4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I...

38
4900 (SRV-1/Q1.04)

Transcript of 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I...

Page 1: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

4900 (SRV-1/Q1.04)

ecdingel
Page 2: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

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• ASME B & PVC, Section VIII, Division I • ASME Section II• NACE MR0103• D.O.T. Subchapter D Parts 192 and 195• ISO 4126-4• API 520, API 526, and API 527• ASME B16.34• ASME B16.5

49MV07

4900 Flanged Valves Comply With:

Dimensions & Weights ……………………

Pressure / Temperature (USCS) …………

Capacities (USCS) …………………………

Pilot Materials 49PV07 & 49MV07 .........

Pilot Materials 49MV22 & 49MV72 ..…...

Pilot Valve Standard Accessories ………

Features / Scope of Design ………………

Main Valve Materials ………………………

Soft Goods Selection ……………………

Pop Pilot Operation ……………..............

49MV72 49PV07 49MV22

4900 MPV™ Table of Contents

4900.2

Table of Contents

4900.7

4900.20

4900.6

4900.9

4900.11

4900.13

4900.14

4900.15

4900.21

Modulating Pilot Operation ...….............

4900.17

4900.19

Pilot Valve Optional Accessories ………

4900.1 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valves

ecdingel
Page 3: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

Tubeless Design

Environmentally Friendly

High Performance Pilot Valve

Note: 1. Can be converted to a 49MV07 with the addition of a modulator assembly.2. Can be converted to a 49PV07 with the removal of the modulator assembly.

Note: 1. A high capacity filter is recommended for steam service. 2. A special Inlet Adaptor is required with the Canister Filter Option.

Remote SensingPilot Valve TesterPressure Differential SwitchHigh Capacity Canister Filter (with flush valve) Note: 1&2

Pneumatic or Electrical Blowdown

Bonnet Vented w/ breather filter Backflow PreventerManual Blowdown Valve100 micron in-body filter protects pilot

Standard Features

Tubeless DesignField Test Connection

Consolidated®, the world leader in providing pressure relief valve solutions, was the first manufacture of a tubeless pilotoperated safety relief valve. That design has now been improved upon with the introduction of the new high performancetubeless 4900 MPV™.

No longer does the end user have to worry about tube damage that may occur during shipping, installation or operation.The need to review and approve customized tubing arrangements is eliminated. The effects on tubing, from vibration oratmospheric conditions, is no longer a major consideration. And when it comes time to maintain the product, thetubeless design is less complex and easier to disassemble and reassemble ensuring confidence in its continuedperformance.

The 4900 MPV with its tubeless design is well suited in applications where there are environmental concerns. The 4900pilot valve is a non-flowing pilot that only vents the dome volume and does not continue to vent when the main valve isfully open. The pilot is vented into the body bowl, without the use of tubing, and not into the atmosphere provided that aclosed discharge system is being used. The modulating design allows the valve to open in proportion to the overpressurefurther reducing media loss and stabilizing system pressure. The reduced number of fittings and connections meansfewer potential leakage points.

There are several features on the new design that are considered standard and are provided at no extra cost. Thefollowing tables list the standard features and the available options for the 4900 MPV.

The 4900 MPV is a high performance pilot valve that can be used where other spring loaded and pilot operated pressurerelief valves fall short on performance. With excellent seat tightness and the ability to externally adjust blowdown, the4900 MPV can perform within the demands of most operating requirements. It can continue to function at this highstandard on single phase or multi-phase applications, such as water and steam, without affecting set pressure orblowdown settings.

4900 Flanged Series Overview

YesYes

Yes Yes Yes

4900 MPV™ Features /Scope of Design

Yes

49MV72

Yes

YesYes

Yes Yes

YesYes

Yes

Yes Yes YesYes YesYes

No Note 1

Yes

49PV07

YesNo Note 2

YesYes

YesYesPilot Body entirely stainless steel

Non-Flowing pilot vented to the outletDesigned for ease of maintenancePop Action Design

Yes

Modulating Design

49MV22

Yes

49MV07 Optional Features

Yes

Yes

YesYes

Yes YesYesYes

YesYes

Yes

49PV07 49MV07

Yes Yes

No

Yes

YesYesYes

No

Yes

Yes

YesYes

49MV22

YesYes

Yes

49MV72

Yes

YesYesYes

YesYes

YesYes

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.2

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Note: 1. Can be converted to a 49MV07 with the addition of a modulator assembly.2. Can be converted to a 49PV07 with the removal of the modulator assembly.3. Seat Tightness requirements above 90% of set pressure and relieving temperature above 400oF de-rate the allowable piping loads for the valve outlet. It is preferable that exhaust piping loads be a value of zero.4. Review the outlet flange rating and the capacity correction factor for valves with backpressure.5. A cold differential test pressure (CDTP) must be applied on all 49PVs with a constant back pressure that is over 15% of set pressure.6. Consult the factory for performance requirements that are different then those stated.

96%

65% 65% 65% 65%

49MV72

Yes

4%

96% 96%

49MV07 49MV22

No Note:1 YesNo

3% 3%

Yes

Yes Yes

Yes

NoYes

Yes Yes Yes

Yes

Yes

Yes No NoYes Yes Yes

Yes Yes Yes Yes

YesYes Yes Yes YesYes

Yes Yes Yes YesNo No No No

751 - 3750 3751 - 7200

3% to 7%

100% 110% 110% 110%

3%+/-2%

Yes

15% 65% 65% 65%

2% to 7% 2% to 7% 3% to 7%96%

4900 MPV™ Features /Scope of Design

No Note: 2

+/-2% +/-2%

Liquid ServiceSteam ServiceDirty Vapor (filter required)

Yes

+/-2%

Operational Performance Note: 3, 4, 5 & 6

Operational Conditions

Pressure Range (PSIG): Full Lift at _% of Set Pressure:Set point repeatability to within:

15 - 750 15 - 750

YesYes

Applications

Pop Action - Non Flowing Modulating - Non Flowing

Type49PV07

Media

Dirty Service Option

Air ServiceGas Service

Icing

4900 Flanged Series Overview

Standard Factory Blowdown Setting:

Variable Backpressure:

Adjustable Blowdown Range:Standard Factory Seat Tightness per API-527: Back Pressure (pilot vented to main valve):

Constant Backpressure:

PulsationReduces Water Hammer (when valve closes)

4900.3 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

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NOTES: 1. The above table is general in nature and is to be used as a general guideline only.2. Refer to the “Pressure/Temperature” Chart on page 4900.6 for actual pressure limits at a given temperature

by pressure class and materials of construction.3. Refer to the “Soft Goods Selection” on pages 4900.11 & 4900.12 for material selection at a given pressure,

temperature, fluid type, durometer hardness, and orifice size.

