Automotive LPG & CNG Systems - ITSジャパン株式会社 Bigas International Autogas Systems...
Transcript of Automotive LPG & CNG Systems - ITSジャパン株式会社 Bigas International Autogas Systems...
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Automotive LPG & CNG Systems
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Bigas International Autogas Systems designs, develops and manufactures
components and complete systems for the conversion of vehicles to LPG and
CNG. The company’s mission is to create innovative products for the optimal
use of alternative energy sources with low environmental impact.
Its long history and its great credibil i ty achieved over time in the
international market make Bigas International Autogas Systems an excellent
player in the new global energy sector.
Sustainable development
Bigas International Autogas Systems offers great opportunities to drivers
around the world. Working each day with heart and soul for the well-being
of man and the safekeeping of the environment, Bigas International Autogas
Systems combines economic and energy savings.
Technological reliabil i ty
To maintain its quality standards, which are the highest in the world, Bigas
International Autogas Systems designs, develops, manufactures and tests
its systems entirely within its own company.
Made in Italy by Bigas
The perfect synthesis of Italian excellence in the field of mechanics: Bigas
International Autogas Systems remains the reference point for business
partners, distributors and drivers all over the world.
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CNGP. 16
LPGP. 4
COMPONENTS
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LPG Reducers
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6Reducer RI21 JRI21JREDUCERREDUCER
7Reducer RI21 JERI21JEREDUCER
8Reducer RI21 JDRI21JDREDUCERREDUCER
10Reducer RI21 DRI21DREDUCER
12Reducer M20M20REDUCERREDUCER
13Reducer M84M84REDUCER
9Reducer RI21RI21REDUCERREDUCER
11Reducer M94M94REDUCER
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RI21 J LPG Reducer
Engine Maximum Power: 120 KW (161 HP)
Compact design and high performance
ECE R 67 Certified20
GENERAL INFORMATION
APPLICATION For OEM up to 120 KW (161 HP)
TYPE 1 Reducing Stage Reducer
MATERIAL Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI)
WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable
MAX FLOW RATE 24 m3/h (847.5 ft3/h)
GAS INLET M10 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET 10 mm Ø Aluminium
WATER UNIONS N° 2 x 10 mm Ø Aluminium
BLOCKING HOLE M8 X 1,25 mm Ø
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
DIMENSIONS 120 x 105 x 80 mm (4 3/4” x 4 1/8” x 3 1/8” )
WEIGHT 0,8 Kg (1,76 lbs)
For Sequential Injection Systems
RI21JREDUCERREDUCER
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RI21JEREDUCER
LPG Reducers
GENERAL INFORMATION RI21 JE 4.0
APPLICATION For OEM up to 110 KW For OEM up to 120 KW
TYPE 1 Reducing Stage Reducer 1 Reducing Stage Reducer
MATERIAL Aluminium Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI) 30 bar (435 PSI)
WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable
0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable
MAX FLOW RATE 20 m3/h (706,29 ft3/h) 24 m3/h (847.5 ft3/h)
GAS INLET M10 x 1 x Pipe 6 mm Ø Steel
M10 x 1 x Pipe 6 mm Ø Steel
GAS OUTLET 10 mm Ø Aluminium 10 mm Ø Aluminium
WATER UNIONS N° 2 x 10 mm Ø Aluminium
N° 2 x 10 mm Ø Aluminium
BLOCKING HOLE M8 X 1,25 mm Ø M8 X 1,25 mm Ø
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
-20 °C ÷ +120°C (-4 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 11 W 12V - 11 W
DIMENSIONS 140 x 105 x 100 mm (4 3/4” x 4 1/8” x 3 15/16” )
140 x 105 x 100 mm (4 3/4” x 4 1/8” x 3 15/16” )
WEIGHT 0,9 Kg (1,98 lbs) 0,9 Kg (1,98 lbs)
ECE R 67 Certified20
RI21 JE LPG Reducer
Engine Maximum Power: 120 KW (161 HP)
Compact design and high performance
For Sequential Injection Systems
Integrated solenoid valve
RI21 JE 2.8
