Andersson Matti, Dekra Industrial Oy vadovas (Suomija), „Patirtis Olkiluoto 3 atominės...
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Transcript of Andersson Matti, Dekra Industrial Oy vadovas (Suomija), „Patirtis Olkiluoto 3 atominės...
DEKRA Material Testing & Inspection
Matti Andersson, Laajaniityntie 3, FI-01620 Vantaa, Finland | Tel. +358 400 454 888 | [email protected]
Established 1925 in Berlin:
Deutscher Kraftfahrzeugs-überwachungs
verein
1970s:Start of periodical
car testing
1996: Start of theInternation-
alisation
Today: European market leader,
TOP 4 worldwide2005: Entry into the
industrial testingbusiness
DEKRA - tradition
Slide 2 © 2011 DEKRA
965 978 9791.178
1.311 1.4391.596
1.8592.007
1.710
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
Sale
s (c
ons.
in M
io. E
U))
DEKRA reached the 2-bn.-threshold in 2011
> 100 %
DEKRA proofs again to be an attractive employer
11.200
15.500 17.000 18.40020.100
21.900
27.900
12.000
24.900
2003 2004 2005 2006 2007 2008 2009 2010 2011
133 %
+ 3.000
Empl
oyee
s
Aggressive competitive environment – Ranking 2011
3,941
3,359
2,007
951 923*
1,4001,260*
741* 680*705*815**
2,0871,700²
…0.8%(1) 14.6%
(1) 8.0% ~8.0% ~7.0% 4.8% 8.5% 10.4% 8.0% 4.9% 6.3%
(1) including currency effects(2) Projection in annual report 2010*Figures of 2010** Figures of 2009
Sale
s 20
11 in
€M
M a
nd S
ales
Gro
wth
in %
6.1%
Seite 5 Regional Management Committee © 2012 DEKRA
18% inorg. + 9% org.
Seite 6 © 2011 DEKRA
DEKRA e.V.DEKRA SE
DEKRA INDUSTRIAL
DEKRA PERSONNEL
DEKRA AUTOMOTIVE
Group Structure with a Focus on Stakeholder Value
Material Testing &Inspection
Producttesting and -certification
Systems Certification
Health Safety and Environment
Machinery and Plant Safety
Building and Facilities
DEKRA Industrial
2009 2010 2011*
396
484531
Sales [Mio. EUR] **
+10%+25%
DEKRA Industrial
2008 2009 2010 2011 2012
Wind Energy
Inspection
Non-Destructive-
Testing
FinlandRussia
SwedenCzech Republic
Lithuania
Germany
Spain
Seite 8 © 2011 DEKRA
Germany
Germany
Czech Republic
Examples for succesful integration
TurkeyKazakhstanAzerbaijan
Seite 9 © 2011 DEKRA
Radiographic Test, digital
and conventional
Ultrasonic Test, standard
and phased array
Surface Crack Test
Leak Test
Visual Test
Mobile Hardness Testing
Inspection
Notified Body for Pressure Equipment, Lifts, Machinery and Rail Approved Body for In
Service Inspection of Pressure Equipment,Lifts, Hoisting Equipment and Machinery and Rail Fire Protection, Explosion
Protection, Electrical Inspection Expediting of manufacturing
and prefabrication Supervision of welding, incl.