Temperature Limits note:1 & 2

15 to 7200

Teflon®

liquid/gas

liquid/gasliquid/gas

liquid/gas

liquid/gas

Soft Goods Guide note: 1 & 3

steam

neoprenesilicone

Chemraz®

ethylene propyleneTeflon®

liquid/gassteam

liquid/gas

liquid/gas

490049004900

Product Type49004900490049004900

4900 MPV™ Features / Scope of Design

Product Type49004900

Pressure Limits note: 1 & 2

Maximum (psig)750750

7200750

Pilot Type49PV0749MV0749MV2249MV72

49PV07-SS49MV07-SS

4900

Minimum (psig)151575137511515

3750

750

Servicegas/liquidgas/liquidgas/liquidgas/liquid

steamsteam

4900

Pilot Type49PV0749MV0749MV2249MV72

49PV07-SS49MV07-SS

Minimum (°F)-40-40-40-40212212

Maximum (°F)505505505505505505

Servicegas/liquidgas/liquidgas/liquidgas/liquid

steamsteam

nitrile (Buna N)fluorocarbon (Viton)

Pressure Range (psig)

Pilot Valve and Modulator

15 to 720015 to 7200

Temperature Range (°F)-40 to 250-15 to 400-40 to 400-40 to 505212 to 505

N/A

ethylene propyleneKalrez®

N/A15 to 68050 to 750

15 to 720050 to 7200

N/AN/AN/A

N/A212 to 500212 to 505

Main ValveTemperature Range (°F)

Pressure Range (psig)

-40 to 250 15 to 3750-15 to 400 15 to 3750-40 to 400 15 to 3750-40 to 505 15 to 3750

15 to 400-20 to 425 15 to 3750

-40 to 505 50 to 7200-40 to 300 15 to 800

4900 Flanged Series Overview

Service Material

212 to 500 15 to 680212 to 505 50 to 750

-40 to 437

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.4

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1 - 4905 D,E,F 1 - 150 2 - 150 Single1 - 4910 D,E,F 1 - 300 2 - 150 Single1 - 4912 D,E,F 1 - 600 2 - 150 Single1 - 4914 D,E,F 1 - 900 2 - 300 Single1 - 4916 D,E,F 1 - 1500 2 - 300 Single1 - 4918 D,E,F 1 - 2500 2 - 300 Single

1-1/2 - 4905 D,E,F 1-1/2 - 150 2 - 150 Single1-1/2 - 4910 D,E,F 1-1/2 - 300 2 - 150 Single1-1/2 - 4912 D,E,F 1-1/2 - 600 2 - 150 Single1-1/2 - 4914 D,E,F 1-1/2 - 900 2 - 300 Single1-1/2 - 4916 D,E,F 1-1/2 - 1500 2 - 300 Single1-1/2 - 4918 D,E,F 1-1/2 - 2500 2 - 300 Single

1-1/2 - 4905 G,H 1-1/2 - 150 3 - 150 Single1-1/2 - 4910 G,H 1-1/2 - 300 3 - 150 Single1-1/2 - 4912 G,H 1-1/2 - 600 3 - 150 Single1-1/2 - 4914 G,H 1-1/2 - 900 3 - 300 Single1-1/2 - 4916 G,H 1-1/2 - 1500 3 - 300 Single1-1/2 - 4918 G,H 1-1/2 - 2500 3 - 300 Single

2 - 4905 G,H,J 2 - 150 3 - 150 Single2 - 4910 G,H,J 2 - 300 3 - 150 Single2 - 4912 G,H,J 2 - 600 3 - 150 Single2 - 4914 G,H,J 2 - 900 3 - 300 Single2 - 4916 G,H,J 2 - 1500 3 - 300 Single2 - 4918 G,H,J 2 - 2500 3 - 300 Single

3 - 4905 J,K,L 3 - 150 4 - 150 Single3 - 4910 J,K,L 3 - 300 4 - 150 Single3 - 4912 J,K,L 3 - 600 4 - 150 Single3 - 4914 J,K,L 3 - 900 4 - 300 Single3 - 4916 J,K,L 3 - 1500 4 - 300 Single3 - 4918 J,K,L 3 - 2500 4 - 300 Single

4 - 4905 L,M,N,P 4 - 150 6 - 150 Single4 - 4910 L,M,N,P 4 - 300 6 - 150 Single4 - 4912 L,M,N,P 4 - 600 6 - 150 Single4 - 4914 L,M,N,P 4 - 900 6 - 300 Single4 - 4916 L,M,N,P 4 - 1500 6 - 300 Single

6 - 4905 Q,R 6 - 150 8 - 150 Single6 - 4910 Q,R 6 - 300 8 - 150 Single6 - 4912 Q,R 6 - 600 8 - 150 Single

8 - 4905 T 8 - 150 10 - 150 Single8 - 4910 T 8 - 300 10 - 150 Single8 - 4912 T 8 - 600 10 - 150 Single

ASME 0.1314 0.228 0.359 0.594 0.930 1.513 2.160 3.350 4.229 5.098 7.491 12.979 18.783 30.542API 0.110 0.196 0.307 0.503 0.785 1.287 1.838 2.853 3.60 4.34 6.38 11.05 16.00 26.00

ORIFICE D E F G H J K L M N P Q R T

NOTE 1: The center line to face dimensions and the Inlet/Outlet combinations of the 4900 meet API Standard 526-2002 for pilot operated valves.

4900 MPV™ Features /Scope of Design

Inlet FlangeValve OrificesSize (in.) & Type Size (in.) & Type

Inlet & Outlet Size Combinations - Standard Bore Note:1

Size (in.) & Class

4900 Valve Selection

Outlet Flange Outlet Type

4900 Standard Bore Orifice Area (Sq. in.)

4900.5 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

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4905 4910 4912 4914 4916 4918 4905 4910 4912 4914 4916 4918150 300 600 900 1500 2500 150 300 600 900 1500 2500