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RI21JDREDUCERREDUCER
GENERAL INFORMATION
APPLICATION For OEM up to 240 KW (322 HP)
TYPE 1 Reducing Stage Reducer
MATERIAL Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI)
WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable
MAX FLOW RATE 46 m3/h (1624,4 ft3/h)
GAS INLET M10 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET N° 2 x 10 mm Ø Aluminium
WATER UNIONS N° 2 x 10 mm Ø Aluminium
BLOCKING HOLE M8 X 1,25 mm Ø
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
DIMENSIONS 120 x 105 x 140 mm (4 3/4” x 4 1/8” x 5 1/2” )
WEIGHT 1,4 Kg (3,09 lbs)
RI21 J Double LPG Reducer
Engine Maximum Power: 240 KW (322 HP)
Compact design and high performance
For Sequential Injection Systems
ECE R 67 Certified20
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RI21 LPG Reducer
Engine Maximum Power: 140 KW (188 HP)
Compact design and high performance
GENERAL INFORMATION
APPLICATION For OEM up to 140 KW (188 HP)
TYPE 1 Reducing Stage Reducer
MATERIAL Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI)
WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable
MAX FLOW RATE 25 m3/h (882,8 ft3/h)
GAS INLET M10 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET 10 mm Ø Brass
WATER UNIONS N° 2 x 10 mm Ø Brass
BLOCKING HOLE M8 X 1,25 mm Ø
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
DIMENSIONS 153 x 120 x 105 mm (6” x 4 3/4” x 4 1/8” )
WEIGHT 1,1 Kg (1,43 lbs)
For Sequential Injection Systems
RI21REDUCER
LPG Reducers
ECE R 67 - Certified20
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RI21 Double LPG Reducer
Engine Maximum Power: 280 KW (375 HP)
Compact design and high performance
GENERAL INFORMATION
APPLICATION For OEM up to 280 KW (375 HP)
TYPE 1 Reducing Stage Reducer
MATERIAL Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI)
WORKING PRESSURE 0,9 bar ÷ 1,8 bar (13 PSI ÷ 26 PSI) Adjustable
MAX FLOW RATE 52 m3/h (1386,3 ft3/h)
GAS INLET M10 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET N° 2 X 10 mm Ø Brass
WATER UNIONS N° 2 x 10 mm Ø Brass
BLOCKING HOLE M8 X 1,25 mm Ø
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
DIMENSIONS 153 x 120 x 165 mm (6” x 4 3/4” x 6 1/2” )
WEIGHT 2,3 Kg (5,07 lbs)
For Sequential Injection Systems
RI21DREDUCERREDUCER
ECE R 67 - Certified20
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M94REDUCER
LPG Reducers
GENERAL INFORMATION
APPLICATION For OEM up to 200 KW (268 HP)
TYPE 2 Reducing Stage Reducer
MATERIALM94: Aluminium
M94 AU: Aluminium, Steel
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI)
WORKING PRESSURE 1 - 1,2 Bar (14.5 - 17,4 PSI) non adjustable
MAX FLOW RATE 18 m3/h (635,6 ft3/h)
GAS INLET M10 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET 18 mm Ø Glass Fibered Nylon
WATER UNIONS N° 2 x 15 mm Ø Glass Fibered Nylon
BLOCKING HOLE M10 X 1,5 mm Ø
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 13 W
DIMENSIONS Ø180 x 72 mm (Ø 7 1/16” x 2 13/16” mm )
WEIGHT 2 Kg (4,41 lbs)
M94 LPG Reducer
Engine Maximum Power: 200 KW (268 HP)
Suitable for 6/8 Cylinders vehicles
For Systems with Carburetor and Mixer
ECE R 67 - Certified20
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M20 LPG Reducer
Engine Maximum Power: 100 KW (134 HP)
Compact design and high performance
ECE R 67 Certified20
GENERAL INFORMATION
APPLICATION For OEM up to 100 KW (134 HP)
TYPE 2 Reducing Stage Reducer
MATERIAL Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI)
WORKING PRESSURE 0,6 bar ÷ 0,8 bar (13 PSI ÷ 26 PSI) non adjustable
MAX FLOW RATE 10 m3/h (353 ft3/h)
GAS INLET M10 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET 17,5 mm Ø Brass
WATER UNIONS N° 2 x 10 mm Ø Brass
BLOCKING HOLE M10 X 1,5 mm Ø
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 13W
DIMENSIONS 154 x 136 x 70 mm (6 1/16” x 5 3/8” x 2 3/4” )
WEIGHT 1,3 Kg (2,87 lbs)
For Systems with Carburetor and Mixer
M20REDUCERREDUCER
