brass

GAS OUTLET 5 mm Ø Steel

GAS NOZZLE 3 mm Ø Steel 3.3 mm Ø Steel

GIGLER 1.5 - 1.8 - 2.0 - 2.25 - 2.5 - 2.75 mm Ø Brass /

COIL 3 Ohm 12 V 48W

AMP CONNECTION with vertical outlet

MANIFOLD UNIONS PluriJet Type which improves manifold gas flow

RAIL

DI21F Rail Injector

Rail type: solenoid valve on a single monoblock body

Interchangeable nozzle

ECE R 110 - ECE R67 Certified 8

Heated version DI21FW can be used in every weather condition

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EASYGAS ECU

EASYGAS ECU

The OBD ECU has three levels of self-learning (low, medium and high charge) and an advanced adjusting self-diagnosing system.Incorporates a Valve Safe System with gasoline fuel injection

ECE R 110 - ECE R 67 ECE R 10 Certified 8

GENERAL INFORMATION

APPLICATION For engines up to 12 cylinders

MATERIAL Aluminium Case

TECHNICAL DATA SHEETDescription Value

SYSTEM 64 bit

INPUT SIGNAL

Water temperature

Gas temperature

Gas pressure

Manifold pressure

Motor revs

Gasoline Injection Signal

Gas - Gasoline switching

Gas Level

SELF DIAGNOSISOBD

Easygas Basic without OBD Available

3

The ECU Kit is composed of ECU, Switch, Pressure Sensor, Map, Harness, Accessories

Components

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EASYGAS ECU 32 & 48

The ECU has three levels of self-learning (low, medium and high charge) and an advanced adjusting self-diagnosing system.Incorporates a Valve Safe System with gasoline fuel injection

GENERAL INFORMATION EASYGAS 48

APPLICATION For engines up to 4 cylinders For engines up to 4 cylinders

MATERIAL Glass Fibered Nylon Glass Fibered Nylon

SINGLE CABLE CONNECTION 32 pins 48 pins

TECHNICAL DATA SHEETDescription Value

SYSTEM 64 bit 64 bit

INPUT SIGNAL

Water temperature Water temperature

Gas temperature Gas temperature

Gas pressure Gas pressure

Manifold pressure Manifold pressure

Motor revs Motor revs

Gasoline Injection Signal Gasoline Injection Signal

Gas - Gasoline switching Gas - Gasoline switching

Gas Level Gas Level

SELF DIAGNOSIS no OBD OBD

EASYGAS ECU

EASYGAS 32

The ECU Kit is composed of ECU, Switch, Pressure Sensor, Map, Harness, Accessories

ECE R 110 - ECE R 67 ECE R 10 Certified 8 8

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DGIS 3000 ECU

Direct GIS 3000

Multipoint 3-4 cylinder kit for direct injection

Incorporates a Valve Safe System with gasoline fuel injection

GENERAL INFORMATION

APPLICATION For engines up to 4 cylinders

MATERIAL Aluminium Case

TECHNICAL DATA SHEETDescription Value

SYSTEM 16 bit

INPUT SIGNAL

Water temperature

Gas temperature

Gas pressure

Manifold pressure

Motor revs

Gasoline Injection Signal

Gas - Gasoline switching

Gas Level

SELF DIAGNOSIS OBD

The ECU Kit is composed of ECU, Switch, Pressure Sensor, Harness, Accessories

Components

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Sequential GIS

The OBD ECU has three levels of self-learning (low, medium and high charge) and an advanced adjusting self-diagnosing system.Incorporates a Valve Safe System with gasoline fuel injection

GENERAL INFORMATION SGIS

APPLICATION For 3-4 cylinders engines For 5-6-8 cylinders engines

MATERIAL Aluminium Case Aluminium Case

TECHNICAL DATA SHEETDescription Value

SYSTEM 16 bit 16 bit

INPUT SIGNAL

Water temperature Water temperature

Gas temperature Gas temperature

Gas pressure Gas pressure

Manifold pressure Manifold pressure

Motor revs Motor revs

Gasoline Injection Signal Gasoline Injection Signal

Gas - Gasoline switching Gas - Gasoline switching

Gas Level Gas Level

SELF DIAGNOSIS OBD OBD

SGIS ECU

SGIS N

SGIS N

SGIS

The ECU Kit is composed of ECU, Switch, Pressure Sensor, Harness, Accessories

ECE R 110 - ECE R 67 ECE R 10 Certified 3 3

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Sequential GIS MP48

The OBD ECU has three levels of self-learning (low, medium and high charge) and an advanced adjusting self-diagnosing system.Incorporates a Valve Safe System with gasoline fuel injection

GENERAL INFORMATION

APPLICATION For engines up to 4 cylinders

MATERIAL Glass Fibered Nylon Case

TECHNICAL DATA SHEETDescription Value

SYSTEM 16 bit

INPUT SIGNAL

Water temperature

Gas temperature

Gas pressure

Manifold pressure

Motor revs

Gasoline Injection Signal

Gas - Gasoline switching

Gas Level

SELF DIAGNOSISOBD

No OBD version, without self diagnosing system, available

SGISMP48 ECU

The ECU Kit is composed of ECU, Switch, Pressure Sensor, Harness, Accessories

Components

ECE R 110 - ECE R 67 ECE R 10 Certified 3 3

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Heats gas before passing through the reducer