290 750 1500 2250 3750 6250 275 720 1440 2160 3600 6000287 750 1500 2250 3750 6250 271 710 1420 2130 3549 5916284 750 1500 2250 3750 6250 268 700 1400 2100 3499 5832281 750 1500 2250 3750 6250 264 690 1380 2070 3448 5748278 750 1500 2250 3750 6250 261 680 1360 2040 3398 5664275 750 1500 2250 3750 6250 257 670 1340 2010 3347 5580272 750 1500 2250 3750 6250 254 660 1320 1980 3297 5496269 750 1500 2250 3750 6250 250 650 1300 1950 3246 5412266 750 1500 2250 3750 6250 247 640 1280 1920 3196 5328263 750 1500 2250 3750 6250 243 630 1260 1890 3145 5244260 750 1500 2250 3750 6250 240 620 1240 1860 3095 5160257 748 1495 2243 3739 6232 237 614 1228 1842 3065 5110254 746 1491 2237 3728 6214 235 608 1216 1824 3035 5060251 744 1486 2230 3717 6196 232 602 1204 1806 3005 5010248 742 1482 2224 3706 6178 230 596 1192 1788 2975 4960245 740 1477 2217 3695 6160 227 590 1180 1770 2945 4910242 738 1473 2211 3684 6142 225 584 1168 1752 2915 4860239 736 1468 2204 3673 6124 222 578 1156 1734 2885 4810236 734 1464 2198 3662 6106 220 572 1144 1716 2855 4760233 732 1459 2191 3651 6088 217 566 1132 1698 2825 4710230 730 1455 2185 3640 6070 215 560 1120 1680 2795 4660227 727 1450 2178 3629 6051 213 555 1111 1666 2772 4622224 725 1446 2171 3618 6032 211 551 1102 1652 2750 4584221 722 1441 2164 3607 6013 209 546 1093 1638 2727 4546218 720 1437 2157 3596 5994 207 542 1084 1624 2705 4508215 717 1432 2150 3585 5975 205 537 1075 1610 2682 4470212 715 1428 2143 3574 5956 203 533 1066 1596 2660 4432209 712 1423 2136 3563 5937 201 528 1057 1582 2637 4394206 710 1419 2129 3552 5918 199 524 1048 1568 2615 4356203 707 1414 2122 3541 5899 197 519 1039 1554 2592 4318200 705 1410 2115 3530 5880 195 515 1030 1540 2570 4280197 701 1402 2103 3509 5846 192 511 1022 1529 2552 4250194 697 1394 2091 3489 5812 190 508 1015 1519 2534 4220191 693 1386 2079 3468 5778 187 504 1007 1508 2516 4190188 689 1378 2067 3448 5744 185 501 1000 1498 2498 4160185 685 1370 2055 3427 5710 182 497 992 1487 2480 4130182 681 1362 2043 3407 5676 180 494 985 1477 2462 4100179 677 1354 2031 3386 5642 177 490 977 1466 2444 4070176 673 1346 2019 3366 5608 175 487 970 1456 2426 4040173 669 1338 2007 3345 5574 172 483 962 1445 2408 4010170 665 1330 1995 3325 5540 170 480 955 1435 2390 3980168 662 1324 1986 3310 5515 168 478 952 1431 2383 3969

390400

505

350360370380

410420430

310320330340

270280290300

230240250260

190200210220

150160170180

110120130140

4900 MPV™ Pressure / Temperature

SA216 WCC Carbon Steel SA351 CF8M Stainless Steel

USCS Pressure - Temperature Rating Charts

TypePressure ClassFrom -20°F to:

100

480490500

440450460470

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.6

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Single Outlet, Standard Bore

A B C D WEIGHTin. in. in. in. lb.

(mm) (mm) (mm) (mm) (kg)4-1/8 4-1/2 7-11/16 10-7/8 42

(104.8) (114.3) (195.3) (276.2) (19.1)4-3/8 4-1/2 8 10-7/8 43

(111.1) (114.3) (203.2) (276.2) (19.5)4-3/8 4-1/2 8 10-7/8 46

(111.1) (114.3) (203.2) (276.2) (20.9)4-15/16 4-3/4 8-1/2 10-7/8 52(125.4) (120.7) (215.19) (276.2) (23.6)4-15/16 4-3/4 8-1/2 10-7/8 52(125.4) (120.7) (215.9) (276.2) (23.6)4-15/16 4-3/4 7-13/16 10-7/8 58(125.4) (120.7) (198.4) (276.2) 26.34-7/8 4-3/4 8-7/16 10-7/8 48

(123.8) (120.7) (214.3) (276.2) (22.0)4-7/8 4-3/4 8-7/16 10-7/8 50

(123.8) (120.7) (214.3) (276.2) (22.7)4-7/8 4-3/4 8-7/16 10-7/8 50.2

(123.8) (120.7) (214.3) (276.2) (22.8)5-7/8 5-1/2 9-7/16 10-7/8 63.2

(149.2) (139.7) (239.7) (276.2) (28.7)5-7/8 5-1/2 9-7/16 10-7/8 63.2

(149.2) (139.7) (239.7) (276.2) (28.7)5-7/8 5-1/2 10-1/2 10-7/8 76

(149.2) (139.7) (266.7) (276.2) (34.5)5-1/8 4-7/8 11-15/16 10-7/8 53

(130.2) (123.8) (303.2) (276.2) (24.0)5-1/8 4-7/8 11-15/16 10-7/8 55

(130.2) (123.8) (303.2) (276.2) (24.9)5-1/8 4-7/8 11-15/16 10-7/8 57

(130.2) (123.8) (303.2) (276.2) (25.9)6-3/8 6-3/4 13-3/16 10-7/8 66

(161.9) (171.5) (335.0) (276.2) (29.9)6-3/8 6-3/4 13-3/16 10-7/8 66

(161.9) (171.5) (335.0) (276.2) (29.9)6-3/8 6-3/4 12-7/8 10-7/8 78

(161.9) (171.5) (327.0) (276.2) (35.4)5-3/8 4-7/8 10-1/16 10-7/8 56

(136.5) (123.8) (255.6) (276.2) (25.4)5-3/8 4-7/8 10-1/16 10-7/8 58

(136.5) (123.8) (255.6) (276.2) (26.3)5-3/8 4-7/8 10-1/16 10-7/8 60

(136.5) (123.8) (255.6) (276.2) (27.2)6-9/16 6-3/4 11-1/4 10-7/8 83(166.7) (171.5) (285.8) (276.2) (37.6)6-9/16 6-3/4 11-1/4 10-7/8 83(166.7) (171.5) (285.8) (276.2) (37.6)

7 6-3/4 13-1/4 10-7/8 105(177.8) (171.5) (336.6) (276.2) (47.6)6-1/8 6-3/8 11-5/8 10-7/8 83

(155.6) (161.9) (295.3) (276.2) (37.6)6-1/8 6-3/8 11-5/8 10-7/8 86

(155.6) (161.9) (295.3) (276.2) (39.0)6-3/8 6-3/8 11-7/8 10-7/8 90

(161.9) (161.9) (301.6) (276.2) (40.8)7-1/2 7-1/8 13-9/16 10-7/8 143

(190.5) (181.0) (344.5) (276.2) (64.9)7-1/2 7-1/8 13-9/16 10-7/8 160

(190.5) (181.0) (344.5) (276.2) (72.6)8-3/4 9 16-1/16 10-7/8 183

(222.3) (228.6) (408.0) (276.2) (83.0)