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M84REDUCER
LPG Reducers
M84 LPG Reducer
Engine Maximum Power: 140 KW (187 HP)
Compact design and high performance
For Systems with Carburetor and Mixer
GENERAL INFORMATION M84 TURBO
APPLICATION For OEM up to 140 KW (187 HP) For Turbo Engines
TYPE 2 Reducing Stage Reducer 2 Reducing Stage
MATERIAL Aluminium Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI) 30 bar (435 PSI)
WORKING PRESSURE0,8 bar ÷ 1 bar
(11,6 PSI ÷ 14.5 PSI) non adjustable
0,8 bar ÷ 1 bar (11,6 PSI ÷ 14.5 PSI)
non adjustable
MAX FLOW RATE 12 m3/h (423,7 ft3/h) 12 m3/h (423,7 ft3/h)
GAS INLET M10 x 1 x Pipe 6 mm Ø Brass
M10 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET 18 mm Ø Glass Fibered Nylon
18 mm Ø Glass Fibered Nylon
WATER UNIONS N° 2 x 15 mm Ø Glass Fibered Nylon
N° 2 x 15 mm Ø Glass Fibered Nylon
EQUILIBRIUM UNION / 8 mm Ø Brass
BLOCKING HOLE M10 X 1,5 mm Ø M10 X 1,5 mm Ø
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
-20 °C ÷ +120°C (-4 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 13W 12V - 13W
DIMENSIONS 175 x 150 x 120 mm (6 7/8” x 5 7/8” x 4 3/4” )
175 x 150 x 120 mm (6 7/8” x 5 7/8” x 4 3/4” )
WEIGHT 1,5 Kg (3,31 lbs) 1,6 Kg (3,53 lbs)
M84
ECE R 67 - Certified20
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FRONT KIT COMPOSITION *
LPG REDUCER
BRACKET KIT
SOLENOID VALVE
RAIL INJECTORS
BRACKET KIT
GAS NOZZLE KIT
SILENT BLOCK
ECU
SWITCH
MAP
HARNESS
ACCESSORIES
FILTER
LPG PIPES
WATER PIPE
INSTRUCTION, INSTALLATION AND MANTAINANCE MANUALS
CERTIFICATES
OPTIONAL COMPONENTS **
MULTIVALVE
FILLING VALVE
LEVEL SENSOR
LPG Conversion KITS: Sequential Injection Systems
KIT LPG
EURO 4 - EURO 5 - EURO 6 Certified
LPG COMPLETE KIT
* Configuration example up to 120 KW, 4 Cylinders: RI21JE, EasyGas 48, DI21F** For further information on the complete product range please see the Automotive LPG & CNG Equipment Catalogue
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LPG Kits
Configurations
KIT LPG
EURO 4 - EURO 5 - EURO 6 Certified
RI21J RI21JE RI21JD RI21 RI21D
CYLINDERS UP TO 120 KW UP TO 120 KW FROM 120 KW TO 240 KW UP TO 140 KW FROM 140 KW TO
280 KW
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EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
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EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
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EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
4 BOXEREASY GAS 48
S-GIS N S-GIS MP48
EASY GAS 48 S-GIS N
S-GIS MP48
EASY GAS 48 S-GIS N
S-GIS MP48
EASY GAS 48 S-GIS N
S-GIS MP48
EASY GAS 48 S-GIS N
S-GIS MP48
5 EASY GAS S-GIS
EASY GAS S-GIS
EASY GAS S-GIS
EASY GAS S-GIS
EASY GAS S-GIS
6 - - EASY GAS S-GIS - EASY GAS
S-GIS
6V - - EASY GAS S-GIS - EASY GAS
S-GIS
8V - - EASY GAS S-GIS - EASY GAS
S-GIS
DI21F Heated Rail Injector version available for every configurationCopper, Steel or Plastic pipes available for every configuration
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CNG Reducers
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20Reducer RI27RI27REDUCERREDUCER
24Reducer M96M96REDUCER
22Reducer M91M91REDUCERREDUCER
18Reducer RI27 JRI27JREDUCERREDUCER
19Reducer RI27 JHDRI27JREDUCERHD
23Reducer M91 DM91DREDUCERREDUCER
25Reducer M96 EM96EREDUCER
26CNG KitsKIT CNG
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RI27 J CNG Reducer
Engine Maximum Power: 300 KW (407 HP)
Compact design and high performance
GENERAL INFORMATION RI27J V
APPLICATION For Engines up to 300 KW (407 HP)
For Engines up to 300 KW (407 HP)
TYPE 2 Reducing Stages Reducer 2 Reducing Stages Reducer
MATERIAL Brass Brass
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 260 bar (3771 PSI) 260 bar (3771 PSI)
1st STAGE PRESSURE 10 - 14 Bar(145 - 203 PSI)
10 - 14 Bar(145 - 203 PSI)
2nd STAGE PRESSURE 2 Bar (29 PSI) non adjustable 1 Bar (14,5 PSI)
MAX FLOW RATE 50 m3/h (1765.7 ft3/h) 30 m3/h (1059 ft3/h)