documentation Supervision of construction Testing of structural
steelwork Delivery control / PMI
Non Destructive Testing
Destructive Testing
Welding and Qualification
Failure Analysis
Tensile Test
Impact Test
Bend Test
Hardness Test Lab
Surface Roughness Test
Metallography
Material analysis
Corrosion testin
Light optical microscope
Scanning electron
microscope (SEM)
Materialanalysis
Corrosionanalysis
Analysis of damage
mechanisms
Simulation of technical heat
treatment
Welder Qualification &
Certification
Welding Procedure
Qualification
Welding Cabins & Training
Consulting
concerning welding
technique in general
DEKRA Material Testing & Inspection
DEKRA Industrial in FinlandPhone: +358.9.878020www.dekra-industrial.fi
DEKRA Industrial in SwedenPhone: +46.10.455.1000http://www.dekra-industrial.se
DEKRA Industrial in GermanyPhone: +49.2065.99740www.dekra-industrial.de
DEKRA Industrial in FrancePhone: +33.472.900230www.dekra-industrial.fr
DEKRA Industrial in Czech RepublicPhone: +420.466.310354 www.dekra-industrial.cz
DEKRA Industrial in LithuaniaPhone: +370.386.31608 www.dekra-industrial.lt
DEKRA Industrial in LithuaniaPhone: +370.386.31608 www.dekra-industrial.lt
DEKRA Industrial in TurkeyPhone: +90.216 537 07 60http://www.dekra-industrial.com.tr
DEKRA Industrial in TurkeyPhone: +90.216 537 07 60http://www.dekra-industrial.com.tr
10
DEKRA Material Testing & Inspection – International
Seite 11 © 2011 DEKRA
Examples for Special Services
Seite 12 © 2011 DEKRA
DEKRA Material Testing & Inspection
Corrosion Monitoring
Digital radiographic and Isotope - based methods enables us to detect any kind of corrosion related indications
These methods enable a corrosionmonitoring without the time and cost consuming disassembling of the insolatio
The Lixi Profiler utilises a Gadolinium 153 isotope, it can also be used for the identifi-cation of welds or blockages in piping systems
Seite 13 © 2011 DEKRA
DEKRA Material Testing & Inspection
Tankfarm Services Condition monitoring of flat bottom storage
tanks
Floor – Scanning corrosion monitoring by different methods MFL/EC
Wall thickness measurement for the tank walls
Inspection of the tank farms based on water-and explosion - protection regulations of the different countries
Seite 14 © 2011 DEKRA
Mobile Metallographic Methods Components exposed by high temperature and
high stresses will deteriorate in service due to creep
By Mobile Metallography (Replica Technique) the actual condition can be monitored directly on –site
Other applications are microstructures of weldings and heat treatment procedures
DEKRA Material Testing & Inspection
Seite 15 © 2011 DEKRA
Turbine Condition Evaluation (single and multistage)
Turbines are exposed by high temperature andhigh stresses which leads to complex damagemechanisms
By using various testing procedures like ultrasonic,dye penetrant, magnetic particle our Team supportsour customers to identify these deteriorations of themain components like:
Main steam valves Housings Fasteners, bearings, sealing surfaces Turbinerotors (dics, blades, vanes) Blade attachment areas (steeples, keyways)
DEKRA Material Testing & Inspection
Seite 16 © 2011 DEKRA
Wall thickness measurement of boiler pipes
FST-GAGE is a testing equipment that can be used on all electrically conductive specimens, when rapid and accurate analysis of the wall thickness is required Rapid inspection of large areas High accuracy of measurement Non-contact measurement, a coupling medium is
not required Fast and accurate evaluation Clearer and more meaningful report for a
permanent tracking of periodic inspections
DEKRA Material Testing & Inspection
Seite 17 © 2011 DEKRA
Guided Wave UT (long range)
Effective scanning method to analyze damage or corrosion in long pipe systems or similar structures
Especially in the area of insulated pipes an economic analysis of the critical areas without completely removing of the insulation is possible
100% of the tube circumference is checked This test method is more and more requested in
an international environment
DEKRA Material Testing & Inspection
Seite 18 © 2011 DEKRA
DEKRA Material Testing & Inspection
R8N crawlers
The R8N crawler has a four-wheel-drive and was developed for the inspection of steel, concrete and plastic pipes
The data is transmitted with a kevlar reinforced fiber and stretches to 1,000 yards. The control is carried out by a computer or an iPhone / iPad