4 - 1503 - 600

4 - 300

3 - 4918 J,K,L 3 - 2500 4 - 300

3 - 4912

3 - 15003 - 4916

3 - 4905

J,K,L 4 - 1503 - 3003 - 4910

J,K,L 4 - 1503 - 150

J,K,L 3 - 9003 - 4914

J,K,L

J,K,L

1-1/2 - 4918 G,H 1-1/2 - 2500

2 - 4905 G,H,J 2 - 150

2 - 4912 G,H,J 2 - 600

3 - 300

1-1/2 - 4918 D,E,F 1-1/2 - 2500 2 - 300

1-1/2 - 4905 G,H 1-1/2 - 150 3 - 150

1-1/2 - 4910

D,E,F1 - 4918 1 - 2500 2 - 300

4900 MPV™ Dimensions & Weights

49MPV Series - Dimensions & Weights

Valve Size (in.) & Type ORIFICES INLET FLANGE

Size (in.) & ClassOUTLET FLANGE Size (in.) & Class

1 - 4905 D,E,F 1 - 150 2 - 150

1 - 4910 D,E,F 1 - 300 2 - 150

1 - 4912 D,E,F 1 - 600 2 - 150

1 - 4914 D,E,F 1 - 900 2 - 300

1 - 4916 D,E,F 1 - 1500 2 - 300

1-1/2 - 4905 D,E,F 1-1/2 - 150 2 - 150

1-1/2 - 4910 D,E,F 1-1/2 - 300 2 - 150

1-1/2 - 4912 D,E,F 1-1/2 - 600 2 - 150

1-1/2 - 4914 D,E,F 1-1/2 - 900 2 - 300

1-1/2 - 4916 D,E,F 1-1/2 - 1500 2 - 300

G,H 1-1/2 - 300 3 - 150

1-1/2 - 4912 G,H 1-1/2 - 600 3 - 150

1-1/2 - 4914 G,H 1-1/2 - 900 3 - 300

1-1/2 - 4916 G,H 1-1/2 - 1500 3 - 300

3 - 150

2 - 4910 G,H,J 2 - 300 3 - 150

3 - 150

2 - 4914 G,H,J 2 - 900 3 - 300

2 - 4916 G,H,J 2 - 1500 3 - 300

2- 4918 G,H,J 3 - 2500 3 - 300

4 - 300

4900.7 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

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Single Outlet, Standard Bore

A B C D WEIGHTin. in. in. in. lb.

(mm) (mm) (mm) (mm) (kg)7-3/4 8-1/4 15 10-7/8 194

(196.9) (209.6) (381.0) (276.2) (88.0)7-3/4 8-1/4 15 10-7/8 202

(196.9) (209.6) (381.0) (276.2) (91.6)7-3/4 8-1/4 15 10-7/8 209

(196.9) (209.6) (381.0) (276.2) (94.8)9-13/16 9-3/16 17-15/16 10-7/8 243(249.2) (233.4) (455.6) (276.2) (110.2)9-13/16 9-3/16 17-15/16 10-7/8 262(249.2) (233.4) (455.6) (276.2) (118.8)9-7/16 9-1/2 18-7/16 10-7/8 351(239.7) (241.3) (468.3) (276.2) (159.2)9-7/16 9-1/2 18-7/16 10-7/8 370(239.7) (241.3) (468.3) (276.2) (167.8)9-11/16 9-1/2 18-11/16 10-7/8 419(246.1) (241.3) (474.7) (276.2) (190.1)10-7/8 11 21-7/16 10-7/8 520(276.2) (279.4) (544.5) (276.2) (235.9)10-7/8 11 21-7/16 10-7/8 548(276.2) (279.4) (544.5) (276.2) (248.6)

11-11/16 11 22-1/4 10-7/8 604(296.9) (279.4) (565.2) (276.2) (274.0)

4900 MPV™ Dimensions & Weights

Valve Size (in.) & Type ORIFICES INLET FLANGE

Size (in.) & ClassOUTLET FLANGE Size (in.) & Class

49MPV Series - Dimensions & Weights - Continued

T

T

L,M,N,P 6 - 300

6 - 300

10 - 150

8 - 150

Q,R

Q,R

T

4 - 4916 4 - 1500

8 - 1506 - 4905 6 - 150Q,R

L,M,N,P

4 - 4914 4 - 900

L,M,N,P 6 - 1504 - 4912 4 - 600

4 - 4910 4 - 300

L,M,N,P 6 - 1504 - 4905 4 - 150

L,M,N,P 6 - 150

10 - 150

6 - 300

6 - 600

8 - 150

6 - 4910

6 - 4912

10 - 150

8 - 4910

8 - 4912

8 - 300

8 - 600

8 - 4905

8 - 150

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.8

C + 1/4"+ 6.4mm

A + 1/16"+ 1.6mm

D + 1/16"+1.6mm

B + 1/16"+1.6mm

4900MPV Series W/ Single Outlet - Standard Bore (Typical 49MV22 shown above)

Note: All Weights listed in this document are approximations.

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Introduction Disc

Base

There are three essentials to a tighter and more secure seal:

1. Concentric Alignment

Nozzle

2. Maximum Sealing Force

Guide

Cover Plate 3. O-Ring Retention

Sensing Tube (Retainer Nose, item 18) or (Retainer, item 23)

The sensing tube is machined from 316 stainless steel barstockand is threaded into the main valve disc. It extends downward toa location below the nozzle level. The sensing tube picks up themedia pressure and feeds this pressure internally through themain valve to the pilot.

On the backside of the O-Ring retainer, there are two small slots.When the valve is closed, process media enters between themachined seat of the nozzle and O-Ring retainer, and proceedsup the slots behind the O-Ring. This pressure forces the O-Ringagainst the lip of the nozzle and the curved recess of the disc. Asthe pressure within the valve rises to set point, the O-Ring ispressed tightly against the nozzle to maximizing the sealing forceuntil the set pressure is reached.

This one-piece guide of 316 stainless steel ensures truealignment of the disc and nozzle for positive, bubble tightsealing. The heavy guide construction is designed to preventwarping or egging when the valve is in service.

The 316 stainless steel nozzle performs two functions: First, itforms the lower seating surface. Second, The orifice is machinedinto the nozzle and controls the capacity when full lift is reached.The nozzle is threaded or bolted into the body and sealed withan O-Ring. By threading or bolting the nozzle into the base, itmay be removed easily for repair or replacement.

The cover plate secures the guide and seals the main body.Through passages in the cover plate and inlet adapter, the mainvalve is connected to the pilot valve eliminating the need forexternal tubing. Pressure sensing, backflow prevention andventing of the pilot to the base are accomplished through thesepassages. Each cover plate is drilled and tapped for eyeboltsthat are used for ease of assembly or disassembly of the mainvalve and for handling the assembled valve.

The nozzle bore and O-Ring retainer are both machined to anangle of 50 degrees. This ensures that as the valve disc opensand closes the O-Ring is aligned concentrically against the lip ofthe nozzle. Close tolerance between the nozzle and the bodyalso helps to ensure a tight seal when the valve is closed.

When the valve opens, the pressure behind the O-Ring escapesfrom the same slots on the O-Ring retainer. This prevents the O-Ring from being ejected. Additionally, the O-Ring encapsulatingretainer prevents the O-Ring from being ejected by the highvelocity, low-pressure, discharge inside the upper valve body.

