Amplus VPU Presentation
-
Upload
thomas-jeannin -
Category
Documents
-
view
55 -
download
3
Transcript of Amplus VPU Presentation
The Amplus Versatile Production Unit (VPU™) is a superior breed of DP FPSO which sets new standards in operations efficiency and safety.
Whether it’s early production, marginal field development, or unlocking stranded reserves – the economics and opportunities are now unlimited.
Amplus VPU Presentation, BP, Sunbury March 10, 2016
BP | AMPLUS VPU
Contents
Amplus Introduction
VPU™ Overview:
Vessel
Topsides Processing Equipment
Dis-Connectable Turret Buoy
VPU Safety Case
Provision of Duty Holder Services
SCU / SPCU (Topside Integration)
Shipyard Selection
Overview of SURF
Amplus Economics
Appendices
1-3
4-19
5-12
13-17
18-19
20-22
23-26
27-29
30-31
32-54
55-58
59-70
1 BP | AMPLUS VPU
DP FPSO – Well Proven Technology
(SWOPS Single Well Oil Production System)
1989 BP take delivery of DP FPSO Seillean and operated on Cyrus field. The vessel served on the Cyrus Oilfield in the UK and then the Donan oilfield.
1993 BP streamlined business and sold Seillean to Reading and Bates who continued to operate the vessel for BP.
1998 Petrobras approached Reading and Bates – while they were negotiating with Premier for development of Chestnut field – with a requirement for an early production vessel. This led to a six-year contract between Petrobras and Reading and Bates.
1999 Operated on the Roncador, Jubarte and Golfinho fields.
2010 Seillean contracted as oil collection and processing facility on the Macondo oil spill.
In 2008 Petrobras commenced a build of their own version of the Seillean DP FPSO (the Dynamic Producer), which has since been utilised for extended well testing in the Espirito Santo and Campos and Santo basins, in Brazil
2004 Munin operated on DP for Conoco Phillips on Xijiang field
2010 Munin operated on DP for 18 months on Huizhou Field for CACT
2005 Hurricane Rita destroys Typhoon field tension leg platform
2008 Helix convert ice class train ferry to dynamically positioned production unit, to redevelop Typhoon field
2010 Production commenced from Phoenix field (previously Typhoon)
The Helix Producer was also utilised in the Macondo spill response
BP Seillean DP FPSO
Munin DP FPSO
Helix Producer DP FPU
2 BP | AMPLUS VPU
NOBLE SEILLEAN (EX BP SWOPS) VPU AMPLUS ECONOMICS
DP2 DP3 An industry recognised highest quality system is included as standard within VPU day rate.
Process below deck Process above deck (offers client flexibility)
VPU arrangement enables the installation and removal of additional process modules, which facilitate flexible options for staged CAPEX. This helps to reduce major up front financial commitments while providing long-term cost savings for our client.
Variable pitch thrusters (high maintenance)
Fixed pitch frequency drive thrusters (low maintenance)
Delivers low fuel consumption
Enables VPU to stay offshore for a longer period i.e in excess of 5 years.
Rigid riser one flow path plus nitrogen kick off Flexible multiple risers control and power telemetry
Offers flexibility in running ESPs/ HSPs, water injection pumps, gas lift, gas export, as well as any other additional project requirements.
Fixed boom cranes Knuckle boom cranes Increased operability to allow loading and offloading of supply vessels in higher sea states.
BP SWOPS (Noble Seillean) vs Amplus VPU Solution
3 BP | AMPLUS VPU
General Safety West of Shetland (WoS) Operations
Both Amplus’s MD and Technical Director have extensive experience of operations West of Shetland, which resulted from the award by BP to Sub Sea Offshore to manage the construction activities related to the installation of the Schiehallion Field, WOS.
This included manifold installation and remote tie ins, flowline installation, FPSO mooring installation and tow out of the FPSO and riser installation.
All construction activities were undertaken from DP vessels and as a result of the experience gained, Sub Sea Offshore specified a new DP construction vessel, the Subsea Viking, which has been actively employed on construction and maintenance by BP for many years, WOS.