GAS INLET M12 x 1 x Pipe 6 mm Ø Brass
7/16-20 UNF x Pipe 6mm Ø Steel
GAS OUTLET 10 mm Ø Brass 16 mm Ø Brass
WATER UNIONS N° 2 x 8 mm Ø Brass N° 2 x 8 mm Ø Brass
BLOCKING HOLE M10 X 1,5 mm Ø M10 X 1,5 mm Ø
WORKING TEMPERATURE -40 ° ÷ +120°C (-40 °F ÷ +248 °F)
-40 ° ÷ +120°C (-40 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 16 W 12V - 16 W
DIMENSIONS 112 x 80 x 115 mm (4 7/16” x 3 1/8” x 4 1/2” )
112 x 80 x 115 mm (4 7/16” x 3 1/8” x 4 1/2” )
WEIGHT 1.5 Kg (3.3 lbs) 1.5 Kg (3.3 lbs)
ISO 15500 - ECE R 110 Certified24
RI27JREDUCER
For Sequential Injection Systems
Customizable working pressure upon request
RI27J
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RI27 J Heavy Duty CNG Reducer
Engine Maximum Power: 300 KW (407 HP)
Compact design and high performance
ISO 15500 - ECE R 110 Certified24
GENERAL INFORMATION
APPLICATION For Engines up to 300 KW (407 HP)
TYPE 2 Reducing Stages Reducer
MATERIAL Brass
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 260 bar (3771 PSI)
1st STAGE PRESSURE 10 - 14 Bar (145 - 203 PSI)
2nd STAGE PRESSURE 2.8 Bar (40,6 PSI) non adjustable
MAX FLOW RATE 80 m3/h (2825 ft3/h)
GAS INLET M14 x 1 x Pipe 8 mm Ø Iron
GAS OUTLET 16 mm Ø Brass
WATER UNIONS N° 2 x 8 mm Ø Brass
BLOCKING HOLE M10 X 1,5 mm Ø
WORKING TEMPERATURE -40 ° ÷ +120°C (-40 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 16 W
DIMENSIONS 112 x 80 x 115 mm (4 7/16” x 3 1/8” x 4 1/2” )
WEIGHT 1.5 Kg (3.3 lbs)
RI27JREDUCER
CNG Reducers
For Sequential Injection Systems
Customizable working pressure upon request
HD
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RI27 CNG Reducer
Engine Maximum Power: 200 KW (268 HP)
Compact design and high performance
ISO 15500 - ECE R 110 Certified24
GENERAL INFORMATION
APPLICATION For OEM up to 200 KW (268 HP)
TYPE 2 Reducing Stages Reducer
MATERIAL Brass
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 260 bar (3771 PSI)
1st STAGE PRESSURE 10 - 14 Bar (145 - 203 PSI)
MAX FLOW RATE 40 m3/h (1412.5 ft3/h)
WATER UNIONS N° 2 x 8 mm Ø Brass
RI27C3: N° 2 x 10 mm Ø Brass
BLOCKING HOLE 2X M6 X 1 mm Ø
WORKING TEMPERATURE -40 ° ÷ +120°C (-40 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 16 W
DIMENSIONS 185 x 98 x 755 mm (4 7/16” x 3 1/8” x 4 1/2” )
WEIGHT 1.9 Kg (4.19 lbs)
High pressure reducer for OEM applications
RI27REDUCERREDUCER
For Sequential Injection Systems
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MODEL 2ND STAGE PRESSUREnon adjustable GAS INLET GAS OUTLET PRESSURE SENSOR
RI27-MT 9 ± 0,5 Bar (130.5 ± 7,2 PSI) M12X1 mm female Pipe 6 mm Ø M18 x 1,5 mm Ø female 3/8-24 UNF 2B female
RI27-MT1 7 ± 0,5 Bar (101.5 ± 7,2 PSI) M12X1,5 mm male Pipe 6 mm Ø M18 x 1,5 mm Ø female 3/8-24 UNF 2B female
RI27-Z 9 ± 0,5 Bar (130.5 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø M16 x 1,5 mm male Pipe 10 mm Ø 3/8-24 UNF 2B female
RI27-ZC 9 ± 0,5 Bar (130.5 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø 7/16-20 UNF 2B Pipe 6 mm Ø male 3/8-24 UNF 2B female
RI27-W 7 ± 0,5 Bar (101.5 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø 1/2 - 20 UNF2B Pipe 8 mm Ø male M10 X 1 mm female
RI27-C3 2 ± 0,5 Bar (29 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø Pipe 16 mm Ø male -
RI27-ME 8 ± 0,5 Bar (116 ± 7,2 PSI) 7/16-20 UNF 2B male Pipe 6 mm Ø M16 x 1,5 mm male Pipe 10 mm 3/8-24 UNF 2B female
RI27-IV260 9 ± 0,5 Bar (130.5 ± 7,2 PSI) 5/8-20 UN 2B male Pipe 10 mm Ø M18 x 1,5 mm diam female UNI-ISO 228 G1/4 female
RI27REDUCER
CNG Reducers
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M91REDUCER
M91 CNG Reducer
Engine Maximum Power: 100 KW (134 HP)
High performance
GENERAL INFORMATION M91 M M91 TURBO
APPLICATION For Engines up to 100 KW (134 HP)
For Engines up to 140 KW (187 HP)
For Engines up to 140 KW (187 HP)
TYPE 3 Reducing Stages Reducer
3 Reducing Stages Reducer
3 Reducing Stages Reducer, Equilized
MATERIAL Aluminium Aluminium Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 260 bar (3771 PSI) 260 bar (3771 PSI) 260 bar (3771 PSI)