The disc is 316 stainless steel. An O-Ring is used for isolatingthe dome chamber when used on air, gas or liquid service. Aspring energized Teflon® seal is used on the topside of the discfor steam service and when Teflon® material is chosen for air,gas or liquid. Graphite impregnated Teflon guide ring (or rings)provide a low coefficient of friction for the guiding functionbetween the disc and guide. An O-Ring Seat performs theprimary sealing function for the disc to ensure bubble tightness.The metal-to-metal stop for the seat allows the valve to stillfunction, even if the O-Ring is damaged or destroyed. Twounique features distinguish the Consolidated O-Ring seat sealsafety relief valve from any other design. These are the 50-degree load bearing seats and the slotted O-Ring retainer.

4900 MPV™ Main Valve Materials

The main valve has six basic components. Assembly anddisassembly are accomplished through top entry. This meansthat as long as there is no pressure in the system, routinemaintenance, such as replacement of O-Rings and seals, maybe done with the valve in place, virtually eliminating the need forcranes and additional manpower.

The base is cast with integral flanges. It forms the main structureand is a pressure boundary component since it will be exposedto process media. To ensure integrity and reliability, all basecastings are produced to the latest edition to the ASME &Pressure Vessel Codes. The standard materials are Grade WCCcarbon steel and Grade CF8M stainless steel. Other materialssuch as Monel, Hastelloy, and additional code approvedmaterials are available to satisfy more demanding requirements.

4900 Materials Overview - Main Valve

4

ecdingel
1900.9 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve
ecdingel
ecdingel
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NOTES: 1. A Disc Seal (9) or a Disc O-Ring (10) is required based on the service conditions. Refer to the O-Ring Selection Charts beginning on page 4900.11.2. For the O-Ring Seat Selection, refer to the O-Ring Selection Charts beginning on page 4900.11.3. Main base assemblies can be provided in special materials. Contact the factor for availability.

4900 Materials Overview - Main Valve

Select 316 SS

Teflon®316 SS304 SS316 SS

316 SS316 SS316 SS

Teflon®316 SS316 SSTeflon®

Teflon®Select 316 SSTeflon®

Select 316 SS

ASME SA516-70 Carbon SteelSA193 B7 Alloy SteelSA194 2H Alloy Steel

Teflon®316 SS

SA193 B7 Alloy Steel316 SS

Teflon®316 SS304 SS316 SS

Teflon®316 SS316 SS316 SS

Teflon®Teflon®316 SS316 SS

Select 316 SS

Teflon®316 SS

SA193 B8M Stainless Steel316 SSTeflon®Select 316 SS

Seat O-RingNote 2

Sensing Element

316 SS316 SS316 SSTeflon®316 SS304 SS316 SS

SA194 8M Stainless Steel

ASME SA216 WCC Carbon Steel

Part Standard Material Entirely Stainless (S4)

Base

316 SSSA193 B7 Alloy Steel

316 SS

NACE (SG1) - Internal Service Only

ASME SA516-70 Carbon SteelSA193 B7 Alloy SteelSA194 2H Alloy Steel

ASME SA216 WCC Carbon SteelASME SA240 316 Stainless Steel

SA193 B8M Stainless Steel

Teflon®Select 316 SS

Cover PlateCover Plate Cap Screw (Inlet sizes 1" & 2")Cover Plate Nut (Inlet size 3" & above)Cover Plate O-RingCover Plate Pipe PlugCover Plate Stud (Inlet size 3" & above)

Teflon®

Teflon®Teflon®316 SS316 SS

Retainer Screw (Inlet Size 3" & Above)Retainer, Integral Nose (Inlet Size 1" & 2")

Outlet Base Pipe Plug (Not Shown)

Main Valve Materials Note: 3

Retainer Nose (Inlet Size 3" & Above) Retainer Nut

Teflon®Nozzle O-Ring

Disc

Nozzle

4900 MPV™ Main Valve Materials

ASME SA351CF8M Stainless Steel

Retainer Nut O-RingRetainer (Inlet Size 3" & Above)

Disc Energized Seal (When Used) Note 1

Disc O-Ring (When Used) Note 1

GuideGuide O-RingGuide Ring (s)Inlet Base Pipe Plug

Steam Service 50 psig and above.

Liquid, Gas, and Air ServiceWhen O-Ring Seat [24] is Teflon®.

D, E, & F Orifice valves

G Through T Orifice Valves

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.10

Page 12: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

NOTES: 1. The Disc O-Ring (10) will be of the same material and durometer as that selected for the Seat O-Ring (24).2. When Teflon® material is selected for the Seat O-Ring (24), a Teflon® energized Disc Seal (9) will be provided rather then the Disc O-Ring (10).3. Select soft good using charts for pressure, temperature & service. See selection instructions below.

Soft Goods selection for liquid and gas service is accomplished as follows:

A) Material Selection C) Main Valve Temperature Limits

B) Main Valve Pressure Limits D) Pilot Valve Pressure and Temperature Limits

4900 Soft Goods Selection Chart

Teflon® (49MV22 & 49MV72 only)

SELECTSELECT

SELECT

O-Ring (Insert) O-Ring (Main Base) O-Ring (Top Plate)

O-Ring (Back Flow Preventer Body) SELECT

Teflon®

O-Ring (Ball Seat)

Modulator (49MV07)

O-Ring (Field Test Body) O-Ring (Inlet Adaptor)

O-Ring (Piston Bottom)Spring Seal (Piston Bottom)

SELECTSELECT

Teflon®

4900 MPV™ Soft Goods Selection

Main Valve

Pilot Valve

ethylene/propylene 90

Spring Seal (Main Piston) Spring Seal (Vent Seal Adaptor)

SELECTSELECT

O-Ring (Adjuster Top)

Spring Seal (Adjuster Top)

SELECTSELECTSELECTSELECT

Note: 2

Teflon®

Teflon®

Note: 1& 2Teflon®

Teflon®

Teflon®

Spring Seal (Disc)

O-Ring (Nozzle) O-Ring (Retainer Nut)

O-Ring (Adjuster Bottom)

Component

O-Ring (Seat) SELECT

Steam (49PV07 & 49MV07)

Service

15 to 7200 psig

Liquid/Gas Note: 3

15 to 680 psig

O-Ring (Guide) Teflon®

Teflon®

Teflon®

Not RequiredTeflon®

Guide Ring Teflon®

ethylene/propylene 90

50 to 750 psigTeflon®

O-Ring (Cover Plate)O-Ring (Disc)

Teflon®

Description

O-Ring (Vent Port Assembly)

O-Ring (Modulator Base) O-Ring (Modulator Stop)O-Ring (Modulator Seat)

Spring Seal (Insert) Teflon®

ethylene/propylene 90ethylene/propylene 90

SELECTSELECT

Teflon®

Teflon®

ethylene/propylene 90

Spring Seal (Piston Top)

Teflon®

Not Requiredethylene/propylene 90ethylene/propylene 90ethylene/propylene 90ethylene/propylene 90ethylene/propylene 90

ethylene/propylene 90

ethylene/propylene 90ethylene/propylene 90

Teflon®

Teflon®

N/A

Teflon®

ethylene/propylene 90

Teflon®

Teflon®

ethylene/propylene 90ethylene/propylene 90

Teflon®

Teflon®Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

Soft Goods Selection

N/ATeflon®

Teflon®

Teflon®

Teflon®

Teflon®

Teflon®

3. For fluids not listed, the customer must specify the O-Ring material. 4. If an O-Ring cannot be selected, contact the factory.