PH-001 Preheater

GENERAL INFORMATION

TYPE Water Preheater

MATERIAL Aluminium, Brass, Copper

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI)

GAS INLET 8 mm Ø Copper / Steel Pipe

GAS OUTLET 8 mm Ø Copper / Steel Pipe

WATER UNIONS N° 2 x 10 mm Ø Brass

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

DIMENSIONS 110 x 55 x 50 mm (4 5/16” x 2 3/16” x 2” )

WEIGHT 0,450 Kg (0,99 lbs)

ECE R 67 Certified20

Shuts off the LPG flow when the engine is running on Gasoline or when it is turned off

EGM-04 Solenoid Valve

GENERAL INFORMATION

TYPE Solenoid Valve

MATERIAL Brass

TECHNICAL DATA SHEETDescription Value

MAX WORKING PRESSURE 30 bar (435 PSI)

GAS INLET M10 x 1 x Pipe 6 mm Ø Brass

GAS OUTLET M10 x 1 x Pipe 6 mm Ø Brass, 8 mm Ø Pipe available

WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)

DIMENSIONS 78 x 55 x 45 mm (4 5/16” x 2 3/16” x 2” )

WEIGHT 0,4 Kg (0,88 lbs)

BLOCKING HOLE N°2 M5 X 0,8 mm Ø

COIL VOLTAGE 12 V

COIL ABSORPTION 11 W

SOLENOID VALVE HOLEValve type: Normal 2.8mm

Valve type: Piloted 4.0mm

ECE R 67 Certified 8

PH-001PREHEATER EGM-04SOLENOID

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Components

SENSORS LEVELMIX-000 MIXER

For Systems with Carburetor and Mixer

Customizable upon request

Mixer MIX-000

Resistive LPG Reserve sensor for Right multivalves with mechanical rea-ding by means of an indicator directly on the sensor.Tank level indication from empty to full shown in a clockwise direction.

LPG Level Sensor

The linear CNG pressure sensor provides a linear electronic signal proportional to gas pressure

CNG Pressure Sensor

More than 700 configurations already available.For further information please see the Mixer Catalogue

Disposable cartridge filter for the gaseous phase

Gas Filters

GENERAL INFORMATION

TYPE Gas Filter F-779-C

MATERIAL Aluminium

TECHNICAL DATA SHEETDescripcion Value

MAX WORKING PRESSURE 4,5 bar (65.2 PSI)

GAS INLET / OUTLET 11 mm Ø Tube

FILTERING CAPACITY 3-5 Micron

GENERAL INFORMATION

TYPE Gas Filter FLPG25 FCNG25

MATERIAL Plastic

TECHNICAL DATA SHEETDescripcion Value

MAX WORKING PRESSURE 4,5 bar (65.2 PSI)

GAS INLET / OUTLET 11 mm Ø Tube

FILTERING CAPACITY 2-3 Micron

ECE R 110 - ECE R 67 Certified20

FILTERS GAS

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Quality: our prerogative!

Registration to ISO 9001 standards is for us not only a certificate.Our policy is to achieve the outmost customer satisfaction, through the effectiveness of our Quality Management Systems and through continuous improvement to suit the dymamic Customers’ expectations.

Personnel involvement, training and motivation are few of the elements that we rely on to achieve quality from each person and from each process.

Quality: our “must”

Quality Management Systemto ISO 9001 standard

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EUROPEAlbaniaBelgiumBulgariaEstoniaFranceGreeceGermanyLuxembourgMoldovaNorwayNetherlandsPolandPortugalRomaniaRussiaSloveniaSwitzerlandTurkeyUkraineUnited Kingdom

ASIAChinaIndiaIsraelMalaysiaPhilippinesThailand

NORTH AMERICACanadaU.S.A.

SOUTH AMERICAArgentinaBrazilChileColombiaCostaricaCubaEcuadorGuatemalaMexicoPeruUruguayVenezuela

AFRICAAngolaCameroonEgyptEtiopiaGhanaKeniaLebanonMoroccoNigeriaSouth AfricaSudan

OCEANIAAustralia

Worldwide Network

In partnership with Cavagna Group, we have further expanded our Distribution Network to meet the demands of the Global Marketplace. Our philosophy is to provide all of our customers with quality products, continuous innovation and

superior service in a competitive environment. We look forward to the privilege to serve your needs in the future.

About Cavagna GroupSince 1949, the Cavagna Group has been supplying industries and consumers worldwide, to become today’s leading

manufacturer of Equipment and fittings for compressed gases, gas storage and Control. With eight vertically integratedproduction units in Italy, eight others spread on five continents and a distribution network covering over 124 countries

throughout the world, Cavagna Group offers only the best, most reliable and dynamic services to the customers.www.cavagnagroup.com

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Bigas International Autogas Systems S.R.L.Via di Le Prata, 62 - 64 - 66 Calenzano (Florence) ITALYPhone: +39 055/4211275 - Fax: +39 055/4215977E-mail: [email protected]