1st STAGE PRESSURE 4,5 - 7,5 Bar (65,2 - 108,7 PSI)
4,5 - 7,5 Bar (65,2 - 108,7 PSI)
4,5 - 7,5 Bar (65,2 - 108,7 PSI)
2nd STAGE PRESSURE1 - 1,2 Bar
(14.5 - 17,4 PSI) non adjustable
1,4 ± 1,6 Bar (20,3 ± 23,2 PSI) non adjustable
1,4 ± 1,6 Bar (20,3 ± 23,2 PSI) non adjustable
MAX FLOW RATE 16 m3/h (635.6 ft3/h) 20 m³/h (706,2 ft3/h) 20 m³/h (706,2 ft3/h)
GAS INLET M12 x 1 x Pipe 6 mm Ø Brass
M12 x 1 x Pipe 6 mm Ø Brass
M12 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET 18 mm Ø Glass Fibered Nylon
18 mm Ø Glass Fibered Nylon
18 mm Ø Glass Fibered Nylon
WATER UNIONS N° 2 x 8 mm Ø Brass N° 2 x 8 mm Ø Brass N° 2 x 8 mm Ø Brass
EQUILIBRIUM UNION / / 12 mm Ø Brass
BLOCKING HOLE N° 2 x M8 x 1,25 mm N° 2 x M8 x 1,25 mm N° 2 x M8 x 1,25 mm
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
20 °C ÷ +120°C (-4 °F ÷ +248 °F)
20 °C ÷ +120°C (-4 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 13 W 12V - 13 W 12V - 13 W
DIMENSIONS Ø180 x 95 mm (Ø 7 1/16” x 3 3/4” )
Ø180 x 95 mm (Ø 7 1/16” x 3 3/4” )
Ø180 x 120 mm (Ø 7 1/16” x 4 3/4” )
WEIGHT 2 Kg (4,4 lbs) 2 Kg (4,4 lbs) 2,1 Kg (4,4 lbs)
Suitable for 6/8 Cylinders vehicles
For Systems with Carburetor and Mixer
M91
ECE R 110 Certified20
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M91 Double Heavy Duty CNG Reducer
Engine Maximum Power: 280 KW (375 HP)
High performance
GENERAL INFORMATION M91 DOUBLE TURBO
APPLICATION For Engines up to 280 KW (375 HP)
For Engines up to 280 KW (375 HP)
TYPE 3 Reducing Stages Reducer 3 Reducing Stages Reducer, Equilized
MATERIAL Aluminium Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 260 bar (3771 PSI) 260 bar (3771 PSI)
1st STAGE PRESSURE 4,5 - 7,5 Bar (65,2 - 108,7 PSI)
4,5 - 7,5 Bar (65,2 - 108,7 PSI)
2nd STAGE PRESSURE1,4 ± 1,6 Bar
(20,3 ± 23,2 PSI) non adjustable
1,4 ± 1,6 Bar (20,3 ± 23,2 PSI) non adjustable
MAX FLOW RATE 40 m³/h (1412,5 ft3/h) 40 m³/h (1412,5 ft3/h)
GAS INLET N° 2 x M12 x 1 x Pipe 6 mm Ø Brass
N° 2 x M12 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET N° 2 x 18 mm Ø Glass Fibered Nylon
N° 2 x 18 mm Ø Glass Fibered Nylon
WATER UNIONS N° 4 x 8 mm Ø Brass N° 4 x 8 mm Ø Brass
EQUILIBRIUM UNION / 12 mm Ø Brass
BLOCKING HOLE N° 4 x M8 x 1,25 mm N° 4 x M8 x 1,25 mm
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
20 °C ÷ +120°C (-4 °F ÷ +248 °F)
SHUT-OFF VALVE N° 2 x 12V - 13 W N° 2 x 12V - 13 W
DIMENSIONS Ø180 x 200 mm (Ø 7 1/16” x 7 7/8” )
Ø180 x 200 mm (Ø 7 1/16” x 7 7/8” )
WEIGHT 3,5 Kg (7,72 lbs) 3,6 Kg (7,94lbs)
Suitable for 6/8 Cylinders vehicles
For Systems with Carburetor and Mixer
M91DREDUCER
CNG Reducers
M91 DOUBLE
ECE R 110 Certified20
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M96 CNG Reducer
Engine Maximum Power: 100 KW (134 HP)
Compact design and high performance
GENERAL INFORMATION M96 TURBO
APPLICATION For Engines up to 100 KW (134 HP)
For Engines up to 100 KW (134 HP)
TYPE 3 Reducing Stages Reducer 3 Reducing Stages Reducer, Equilized
MATERIAL Aluminium Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 260 bar (3771 PSI) 260 bar (3771 PSI)
1st STAGE PRESSURE 1,5 - 3,5 Bar (21.7 - 50,7 PSI)
1,5 - 3,5 Bar (21.7 - 50,7 PSI)
2nd STAGE PRESSURE 1 Bar (14,5 PSI) non adjustable
1,4 -1,6 Bar (20,3 - 23,2 PSI)
MAX FLOW RATE 15 m3/h (529.7 ft3/h) 15 m3/h (529.7 ft3/h)
GAS INLET M12 x 1 x Pipe 6 mm Ø Brass
M12 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET 18 mm Ø Glass Fibered Nylon
18 mm Ø Glass Fibered Nylon
WATER UNIONS N° 2 x 8 mm Ø Brass N° 2 x 8 mm Ø Brass
EQUILIBRIUM UNION / 8 mm Ø Brass
BLOCKING HOLE M10 X 1,5 mm Ø M10 X 1,5 mm Ø
WORKING TEMPERATURE -40 °C ÷ +120°C (-40 °F ÷ +248 °F)
-20 °C ÷ +120°C (-4 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 13 W 12V - 13 W
DIMENSIONS 160 x 147 x 86 mm (63” x 57 7/8” x 33 7/8” )
160 x 147 x 86 mm (63” x 57 7/8” x 33 7/8” )
WEIGHT 1,7 Kg (3,75 lbs) 1,7 Kg (3,75 lbs)
For Systems with Carburetor and Mixer