1. Refer to Technical Information Section, O-Ring Selection beginning on page TI.22.2. Locate valve fluid and read the applicable O-Ring

1. Refer to Table 2 on page 4900.12.2. Locate the material and durometer, then verify the temperature limits.3. If temperature limits are exceeded, repeat Steps A & B.

1. Refer to Table 3 on page 4900.12.2. Locate the service, review the pressure and temperature ranges, then select the material and durometer.

1. Refer to Table 1 on page 4900.12.

for the required set pressure.2. Locate the valve orifice and select the durometer

4900.11 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

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Min. Max. Min. Max. Min. Max. Min. Max. Min. Max.1 D, E, F N/A N/A 15 800 200 3750 1000 7200 50 7200

1-1/2 D, E, F N/A N/A 15 800 200 3750 1000 7200 50 72001-1/2 G, H N/A N/A 15 780 150 3750 1000 7200 50 7200

2 G, H, J N/A N/A 15 780 150 3750 1000 7200 50 72003 J, K, L N/A N/A 15 580 150 3750 1000 7200 50 72004 L, M, N, P N/A N/A 15 580 75 3750 1000 3750 50 37506 Q, R N/A N/A 15 420 60 1500 600 1500 50 15008 T N/A N/A 15 200 30 1500 300 1500 50 1500

NOTES: 1. Disc O-Ring (10) will be of the same material and durometer as that selected for the Seat O-Ring (24).2. Maximum set pressure for silicone compounds is half of the maximum value.3. When Teflon® material is selected for the Seat O-Ring (24) a Teflon® energized seal will be provided for the Disc Seal (9).

Min. Max. Min. Max.-40 250 -40 437-40 250 -40 505-40 212 1 -40 505-40 250 1 -4 505-15 400 1 -35 505-15 400 1 -20 425-40 300 1 -20 425

NOTES: 1. Consult factory concerning the use of Kalrez® and Chemraz®.2. Standard O-Ring Material.3. For steam, 90 durometer Ethylene/Propylene has a maximum temperature of 500°F.

Min. Max. Min. Max.-40 250 15 3750-40 250 3751 7200-15 400 15 3750-15 400 3751 7200-40 212 15 3750-40 250 3751 7200-40 505 15 7200212 505 50 7200212 500 15 680212 505 50 750

NOTES: 1. Consult factory concerning the use of Kalrez®.

2. Other materials are on application. Consult factory for availability of other materials.3. Standard O-Ring Material

70Liquid / Gas

O-Ring Material Note: 2

Nitrile (Buna-N) Note:3

Service

Soft Goods Selection - Continued

DurometerTemperature

Limit (°F)Pressure Limit

(psig)

90Ethylene/Propylene

Neoprene

Inlet Size (in.) Orifice

7590

Durometer

NotesTemperature

Limits

Table 2 - Main Valve Temperature Limits (°F)

7090

Temperature Limits

Table 1 - Main Valve Pressure Limits (psig)Note: 1

4900 MPV™ Soft Goods Selection

Fluorocarbon (Viton)

Nitrile (Buna-N)

Ethylene/Propylene

Material

SiliconeTeflon®

Kalrez®

Liquid / GasSteam

90

Teflon® Note: 3

50 70 - 75 Note:2 90 +201°F to +505°F-40°F to +200°F

70 82

2 70

Steam

N/A90N/A

Teflon®

Ethylene/PropyleneTeflon®

Durometer Notes

75

90

Table 3 - Pilot Valve and Modulator Pressure/Temperature Limits

Chemraz®

9175

Liquid / Gas

N/A

Material Durometer

Fluorocarbon (Viton)Ethylene/Propylene

Nitrile (Buna-N) Fluorocarbon (Viton)

90

70

3

Liquid / Gas

Liquid / GasKalrez® Note: 1

70

Liquid / Gas

Liquid / GasLiquid / Gas

9075

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.12

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Pop Pilot Operation

4900 MPV™ Operation

In the main valve, system pressure is in direct contact with the seating surface on the bottom of the main valve disc; and at the same time,system pressure is fed through the pilot valve and interconnecting pipe to the dome area on the top of the disc. This equalizes the domepressure on the top of the disc with the inlet pressure on bottom of the disc. Since the area of the top of the disc is larger than the area of theseating surface, the differential area results in a net downward force keeping the main valve tightly closed. In effect, as the system pressureincreases, the downward sealing force increases on the main valve disc and the main valve disc becomes even tighter.

The adjustable spring compression on the pilot valve determines the set pressure of the valve. The system pressure acts against theeffective seating area of the pilot valve piston and produces an opening force that counters the closing force of the pilot valve spring. Asinlet pressure increases, the pilot piston strokes and seals off the main valve inlet pressure from the dome pressure. The pilotsimultaneously opens the vent seal that relieves the dome pressure to atmospheric pressure. The main valve disc is allowed to lift off theseat as the fluid force overcomes the now vented pressure load above the main valve disc. The valve discharges to relieve system pressure.(The pilot is a non-flowing pilot and only the initial dome volume is vented.)

In the operation of a pop pilot valve, there are two main components that control the operation of the valve. They are the main valve and thepilot valve.

In chart (A) it can be seen that as dome pressure above the main valve disc increases with an increase in system pressure, the main valvesealing force also increases. Then the pilot valve vents the dome pressure eliminating the main disc sealing force and the main valve opensat its set pressure. Chart (B) shows that the system pressure increases and when the set pressure is reached, the valve immediately opensto full lift. The closing point of the valve can be adjusted within a range of 98% to 93% of the set pressure in order to meet the systemrequirements.

When the discharging main valve reduces the inlet pressure to the adjusted blowdown pressure of the pilot, the pilot piston closes the ventseal. Simultaneously, the inlet seal is reopened in the pilot. The main valve inlet pressure is again allowed to enter the dome above the mainvalve disc. As the dome pressure equalizes with the inlet pressure, the downward force created by the differential areas of the disc closesthe main valve.

Chart A - Sealing Force vs. System Pressure

0%

20%

40%

60%

80%

100%

120%

Dome Pressure (psig)

Mai

n D

isc

Seal

ing

For

ce

(%)

% Main Disc Sealing Force

Initial Pilot Vent Pressure

Chart B - Main Valve Operating Cycle - Pop Pilot

0%

20%

40%

60%

80%

100%

120%

System Pressure (psig)

Lift

(%)

Opening Cycle Closing Cycle Min. Closing Cycle Max.