Safety was a priority for BP in the challenging environment and subsequently Sub Sea recommended Managing Director safety forums to share safety learnings. The forums were successful and continued for several years.
The effort was recognised by BP, which is reflected in the commendation letter attached.
4 BP | AMPLUS VPU
VPU Overview
4
5 BP | AMPLUS VPU
Modular concept allows for building blocks, catering for a full range of options
System designed to handle 30,000bpd. Option to increase capacity is available
Produced gas to be used in engines
Gas compression can be accommodated
Produced water treated and discharged to sea
BASE CASE COMPONENTS
Hull
Turret
Process
6 BP | AMPLUS VPU
Length 144m Length 192m Length 215m
Breadth 26m Breadth 32m Breadth 40m
112,000 bbl oil storage capacity 200,000 bbl oil storage capacity 360,000 bbl oil storage capacity
+OI 100 A1 Floating Production & Oil Storage Vessel
+OI 100 A1 Floating Production & Oil Storage Vessel
+OI 100 A1 Floating Production & Oil Storage Vessel
Offtake reel Offtake reel Offtake reel
Accommodation for 65 persons (35 person crew)
Accommodation for 70 (operating crew 37)
Accommodation for 70 (operating crew 42)
Quoted Cost $175M Quoted Cost $220M Estimated Cost $310M
Process Skid is included in cost DTS (Disconnectable Turret System) is included in cost
7 BP | AMPLUS VPU
PAST HURDLES LESSONS LEARNT
Poor project definition Amplus VPU specification refined over 5 years and subject to third party reviews
Optimistic Scheduling Amplus have undertaken several rounds of shipyard bidding and specified field proven standard equipment
Yard overbooked Yards currently have low order backlog due to industry downturn
Yard lacks experience Both yards proposed have experience in high specification vessels. The process system will be constructed by process system fabricator and delivered to shipyard
New technology not proven Amplus strategy is to utilise standard field proven equipment
Interfaces not clearly defined Amplus contracted NOV to undertake piping and services schematic to provide clarity for yard
Integration of software dependent systems not given enough attention
Amplus has nominated Siemens to provide integrated vessel management system and Siemens has liaised with all critical suppliers
DNV “Risk Ex” FPSO Lessons Learnt
8 BP | AMPLUS VPU
Lloyds Register
BP EXPERIENCE
Classification and verification of new-build FPSO Glen Lyon for UK North Sea
Verification of Clair Ridge new-build fixed platform complex for UK North Sea
Operational verification for all BP UK sector offshore installations
Classification for majority of BP managed marine fleet, both in-service and under construction
HELIX PRODUCER 1
Classification of DP FPU for Gulf of Mexico
Conversion and integration including DTS with FES, Newcastle
9 BP | AMPLUS VPU
VPU Operability
The Amplus VPU is designed to operate “Head to Weather” at all times. The VPU is so powerful, with an excess of 24 Megawatts of installed power, we can never envisage a situation of having to dis-connect for anything other than a planned event.
The Modelling we have done shows that the VPU can remain on station in Hurricane Force Sea conditions and still only use around 35% of her installed power.
A recently completed study for a major oil company proved that the Amplus VPU 200 could remain connected 365 days per year in the West of Shetland area of the UKCS.
24+Megawatts
365Days
35%usage
10 BP | AMPLUS VPU
Amplus VPU Inherent Integrity
DP FPSO Classification
To assure core marine safety and integrity the vessels hull, machinery and equipment will be constructed under survey of Llyods Register Classification to obtain the notation:
+OI 100 A1 Floating Production and Oil Storage Vessel +LMC, GF, UMS, IGS, LI, DP(AAA), SDA, FDA, Heli Deck
Maintenance
The vessel is designed and outfitted for a five year dry dock period and in water intermediate inspection. Maintenance has been considered in the design phase and storage tanks equipped with deep well pumps to simplify maintenance.