The R8N can with a plurality of various probes to be fitted as follows:
- X-ray tubes
- Visual Systems
- Ultrasonic Systems
- 3D Laserscan
Seite 19 © 2011 DEKRA
Acoustic Eye
Acoustic Eye is based on Acoustic Pulse Reflectometry (APR)
For the internal inspection of tubes id 8 – 104mm and length up to 20 m of heat exchangers, boilers, etc made of ferrous and non ferrous metals and plastics
Less than 10 seconds per tube
Detected defects tube size. 8mm bis 63,5mm:
Holes min diameter 1 mm
Blockages min 1% of cross section
Erosionen min 5 % of wall thickness
DEKRA Material Testing & Inspection
DEKRA Industrial
Services For The Nuclear Industry
20
DEKRA Industrial: strong values
DEKRA Industrial Oy is an independent organisation specialising in non-destructive testing, destructive testing, pressure equipment inspections and inspections for electrical installations
Notified Body No 0875 (PED, TPED)
Accredited according EN 17020, EN 17025
Founded by Finnish industrial enterprises in year 1974
Seite 21 © 2011 DEKRA
Mechanized / Automated TestingsUltrasonic, Eddy Current, Visual & Dye Penetrant Tests
DEKRA Material Testing & Inspection
DEKRA Industrial
Services For The Nuclear Industry
22
Inspections Qualification Development• Design of manipulators
• Vessel, Nozzle, BMI
• Piping
• Control systems
• NDE development
• Sizing TOFD
• Phased array
• ET
• VT, AVT
• Probes for special applications
• Sweden
• France
• Finland
• Switzerland
• USA
• BWR• PWR• VVER• RBMK• EPR
DEKRA Industrial
Services For The Nuclear Industry
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Our knowledge areas of compliance with YVL requirements
Equiment design
Materials requirement
Fabrication at shop
Weld qualification
Weld testing at shop
Other Test and Inspection at shop
Administrative guidance
(STUK monitoring, ANI, etc.)
Pre-Service-Inspection at shop
Receipt Inspection
Erection
Installation of components
On-site weld testing
On-site preservice inspection
Start-up comissioning
DEKRA Industrial
Services For The Nuclear Industry
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References for OL 3
Main Supplier In Olkiluoto 3 Project NDT work for Areva Reactor Island NDT and DT for suppliers of Areva
- Babcock Noell GmbH- Babcock Hohdruck-Rohrleitungbau GmbH- Kraftanlagen Arge
NDT work for Siemens Turbine Island Main contractor of NDT/DT for Siemens
subsuppliers- Heitkamp- BHR GmbH- Kraftanlagen Arge- VAM GmbH & CO KG- Ferro-Montagetechnik GmbH- Balcke Dürr
DEKRA Industrial
Services For The Nuclear Industry
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References for NPPs
Olkiluoto 1 & 2 BWR Loviisa 1 & 2 VVER Kola 1, 2, 3 & 4 VVER Leningrad 1, 2, 3 & 4 RBMK Ingalina 1&2 RBMK Forsmark 1, 2 & 3 BWR Oskarshamn 1, 2 & 3 BWR Ringhals 1, 2, 3, & 4 BWR, PWR Barsebäck 1 & 2 BWR Grafenrheinfeld PWR Leibstadt BWR Isar 1 BWR Garigliano BWR
Busher 1&2 PWR
DEKRA Industrial
Services For The Nuclear Industry
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Services during operation
Inspection personnel have knowledgein a wide range of reactor types
- BWR, PWR, VVER, RBMK,(EPR)
Planning and execution of inspections- Procedures- Expert services for qualificationbodies
In-service mechanized and manualTestings for the NPPs
- RPV tank, RPV Nozzles,- Pipelines- Turbines
DEKRA Industrial
Services For The Nuclear Industry
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Services during operation
• Pressure Equipment inspections
- Pressure vessels- Piping systems- Redesign examinations
• Training services for Testing andInspection personnel
DEKRA Industrial
The DEKRA advantage
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We are one of the largest organizations for testing and inspections in Europe!
Worldwide operations, able to understand differences in culture and language. Our
staff communicate in English.
Independent supplier of all types of inspection
QA and QC resources for new plants/upgrade
Experienced engineers, projects in PWR, BWR, EPR, VVER and RBMK
Strong organization and project management.
Large pool of personnel in France, Germany, Sweden, Finland, Turkey, Czech
Republic and Lithuania
Several labs for destructive testing
Existing solutions for mechanized inspection in Nuclear power plants. State-of-the-
art manipulators developed for PWR and VVER
Seite 29 © 2011 DEKRA
References in the field of Energy, Chemistry, Oil and Gas
30
www.dekra.fi