Adjustable Blowdown

Range

Full Lift

Set Pressure

4900.13 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

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4900 MPV™ Operation

In the operation of a modulating pilot valve (49MV07), there are three main components that control the operation of the valve. They are themain valve, the pilot valve and the modulator. (For the 49MV22 and 49MV72, the modulator is built internally into the pilot valve.)

In the main valve, system pressure is in direct contact with the seating surface on the bottom of the main valve disc; and at the same time,system pressure is fed through the pilot valve and interconnecting pipe to the dome area on the top of the disc. This equalizes the domepressure on the top of the disc with the inlet pressure on bottom of the disc. Since the area on top of the disc is larger than the area of theseating surface, the differential area results in a net downward force keeping the main valve tightly closed. In effect, as the system pressureincreases, the downward sealing force increases on the main valve disc and the main valve disc becomes even tighter.

When the discharging valve reduces the inlet pressure, the modulator or vent seat adaptor seal incrementally closes the main valve until theadjusted blowdown setting of the pilot is reached then the pilot piston closes the vent seal. Simultaneously, the inlet seal is reopened in thepilot. The main valve inlet pressure is again allowed to enter the dome above the main valve disc. As the dome pressure equalizes with theinlet pressure, the downward force created by the differential areas of the disc closes the main valve.

Modulating Pilot Operation

As inlet pressure increases, the pilot piston strokes and seals off the main valve inlet pressure from the dome pressure. In the 49MV07, thepilot simultaneously opens the adjuster top seal and connects the dome pressure to the modulator. The modulator vents the dome pressureincrementally in proportion to the overpressure until set pressure and then full lift is reached. (In the 49MV22 and 49MV72, the domepressure and adjuster bottom pressure are equal. As the system pressure increases, the vent seat adaptor seal opens and vents the domepressure incrementally in proportion to the overpressure until set pressure and finally full lift is reached.)

In chart (C) it can be seen that as dome pressure increases with an increase in system pressure, the main valve sealing force alsoincreases. The pilot-valve opens and then the valve modulator will incrementally vent dome pressure. The main disc sealing force is reducedin stages and at set point the main valve opens. As the system pressure continues to increase, the modulator continues to incrementallyvent dome pressure thereby further reducing the main valve sealing force until full lift is achieved. Chart (D) shows that when the setpressure is reached, the main valve begins to open gradually with increases in system pressure until full lift is obtained. In order to meet thespecific requirements of the operating system, the closing point of the valve can be adjusted within a range of 93% to 98% of the setpressure for the 49MV07. (For the 49MV22 and 49MV72 the adjustable blowdown range is from 93% to 97% of set pressure.)

Chart C - Sealing Force vs. System Pressure

0%

20%

40%

60%

80%

100%

120%

Dome Pressure (psig)

Mai

n D

isc

Seal

ing

Forc

e (%

)

% Main Disc Sealing Force

Initial Pilot Vent Pressure

Chart D - Main Valve Operation Cycle - Modulating Pilot

0%

20%

40%

60%

80%

100%

120%

System Pressure (psig)

Lift

(%)

Closing Cycle Max. Closing Cycle Min. Opening Cycle

Adjustable Blowdown

RangeSet Pressure

Full Lift

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.14

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Pop Action, Non-FlowingFor Set Pressures 15 psig to 750 psig

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Modulating Action, Non-Flowing 15For Set Pressures 15 psig to 750 psig 16

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1 302 313 Modulator Piston Top 324 335 a6 b7 c8 d9 e10 f11 g O-Ring Vent Port Assembly (2)1213 Note: 1. Pilot assemblies can be provided in special materials. 14 Contact the factor for availability.15 Pipe Plug 2. A 316 Stainless Steel spring is supplied on steam service.

3. Items 33d and 33e are not used when the Modulator Assembly is installed for a 49MV07.

Select

Modulating Assembly (49MV07 only) Note: 1 & 3

Pop Action Note:1

316 SS316 SSSelect

Backflow Preventer AssemblyTeflon

49PV07 & 49MV07 Pilot Materials

49MV07 Modulating Action

49PV07 Pop Action

4900 Series Type 49PV07

4900 Series Type 49MV07

Adjuster TopAdjuster Lock Nut

Material316 SSSelect316 SS

O-Ring (Adjuster Bottom) Adjuster Bottom

Part

316 SS316 SS316 SSSelectSelectSelect316 SS

SA351 CF8M SSBronze/Steel

316 SS316 SS316 SS316 SS316 SS

316 SS316 SS316 SS

O Ring (Field Test Body) Small

Teflon

316 SSSelect316 SSSelect

SelectSelectSelect316 SS

O Ring (Field Test Body) LargeO-Ring (Ball Seat) (2)Pipe PlugInlet Adaptor

316 SS316 SS

O-Ring (Inlet Adaptor) 3 SizesInsert BottomO-Ring (Insert) Spring Seal (Insert) Insert TopMain Base

Select316 SS316 SS

O-Ring (Main Base) (3)Needle Valve (not shown)Pipe Plug (not shown)Piston AssemblyMain PistonSpring Seal (Main Piston) Set Screw (Bonnet)

316 SS316 SS

316 SSTeflon316 SS

Chrome Steel

Select

316 SSVent Port AssemblyBall

316 SS

316 SSSelect316 SS316 SS

Compression Screw Lock Nut

BonnetBreather Filter Vent (Bonnet)Cap Screw (Top Plate) (4) Cap Screw (Inlet Adaptor) (8)Compression Screw Compression Screw Cap

O-Ring (Modulator Seat)

SelectSelectSelect

O-Ring (Modulator Stop) (2)O-Ring (Modulator Base) (2)

Spring Seal (Modulator Piston Bottom)Spring Seal (Modulator) Piston TopCap Screws (2) (not shown)

O-Ring (Modulator Piston Bottom)

PartModulator BaseModulator Piston Bottom

MaterialSA351 CF8M SS

316SS

Modulator StopO-Ring RetainerModulator Cap Screw (2)Lock Screw

316SSSA351 CF8M SS

Select

316 SS

316 SS316 SS316 SS

O-Ring (Ball Seat) (2)O-Ring (Backflow Preventer Body) Large

Pipe Plug

Adjuster Cap

O-Ring (Backflow Preventer Body) Small BallBackflow Preventer GuideBackflow Preventer Body

Spring Seal (Adjuster Top)O-Ring (Adjuster Top)

Field Test Connection AssemblyField Test BodyBallTube Filter

Spring (Phosphated) Note:2

Spring Washer (2)Top Plate O-Ring (Top Plate)

316 SS

Spring

Cap Screw (2) (not shown)O-Ring (Ball Seat)Pipe Plug (49PV07 Only) Note:3

Port Adaptor (49PV07 Only) Note: 3

TeflonTeflon

4900.15 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

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49PV07 & 49MV07 Pilot Materials

Description

8. Backflow Preventer Assembly16. Field Test Connection Assembly

Close-up Pilot Assembly49PV07 and 49MV07 Note: 3

49PV07 and 49MV07 Note: 3

Modulator AssemblyFor 49MV07

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.16

Page 18: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

Modulating Action, Non-FlowingFor Set Pressures 751 psig to 7200 psig

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1718192021222324252627

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28293031323334

Note: 1. Pilot assemblies can be provided in special materials. Contact the factor for availability.2. 49MV22 Dual Springs 2751-3750 PSIG. 49MV72 Dual Springs 5501-7200 PSIG.3. Inconel® X750 is supplied on steam service.