During the design phase Houlder Offshore Ltd undertook a study to determine the strategy to minimise interfaces and thereby maintenance issues for the major vessel machinery.
The disconnectable turret enables simple disconnection from the sub sea infrastructure and permits the vessel to move to harbour where full facilities in controlled conditions are available for any major maintenance or modifications required. This can be undertaken if required during routine export pipeline shut down periods for example.
It is intended to have the planned maintenance system developed during the build programme and the system will be managed in operation by the chief engineer.
It is intended to employ the OIM/Master, Chief Engineer and Electronics technician on commencement of the build programme.
Accommodation
Notwithstanding the fact that the vessel can be easily moved inshore for major unplanned maintenance and modification the vessel is designed with 100% redundancy over regular crew accommodation requirements.
Crew welfare was identified as a key parameter by the Health and Safety Executive in delivering a safe and efficient operation and has been considered in the design of the accommodation and associated facilities.
Accomodation is for 70, comprising 20 crew mainly in single cabins and 50 service personnel in single and double cabins.
The following fully furnished offices are provided: Engine Room Office, Catering Office, Reception Office, General Office, OIM office and Conference Room for 14 persons.
Public rooms include Coffee shop/duty mess, Mess Room to seat at least half compliment, Two dayrooms/recreation rooms, Helicopter lounge, Gymnasium, changing room, sports room and sauna.
Internet/PC room to accommodate 12 persons.
Fully equipped Hospital and Dispensary.
Access to the back deck is through port and starboard fully enclosed A60 rated access tunnels.
11 BP | AMPLUS VPU
Amplus VPU Inherent Integrity
VPU Power and Station Keeping Integrity
For installations on the UK Continental Shelf (UKCS), the Health and Safety Executive (HSE) Offshore Safety Division requires operators to use suitable and sufficient risk assessment to demonstrate that risks have been made as low as reasonably practicable. For DP systems, this is normally satisfied by an FMEA and trials.
Amplus have specified in the VPU design requirements that the FMEA will be a holistic study to include the process system and riser turret.
Vessel Management System
Amplus are aware that incidents have occurred on offshore vessels as a result of failures in the design process for PLC controlled systems.
The Vessel Management System will provide operational personnel with the real time information and control interfaces necessary to safely and efficiently manage vessel operations as well as assure safety of personnel, process and machinery. To achieve this safety objective, it is essential that the vessel owners and operators, equipment vendors and automation system integrators follow a clearly defined process to assure the functional safety of the automated VMS during the complete life cycle, from concept to commissioning.
Amplus Energy have specified the process defined in the IEC61508 and IEC61511 standards (IEC=International Electro-technical Commission) to provide assurance of the integrity of control systems.)
Helideck
Amplus Energy commissioned a design review by Houlder Offshore Ltd to optimise the position of the vessels helideck to minimise helideck movements while meeting other helideck design regulations.
Green Water
Lessons have been learnt from Green Water incidents and Houlder Offshore have reviewed and reported on measures taken in the vessel design to obviate the risks. Final confirmation of the success of these measures will be confirmed during the planned model testing.
Cranes
FPSO’s have conventionally been equipped with fixed boom cranes but to improve operability Amplus has specified a knuckle boom crane for supply boat operations.
12 BP | AMPLUS VPU
Environmental Discharges
Produced Water
The National Oilwell Varco process system will be equipped with a Compact Flotation Unit (CFU)
The inlet to the CFU is produced water from the Deoiling Hydrocyclone and produced water from the Electrostatic Coalescer.
It is the final polishing step in the produced water cleaning process and the outlet specification of the CFU is less than or equal to 20 ppm at which concentration water can be discharged overboard.
The produced water treatment of the Lancaster Field Product is not onerous for the NOV process system but In the unlikely event of out of specification produced water, a return line to the slops tank is included with constant monitoring available.
Flaring
Amplus has specified that the VPU will be provided with Wartsila dual fuel engines to provide maximum operational flexibility and reduce OPEX costs.