ISO 15500 - ECE R 110 Certified20
M96REDUCER
M96
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www.bigas.itECE R 110 Certified20
M96EREDUCER
CNG Reducers
M96 E CNG Reducer
Engine Maximum Power: 100 KW (134 HP)
Compact design and high performance
For Systems with Carburetor and Mixer
GENERAL INFORMATION
APPLICATION For Engines up to 100 KW (134 HP)
TYPE 3 Reducing Stages Reducer
MATERIAL Aluminium
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 260 bar (3771 PSI)
1st STAGE PRESSURE 1,5 - 3,5 Bar (21.7 - 50,7 PSI)
2nd STAGE PRESSURE 1 Bar (14,5 PSI) non adjustable
MAX FLOW RATE 15 m3/h (529.7 ft3/h)
GAS INLET M12 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET 18 mm Ø Glass Fibered Nylon
WATER UNIONS N° 2 x 8 mm Ø Brass
BLOCKING HOLE M10 X 1,5 mm Ø
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
SHUT-OFF VALVE 12V - 13 W
HIGH PRESSURE SHUT-OFF VALVE 12V - 16 W
DIMENSIONS 160 x 147 x 86 mm (63” x 57 7/8” x 33 7/8” )
WEIGHT 1,7 Kg (3,75 lbs)
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FRONT KIT COMPOSITION *
CNG REDUCER
BRACKET KIT
SOLENOID VALVE
RAIL INJECTORS
BRACKET KIT
GAS NOZZLE KIT
SILENT BLOCK
ECU
SWITCH
MAP
HARNESS
ACCESSORIES
FILTER
CNG PIPES
WATER PIPE
INSTRUCTION, INSTALLATION AND MANTAINANCE MANUALS
CERTIFICATES
OPTIONAL COMPONENTS **
CYLINDER VALVE
FILLING VALVE
PRESSURE SENSOR
KIT CNG
EURO 4 - EURO 5 - EURO 6 Certified
CNG COMPLETE KIT
* Configuration example up to 300 KW, 4 Cylinders: RI27J, EasyGas 48, DI21F** For further information on the complete product range please see the Automotive LPG & CNG Equipment Catalogue
CNG Conversion KITS: Sequential Injection Systems
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KIT CNG
CNG Kits
EURO 4 - EURO 5 - EURO 6 Certified
CYLINDERSRI27J
UP TO 300 KW
3
EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
4
EASY GAS 32 EASY GAS 48
S-GIS N S-GIS MP48
4 BOXEREASY GAS 48
S-GIS N S-GIS MP48
5 EASY GAS S-GIS
6 EASY GAS S-GIS
6V EASY GAS S-GIS
8V EASY GAS S-GIS
DI21F Heated Rail Injector version available for every configurationCopper or Steel pipes available for every configuration
Configurations
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Components
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31EasyGas ECUEASYGASREDUCER ECU
30Rail DI21FDI21F RAIL
33GIS ECUGISREDUCER ECU
PH-001PREHEATER
EGM-04SOLENOID
SENSORS LEVEL
MIX-000 MIXER
36Solenoid EGM-04
36Preheater PH-001
37Mixer MIX-000
37Level Sensors
FILTERS GAS 37Gas Filters
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RAIL CONFIGURATIONS
3 CYLINDERS
4 CYLINDERS
4 BOXER CYLINDERS
5 CYLINDERS
6 CYLINDERS
6V CYLINDERS
8V CYLINDERS
10V CYLINDERS
12V CYLINDERS
DI21F
GENERAL INFORMATION
APPLICATION For engines up to 12 cylinders
BODY Monoblock
MATERIAL Anodized Aluminium
TECHNICAL DATA SHEETDescription Value
WORKING PRESSURE 0 ÷ 3.5 Bar ( 0 ÷ 50.7 PSI)
GAS INLET 10 mm Ø doubledor reversible Brass
GAS OUTLET 5 mm Ø Steel
GAS NOZZLE 3 mm Ø Steel 3.3 mm Ø Steel
GIGLER 1.5 - 1.8 - 2.0 - 2.25 - 2.5 - 2.75 mm Ø Brass /
COIL 3 Ohm 12 V 48W
AMP CONNECTION with vertical outlet
MANIFOLD UNIONS PluriJet Type which improves manifold gas flow
RAIL
DI21F Rail Injector
Rail type: solenoid valve on a single monoblock body
Interchangeable nozzle
ECE R 110 - ECE R67 Certified 8
Heated version DI21FW can be used in every weather condition
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EASYGAS ECU
EASYGAS ECU
The OBD ECU has three levels of self-learning (low, medium and high charge) and an advanced adjusting self-diagnosing system.Incorporates a Valve Safe System with gasoline fuel injection
ECE R 110 - ECE R 67 ECE R 10 Certified 8
GENERAL INFORMATION
APPLICATION For engines up to 12 cylinders
MATERIAL Aluminium Case
TECHNICAL DATA SHEETDescription Value
SYSTEM 64 bit
INPUT SIGNAL
Water temperature
Gas temperature
Gas pressure
Manifold pressure
Motor revs
Gasoline Injection Signal