To assure the VPU can operate on a range of associated gas with either large amounts of heavier hydrocarbons or variable low methane compositions: the VPU will be equipped with Wartsila GasReformers.
The traditional way of getting rid of associated gas is either flaring, or burning in boilers, or gas turbines with high operational costs and low efficiency.
The Wartsila Gas Reformer has the following benefits:
Reduction in CO2 emissions
Minimise/cut flaring
Low NOx from dual fuel engines
Dual - fuel engines can operate on full load and efficiency
The Wartsila GasReformer has been approved by DNV and is field proven
Wartsila state an 8MW gas reformer reduces flaring by 1.5 million standard cubic feet per day and the VPU will have 3 x 8MW reformers installed.
This combined with the associated gas required for thermal oil heating boilers – for VPU storage tank heating – should consume the majority of associated gas from the Lancaster field – Circa 6MMSCF / per day
13 BP | AMPLUS VPU
NOV Process Topsides Overview
NOV’s design premise for the Amplus VPU focuses on:
VPU operating for between 2-5 years on one field
Minimised CAPEX outlay
Offering an optimised design for changing production
To achieve the best fit design NOV have:
Standardised components across the Process Topsides
Focused on conventional technology
14 BP | AMPLUS VPU
NOV Process Topsides has been designed to achieve required outlet specifications.
Typical being the following:
Basic Sediment and Water: <0.5%
Salt content of the crude: <200 mg / l (70PTB)
True Vapour Pressure: 12 psia @ 27oC
Oil in Water concentration: <20 mg / l
Treated fuel gas at 8 barg (for use in engines)
Metering: 1800 m3/h
Availability: >98.5%
NOV Process Topsides Outlet Specifications
15 BP | AMPLUS VPU
The key components of the NOV production system are:
Production Choke Manifold
Horizontal Production Separator
Electrostatic Coalescer with Degasser
2-Stage Produced Water Treatment
Direct seawater cooling system
Chemical Injection, Metering & Flare
Integration with VPU
Operational Asset Support Services
NOV Process Topsides Key Components
16 BP | AMPLUS VPU
17 BP | AMPLUS VPU
Amplus and NOV have evaluated the option of adding a compression system to the VPU with the following capability:
Duty / standby arrangement
Centrifugal / Screw compressors
15 - 45 MMSCFD gas total flowrate
Compression from 10 barg to 175 barg
Glycol dehydration package operating between 50-75 barg
Closed Loop Cooling system
Upfront engineering with installed connections for future installation to reduce time off-station
NOV Process Topsides Option for Additional Compression Solution
18 BP | AMPLUS VPU
Base Case - Turret
Standard turret designed for 6x 6 inch risers, 3x control umbilicals
FES supplied and installed Turret
19 BP | AMPLUS VPU
Quick Connect Disconnect Connector (QCDC)FES have worked very closely over the past 10 years to develop a QCDC – a key component – with a maximum capacity which allows the system to be safely disconnected in a matter of seconds without any spillage of oil, and to allow for a safe re-connection in a matter of hours. The QCDC consists of a number of interlocked valves and hydro-electric umbilical quick release stab plates. The upper half of the QCDC is connected to a turntable structure mounted on the vessel to allow the risers / umbilicals to maintain a geostatic position whilst allowing the vessel to weathervane 360 Degrees, thus maximising operational uptime. The lower half of the QCDC is connected to a buoyancy unit (riser buoy) which disconnects to go subsea.
The Current QCDC Design Limitations
The current QCDC design limitations would be based on the following:
Total QCDC load capacity including full pressure loads = 2000 Te
Total Structural capacity excluding pressure loads = 1500Te (approx.)
6 –off 6inch NB 5000 PSI fluid flow lines
3 – off Hydro-electric disconnectable stab plates
Maximum connected riser and umbilical tension = 25 Te (each).
20 BP | AMPLUS VPU
VPU Safety Case
20
21 BP | AMPLUS VPU
VPU Safety CaseAmplus have developed a generic draft safety case and draft design notification, and these will ultimately be finalised against a specific development.
During a paid feasibility study for Maersk Oil and Gas, a one-day HAZID was conducted with Maersk facilitated by ERM, with no major issues identified.
At the request of Hurricane Energy a meeting was arranged with the Health and Safety Executive to review the VPU concept which was also attended by EPC Ltd (now Costain). The HSE were very supportive of the concept and only commented on the need for a high standard of accommodation for offshore crews. Additionally, there was a day in the North Sea when there was no wind that had caused an issue with cold venting on an FPSO, which Amplus should consider. Amplus amended the VPU design to mitigate any risk associated with cold venting.
The HSE undertook to review the detailed vessel specification on an informal basis and only had minor comments on the specification.
The VPU was approved by the marine technical authorities in both Maersk and ConocoPhillips.
The following page contains Amplus’s VPU Activities Plan.
22 BP | AMPLUS VPU
AES Client NOV Other 1 2 3 4 5 6 7 8 9 10 11 121 FEED Phase1.1 Project HSE Philosophy Lead Input Input Input1.2 Concept Safety Evaluation Input Lead1.3 Layout Safety Review Input Input Lead1.4 Coarse HAZID (identify MAH) Lead Input Input1.5 Coarse Envid Lead Input Input Input1.6 Coarse HAZOP Input Input Lead Input1.7 Develop SCE Performance Standards Lead Input Input Input1.8 Develop ECE Performance Standards Lead Input Input Input1.9 Draft Verification Scheme Lead Input Input Input Description of Scheme for inclusion in DN1.10 Design Notification Lead Input Input Input1.11 EIA to support FDP Submission Input Lead Input Input
2 Detailed Design Phase2.1 Detailed HAZID Lead Input Input Input2.2 Detailed HAZOP Input Input Lead Input2.3 Failure Modes & Effects Analysis Lead Input Input Input2.4 Fire & Explosion Hazard Analysis Lead Input Input Input2.5 Temporary Refuge Impairment Study Lead Input Input Input Report in support of OSC and input to design2.6 Evacuation Escape & Rescue Analysis Lead Input Input Input Report in support of OSC and input to design2.7 Emergency Systems Survivability Analysis Lead Input Input Input Report in support of OSC and input to design2.8 Dropped Objects Study Lead Input Input Input Report in support of OSC and input to design2.9 Ship Collision Study Lead Input Input Input Report in support of OSC and input to design2.10 Relief and Blowdown Study Input Input Lead Input Report in support of OSC and input to design2.11 Hazardous Areas Classification Input Input Lead Input Report in support of OSC and input to design2.12 Flare Radiation Study Input Input Lead Input Report in support of OSC and input to design2.13 Safety Integrity Level (SIL) Assessments Input Input Lead Input Report in support of OSC and input to design2.14 Marine Systems Hazard Assessments Lead Input Input Input Report in support of OSC and input to design2.15 Pipelines & Risers Hazard Study Input Lead Input Input Supporting MAPD and input to design2.16 Cargo Tank Venting Study Lead Input Input Input Report in support of EIA and input to design2.17 Shuttle Tanker Loading Study Lead Input Input Input Input to detailed engineering & operational guides2.18 Human Factors Study Lead Input Input Input Report in support of OSC and input to design2.18 Design Safety Review Lead Input Input Input Report in support of OSC and input to design2.19 Quantitative Risk Analysis (QRA) Lead Input Input Input Input to OSC in support of ALARP Demonstration2.20 ALARP Demonstration Lead Input Input Input Key requirement of OSC acceptance by CA2.21 Detailed ENVID Lead Input Input Input Input to plant design and to installation EMP2.22 Develop Detailed SCE Perf. Standards Lead Input Input Input Input to Verification Scheme and Integrity MS2.23 Develop Detailed ECE Perf. Standards Lead Input Input Input Input to Verification Scheme and Integrity MS2.24 Verification Scheme Lead Input Input Input OSC Regulatory and key operational requirement2.25 Well Examination Scheme Input Lead Input Input OSC Regulatory and key operational requirement 2.26 Environmental Impact Assessment Input Lead Input Input Input to Aspects & Impacts Register and EMP2.27 Major Accident Prevention Document Input Lead Input Input Required by Pipelines Safety Regulations2.28 Operations Safety Case (OSC) Lead Input Input Input Offshore Safety Case Regulations 2015
Report to influence detailed process design
Philosophy documentReport to support Design Notification (DN)Report to support Design Notification (DN)Report to support Design Notification (DN)Report to support DN & Environmental Statement (ES)
*NOTE: All HS&E activities set out in this table will have some Regulatory compliance requirement but are all also integral to the delivery of a safe and reliable VPU and hence are elements of the design processes