Gas - Gasoline switching
Gas Level
SELF DIAGNOSISOBD
Easygas Basic without OBD Available
3
The ECU Kit is composed of ECU, Switch, Pressure Sensor, Map, Harness, Accessories
Components
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EASYGAS ECU 32 & 48
The ECU has three levels of self-learning (low, medium and high charge) and an advanced adjusting self-diagnosing system.Incorporates a Valve Safe System with gasoline fuel injection
GENERAL INFORMATION EASYGAS 48
APPLICATION For engines up to 4 cylinders For engines up to 4 cylinders
MATERIAL Glass Fibered Nylon Glass Fibered Nylon
SINGLE CABLE CONNECTION 32 pins 48 pins
TECHNICAL DATA SHEETDescription Value
SYSTEM 64 bit 64 bit
INPUT SIGNAL
Water temperature Water temperature
Gas temperature Gas temperature
Gas pressure Gas pressure
Manifold pressure Manifold pressure
Motor revs Motor revs
Gasoline Injection Signal Gasoline Injection Signal
Gas - Gasoline switching Gas - Gasoline switching
Gas Level Gas Level
SELF DIAGNOSIS no OBD OBD
EASYGAS ECU
EASYGAS 32
The ECU Kit is composed of ECU, Switch, Pressure Sensor, Map, Harness, Accessories
ECE R 110 - ECE R 67 ECE R 10 Certified 8 8
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DGIS 3000 ECU
Direct GIS 3000
Multipoint 3-4 cylinder kit for direct injection
Incorporates a Valve Safe System with gasoline fuel injection
GENERAL INFORMATION
APPLICATION For engines up to 4 cylinders
MATERIAL Aluminium Case
TECHNICAL DATA SHEETDescription Value
SYSTEM 16 bit
INPUT SIGNAL
Water temperature
Gas temperature
Gas pressure
Manifold pressure
Motor revs
Gasoline Injection Signal
Gas - Gasoline switching
Gas Level
SELF DIAGNOSIS OBD
The ECU Kit is composed of ECU, Switch, Pressure Sensor, Harness, Accessories
Components
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Sequential GIS
The OBD ECU has three levels of self-learning (low, medium and high charge) and an advanced adjusting self-diagnosing system.Incorporates a Valve Safe System with gasoline fuel injection
GENERAL INFORMATION SGIS
APPLICATION For 3-4 cylinders engines For 5-6-8 cylinders engines
MATERIAL Aluminium Case Aluminium Case
TECHNICAL DATA SHEETDescription Value
SYSTEM 16 bit 16 bit
INPUT SIGNAL
Water temperature Water temperature
Gas temperature Gas temperature
Gas pressure Gas pressure
Manifold pressure Manifold pressure
Motor revs Motor revs
Gasoline Injection Signal Gasoline Injection Signal
Gas - Gasoline switching Gas - Gasoline switching
Gas Level Gas Level
SELF DIAGNOSIS OBD OBD
SGIS ECU
SGIS N
SGIS N
SGIS
The ECU Kit is composed of ECU, Switch, Pressure Sensor, Harness, Accessories
ECE R 110 - ECE R 67 ECE R 10 Certified 3 3
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Sequential GIS MP48
The OBD ECU has three levels of self-learning (low, medium and high charge) and an advanced adjusting self-diagnosing system.Incorporates a Valve Safe System with gasoline fuel injection
GENERAL INFORMATION
APPLICATION For engines up to 4 cylinders
MATERIAL Glass Fibered Nylon Case
TECHNICAL DATA SHEETDescription Value
SYSTEM 16 bit
INPUT SIGNAL
Water temperature
Gas temperature
Gas pressure
Manifold pressure
Motor revs
Gasoline Injection Signal
Gas - Gasoline switching
Gas Level
SELF DIAGNOSISOBD
No OBD version, without self diagnosing system, available
SGISMP48 ECU
The ECU Kit is composed of ECU, Switch, Pressure Sensor, Harness, Accessories
Components
ECE R 110 - ECE R 67 ECE R 10 Certified 3 3
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Heats gas before passing through the reducer
PH-001 Preheater
GENERAL INFORMATION
TYPE Water Preheater
MATERIAL Aluminium, Brass, Copper
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI)
GAS INLET 8 mm Ø Copper / Steel Pipe
GAS OUTLET 8 mm Ø Copper / Steel Pipe
WATER UNIONS N° 2 x 10 mm Ø Brass
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
DIMENSIONS 110 x 55 x 50 mm (4 5/16” x 2 3/16” x 2” )
WEIGHT 0,450 Kg (0,99 lbs)