Amplus Versatile Production Unit (VPU) -‐ Project HSE&E Activities and DeliverablesResponsibility *Output & Purpose Programme Schedule (Month)
Input to detailed engineering & operational guidesReport in support of OSC and input to design
Activity
Input to design and driving Project Action RegisterInput to design and driving Project Action Register
Initial list of SCE to support DNInitial list of ECE to support DN and ES
OSCR 15 submission to Competent Authority (CA)ES to support new or revised FDP
VPU Activities Plan
23 BP | AMPLUS VPU
Provision of Duty Holder Services
23
24 BP | AMPLUS VPU
The Amplus and Aker Solutions memorandum of understanding / confidentiality agreement in place – covers all project phases from concept through to operations
Aker Solutions is present in Angola with existing subsea work and wants to expand into asset support services
BP is a strategic client for Aker Solutions in Angola
Aker Solutions as Duty Holder Support Partner
25 BP | AMPLUS VPU
Aker Solutions’ Experience
As a seasoned duty holder and platform operator with over 15 years’ experience, Aker Solutions fully understands all asset operation regulatory and licensing requirements associated with running an operational asset
Aker Solutions has developed a specific duty holder management system (DHMS) for running an operational asset
DHMS comprises all processes and procedures needed to maintain the safety case and ensure regulatory compliance is achieved across all HSEQ disciplines
Operations readiness and start up
competence
knowledge skill
operatingattitude
educ
atio
n
valu
es
training experience / time
currency
behaviours
Design Notification
We can provide a design notification service to satisfy regulatory requirements
Safety Case
Installation verification
ALARP
Aker Solutions has extensive experience in demonstrating that all major accident hazards have been reduced to a level which is as low as reasonably practicable (ALARP). The techniques we use are industry standard and involve quantified risk assessment (QRA) calculations and cost benefit analysis (CBA)
26 BP | AMPLUS VPU
Verification and interface with the IVB
As duty holder we are responsible for establishing and managing a verification and operational assurance scheme
Definition of Major Accident Hazards (MAHs) in accordance with the requirements of the safety case. Development of list of safety critical elements (SCEs). Performance standards for each SCE define the criteria within which each SCE must be maintained. Once in operation a set of operational assurance routines is developed with an associated verification scheme prepared in conjunction with an approved IVB organisation
Consents and approvals
Significant framework of legislation compliance to be considered and approvals sought for operating
In-depth knowledge of the licensing and regulatory requirements covering offshore oil and gas operations
Aker Solutions’ Experience
27 BP | AMPLUS VPU
SCU / SPCU (Topside Integration)
27
28 BP | AMPLUS VPU
TopologySCU / SPCU I
Topology SCU / SPCU I
29 BP | AMPLUS VPU
TopologySCU / SPCU II
The topside SCU node is an interface between the subsea vendor equipment and the topside DCS orstandalone system. The SCU node enables the operator to control the subsea wells and collect vital data:
Valves, chokes including valve footprint;
Analogue monitoring for wells and manifolds
Down hole measurement, MPFM, MEG, Sand rate and more
Shutdown handling and application interlocks
Communication towards subsea vendor equipment
Interface towards HPU, PSD, ESD and utility systems
Barrier testing and well maintenance
The SCU can be designed with single or redundant HW. Siemens Oil & Gas uses the PCS7 410H as the SCU controller. The SCU software are designed in IEC 61131-3 (structured coding)The communication towards subsea can be of various types Modbus onTCP, Modbus RTU, FMC 722, TCPI/IP, Profinet, Profibus etc
30 BP | AMPLUS VPU
Shipyard Selection
30
31 BP | AMPLUS VPU
Shipyard SelectionAmplus has undertaken three rounds of enquiries to shipyards for lump sum quotations for the VPU vessel build
First Round 1
Houlder developed an outline VPU specification for initial pricing to determine the vessel would be built at a price that was acceptable for the development of marginal oilfields
Budget prices were received from Far Eastern and European shipyards which determined that the CAPEX cost for the vessel were acceptable
Second Round
Houlder went on to develop a 100 page specification for the second round of bidding. This was for the 100,000 barrel storage capacity vessel with a rigid drill pipe riser system.
Both the Hyundai Mipo shipyard in Korea and the Wadan Shipyard in Germany provided attractive quotations.
2
During the evolution of the VPU design it became apparent that the single riser did not offer the flexibility required by prospective clients to provide gas lift, gas export, power for ESP’s multiple production risers. Amplus then identified the FES disconnectable turret system which was North Sea field proven and had been accepted by the US Coastguard for use in the Gulf of Mexico. The turret was incorporated in the design and Houlder undertook some steelwork design work in the moonpool area to confirm the turret could be integrated into the vessel.
Several clients requested more storage capacity and in response Houlder were commissioned to write a more detailed specification for a 200,000 barrel unit with the FES turret system.
This 300 page specification was issued to Far Eastern and European shipyards. Consequently the most attractive offers were received from Vard in Norway and Dame in Holland.
Shipyard slots are available at Vard and Damen in the third quarter of 2016 with a 24-26 month delivery schedule for the VPU.
Third Round 3
32 BP | AMPLUS VPU
Overview of SURF
32
33 BP | AMPLUS VPU
Very Broad Execution Capabilities in Subsea
34 BP | AMPLUS VPU
Technip Subsea – Position and Activities
35 BP | AMPLUS VPU
An Enhanced Subsea Technology Network
36 BP | AMPLUS VPU
New Steps for the Offshore IndustryFrom Subsea to Surface
37 BP | AMPLUS VPU
Established Deep Water Track Record
38 BP | AMPLUS VPU
UDW R&D Programme Overview
39 BP | AMPLUS VPU
FSFR® Concept Overall Description
40 BP | AMPLUS VPU
FSFR® Advantages
41 BP | AMPLUS VPU
FSFR® Offers System SimplificationFSFR® Advantages relative to FSHR
42 BP | AMPLUS VPU
Carbon Fibre Armours Description
43 BP | AMPLUS VPU
CFA Weight Reduction Example
44 BP | AMPLUS VPU
CFA Full Scale Testing
45 BP | AMPLUS VPU
IPB Capabilities Can Be Added
46 BP | AMPLUS VPU
IPB Flexibles Layer Make-up
47 BP | AMPLUS VPU
IPB Track Record
48 BP | AMPLUS VPU
Key Conclusions
49 BP | AMPLUS VPU
Forsys Subsea – the 50/50 Joint Venture as an enabler to demonstrate the Alliance value
THE ALLIANCE FOR SURF & SPS INTEGRATED APPROACH
Subsea Production Systems Field Architecture Flexible Flowlines
Subsea Separation and Boosting Systems
Flow Assurance Umbilicals
Control and Automation Systems Front-end studies Pipeline/Flowline/Jumper Installation
Subsea Well Intervention Life of Field Surveillance Subsea Equipment Installation
Subsea Services Joint R&D Platform design, fabrication, installation
Topsides design and fabrication
The Exclusive Alliance
50 BP | AMPLUS VPU
Integrated Approach to Field Design, Delivery and Life of Field
Seamless transition between project phases - Forsys Subsea personnel transferred into Execution
Elimination of interfaces through combined SPS and SURF scopes
Forsys Subsea will pull on all capabilities within parents
Concept Definition FEED Integrated
Execution Life of Field Surveillance
Subsea Intervention
How this Exclusive Alliance works?