ECE R 67 Certified20
Shuts off the LPG flow when the engine is running on Gasoline or when it is turned off
EGM-04 Solenoid Valve
GENERAL INFORMATION
TYPE Solenoid Valve
MATERIAL Brass
TECHNICAL DATA SHEETDescription Value
MAX WORKING PRESSURE 30 bar (435 PSI)
GAS INLET M10 x 1 x Pipe 6 mm Ø Brass
GAS OUTLET M10 x 1 x Pipe 6 mm Ø Brass, 8 mm Ø Pipe available
WORKING TEMPERATURE -20 °C ÷ +120°C (-4 °F ÷ +248 °F)
DIMENSIONS 78 x 55 x 45 mm (4 5/16” x 2 3/16” x 2” )
WEIGHT 0,4 Kg (0,88 lbs)
BLOCKING HOLE N°2 M5 X 0,8 mm Ø
COIL VOLTAGE 12 V
COIL ABSORPTION 11 W
SOLENOID VALVE HOLEValve type: Normal 2.8mm
Valve type: Piloted 4.0mm
ECE R 67 Certified 8
PH-001PREHEATER EGM-04SOLENOID
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Components
SENSORS LEVELMIX-000 MIXER
For Systems with Carburetor and Mixer
Customizable upon request
Mixer MIX-000
Resistive LPG Reserve sensor for Right multivalves with mechanical rea-ding by means of an indicator directly on the sensor.Tank level indication from empty to full shown in a clockwise direction.
LPG Level Sensor
The linear CNG pressure sensor provides a linear electronic signal proportional to gas pressure
CNG Pressure Sensor
More than 700 configurations already available.For further information please see the Mixer Catalogue
Disposable cartridge filter for the gaseous phase
Gas Filters
GENERAL INFORMATION
TYPE Gas Filter F-779-C
MATERIAL Aluminium
TECHNICAL DATA SHEETDescripcion Value
MAX WORKING PRESSURE 4,5 bar (65.2 PSI)
GAS INLET / OUTLET 11 mm Ø Tube
FILTERING CAPACITY 3-5 Micron
GENERAL INFORMATION
TYPE Gas Filter FLPG25 FCNG25
MATERIAL Plastic
TECHNICAL DATA SHEETDescripcion Value
MAX WORKING PRESSURE 4,5 bar (65.2 PSI)
GAS INLET / OUTLET 11 mm Ø Tube
FILTERING CAPACITY 2-3 Micron
ECE R 110 - ECE R 67 Certified20
FILTERS GAS
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Quality: our prerogative!
Registration to ISO 9001 standards is for us not only a certificate.Our policy is to achieve the outmost customer satisfaction, through the effectiveness of our Quality Management Systems and through continuous improvement to suit the dymamic Customers’ expectations.
Personnel involvement, training and motivation are few of the elements that we rely on to achieve quality from each person and from each process.
Quality: our “must”
Quality Management Systemto ISO 9001 standard
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EUROPEAlbaniaBelgiumBulgariaEstoniaFranceGreeceGermanyLuxembourgMoldovaNorwayNetherlandsPolandPortugalRomaniaRussiaSloveniaSwitzerlandTurkeyUkraineUnited Kingdom
ASIAChinaIndiaIsraelMalaysiaPhilippinesThailand
NORTH AMERICACanadaU.S.A.
SOUTH AMERICAArgentinaBrazilChileColombiaCostaricaCubaEcuadorGuatemalaMexicoPeruUruguayVenezuela
AFRICAAngolaCameroonEgyptEtiopiaGhanaKeniaLebanonMoroccoNigeriaSouth AfricaSudan
OCEANIAAustralia
Worldwide Network
In partnership with Cavagna Group, we have further expanded our Distribution Network to meet the demands of the Global Marketplace. Our philosophy is to provide all of our customers with quality products, continuous innovation and
superior service in a competitive environment. We look forward to the privilege to serve your needs in the future.
About Cavagna GroupSince 1949, the Cavagna Group has been supplying industries and consumers worldwide, to become today’s leading
manufacturer of Equipment and fittings for compressed gases, gas storage and Control. With eight vertically integratedproduction units in Italy, eight others spread on five continents and a distribution network covering over 124 countries
throughout the world, Cavagna Group offers only the best, most reliable and dynamic services to the customers.www.cavagnagroup.com
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Bigas International Autogas Systems S.R.L.Via di Le Prata, 62 - 64 - 66 Calenzano (Florence) ITALYPhone: +39 055/4211275 - Fax: +39 055/4215977E-mail: [email protected]