51 BP | AMPLUS VPU
Optimized subsea architecture
Mitigated project risks
Reduced time to first oil
Optimized offshore installation campaigns
Improved performance over the life of field
Joint SPS+SURF R&D and technology application for increased value creation
What will the Alliance and Forsys Subsea offer?
52 BP | AMPLUS VPU
53 BP | AMPLUS VPU
54 BP | AMPLUS VPU
55 BP | AMPLUS VPU
Amplus Economics
56 BP | AMPLUS VPU
EXISTING FPSO AMPLUS VPU - DTS (Disconnectable Turret System)
Connect time 54 days / 5 months Connect time 3/4 hours
Disconnect time 2/4 weeks Disconnect time 4 hours
Can be difficult to take off station Emergency disconnect time: 30 seconds
Long production outage for off station work Short production outage for off station work
MOORED FPSO AMPLUS VPU - DP3 DYNAMIC POSITIONING
Cost of the moorings, their installation and ultimate removal
c30M$ Cost of the moorings, their installation and ultimate removal
0M$
Costs burden on the development schedule from weather dependencies of mooring
c10M$ Costs burden on the development schedule from weather dependencies of mooring
0M$
Conventional Solution vs Amplus VPU Solution
The Amplus VPU is designed to reduce risk, achieve early production, and lower both CAPEX and OPEX.
57 BP | AMPLUS VPU
FIXED PLATFORM TANKER CONVERSION TO FPSO VPU200
COST $841M $800M $220M
Based on the recently published figures for a conventional fixed platform, West of Shetland.
Based on publicly quoted figures for a recent North Sea FPSO Conversation
Build Costs for Existing Solutions vs Amplus VPU Solution
58 BP | AMPLUS VPU
VPU Cost Profiles
VPU200 COSTS (PER DAY) circa $300K including OPEX, logistics and support costs
PRODUCTION 15kbpd 20kbpd 30kbpd
LIFTING COST $20bbl $15bbl $10bbl
OPTIMUM ECONOMIC UTILISATION
A unit with 2/3 production wells delivering a combined 30kbpd over a five year profile, at GOR rates sufficient for VPU fuel needs and production support via Water Injection / ESP`s can operate at circa $10bbl lifting cost
Outline all-in costs $300k per day (Bare-boat $185kpd + $115kpd for OPEX, logistics and support cost)
59 BP | AMPLUS VPU
Appendices
60 BP | AMPLUS VPU
8MW Wartsila Gas Reformer
When the final flow line and tank heating requirements are established, our study conducted by Houlder into the use of associated gas through the Wartsila Gas Reformers concludes that we would effectively use 6 mmscfd of associated gas per day for power generation and heating requirements.
The associated gas separated from crude oil is often flared because it varies in composition and contains a lot of heavier hydrocarbons and is an unreliable fuel source.
The Wartsila GasReformer Technology is based on steam reforming a catalytic process from the petrochemical industry.
The methane number of any fuel gas is improved up to 100 + or - 5 by converting the heavier hydrocarbons to synthesis gas and finally to methane.
With the Wartsila GasReformer dual fuel engines can be utilised with high efficiency, reliability and flexibility.
8MW Gas Reformer
Length:
Height:
5.8m
3.5m
Width:
Weight:
3.5m
18.5 Tonnes
61 BP | AMPLUS VPU
Overall VPU Process Topsides
62 BP | AMPLUS VPU
Turret to Inlet Separator
63 BP | AMPLUS VPU
Separation Module
64 BP | AMPLUS VPU
Flare Knockout
65 BP | AMPLUS VPU
Offloading
66 BP | AMPLUS VPU
Plan View
67 BP | AMPLUS VPU
Gas Compression Module
68 BP | AMPLUS VPU
Glycol Dehydration
69 BP | AMPLUS VPU
Plan View
70 BP | AMPLUS VPU
Overall VPU Process Topsides