4900 Series Type 49MV22 & 49MV72 Pilot

49MV22 49MV72

Modulating Action

Backflow Preventer AssemblyBackflow Preventer BodyBackflow Preventer GuideBall

O-Ring (Backflow Preventer Body) Large

Spring Seal (Adjuster Top)

49MV22 & 49MV72 Pilot Materials

O-Ring (Backflow Preventer Body) Small

PartAdjuster BottomO-Ring (Adjuster Bottom) Adjuster CapAdjuster Lock NutAdjuster TopO-Ring (Adjuster Top)

Pop & Modulating Action Note:1

Pipe PlugBonnetBreather Filter Vent (Bonnet)

O-Ring (Ball Seat) (2)

Cap Screws (Top Plate) (4) Cap Screws (Inlet Adaptor) (8)Compression Screw Compression Screw CapCompression Screw Lock NutField Test Connection AssemblyField Test BodyBallTube FilterO Ring (Field Test Body) Small O Ring (Field Test Body) LargeO-Ring (Ball Seats) (2)Pipe PlugInlet AdaptorO-Ring (Inlet Adaptor) 3 Sizes Insert BottomO-Ring (Insert)Spring Seal (Insert)Insert TopMain BaseO-Ring (Main Base) (3)Needle Valve (Manual Blowdown)Pipe Plug (not shown)Piston AssemblyMain PistonSpring Seal (Main Piston) Piston NutPiston NoseSet Screw - (Piston Nut)Set Screw (Bonnet)Spring (Phosphated) Note:2&3

Spring Washer (2)Top Plate O-Ring (Top Plate) Vent Seat AdaptorSpring Seal (Vent Seat Adaptor)

Material316 SSSelect316 SS316 SS316 SSSelectTeflon

316 SS316 SS316 SSSelectSelectSelect316 SS

SA351 CF8M SSBronze/Steel

316 SS316 SS316 SS316 SS316 SS

316 SS316 SS316 SSSelectSelectSelect316 SS316 SSSelect316 SSSelect

316 SS

Teflon316 SS316 SSSelect316 SS316 SS

316 SSChrome Steel

316 SS316 SSSelect316 SSTeflon

Teflon316 SS

Inconel X750316 SS

4900.17 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

Page 19: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

49MV22 & 49MV72 Pilot Materials

Description

Close-up - Pilot Assembly

49MV22 & 49MV72

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.18

8. Backflow Preventer Assembly16. Field Test Connection Assembly

Page 20: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

Manual Blowdown Valve Backflow Preventer

Bonnet

Field Test Connection

Filter - In Body

Standard Accessories

A 1/4” FNPT field test connection is standard on all pilot valvetypes. This allows the stroking of the valve with an auxiliarymedia, e.g. air or nitrogen. An internal check valve is present inthe field test connection isolating the inlet media from the testmedia and at the same time, allowing the valve to open normallyin the event of a system over-pressurization during a field test.

For all your applications, a 100-micron in-body filter is standard.These filters are installed in the body of the field test connectionand are easily replaceable. The pilot valve body is made of 316stainless steel with the replaceable stainless steel filter element.O-rings in the field test connection are selected for the servicecondition.

4900 MPV™ Pilot Valve Standard Accessories

A vented bonnet with a breather filter vent provides protection ofpersonnel. The bonnet and breather filter will protect the springfrom external debris and weather conditions.

A manual blowdown valve is supplied as standard for relievingthe pilot operated safety relief valve. The blowdown valve isported directly to the main dome area, so that the media in thedome is vented when the blowdown valve is actuated, thusallowing the main valve to open.

For all applications on air, water over 140°F, or steam service,ASME Section VIII-Division 1 requires each pressure relief valveto have a lifting device. This can be a blowdown valve or othermeans of connecting or applying pressure to the pilot to verifythat the moving parts essential to good operation are free tomove. (Reference: UG 136(a)(3)).

The lifting lever or blowdown valve may be omitted under CodeCase 2203. All orders for pressure relief valves that are withoutlevers or blowdown valves for steam, air and water over 140°Fmust state specifically that the valves are being purchased perCode Case 2203. The purchaser is responsible for obtainingjurisdictional authorization for use of Code Case 2203.

When the pilot operated safety relief valve is not vented directlyto atmosphere, it is possible to build up backpressure in thedischarge line. This is typical in situations where several valvesmanifold into a common discharge header. Should the dischargeline pressure exceed the valve inlet pressure, it could cause thepiston to lift and allow reverse flow through the main valve. Thispotential situation will be eliminated through the use of theBackflow Preventer that is standard when a 4900 MPV ispurchased.

Field Test Connection

Backflow Preventer

4900.19 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

Page 21: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

Pressure Differential Switch (Tubing and Fittings Required) Pilot Valve Tester

Pneumatic or Electrical Blowdown

Remote Sensing

Filter Options - Canister (Special Inlet Adaptor Required)

4900 MPV™ Pilot Valve Optional

Accessories

The pilot valve test indicator is available for the modulating andpop-action pilot valves. The valve test indicator measures the setpressure of the pilot, while maintaining pressure on the mainvalve dome area; thereby, allowing only the pilot to actuate. Thesystem shown below is available for remote or local testing.

Optional Accessories

A canister filter is recommended for use on steam service.

All four variations have a 35-micron stainless steel element. Thestandard O-ring in the filter is Viton. The O-Ring in the filters forsteam service will be Teflon®. The needle valve provided invariation (3) & (4) is manually operated and allows for purgingthe filtered material while the valve remains in operation.

Electrical: A pressure differential switch is available which maybe wired to an operator station or some other remote location.The switch will provide a signal that indicates when the mainvalve is opening. The standard pressure differential switch is asingle pole, double throw, rated at 5 amps and 30 volts DC with aNEMA 4 enclosure. (For other configurations, consult thefactory.) Pneumatic: For applications that do not permit anelectrical differential switch, an option is available to providepneumatic signal to indicate when the main valve opens.

The pilot valve inlet may be piped to a location remote from themain valve at the pressure vessel or equipment being protected.Remote sensing can minimize the effects of excessive inletpressure loss. For tubing size and maximum length, provide thefactory with the information located on page 2900.25.

Consult the factory for applications that require a pneumatic orelectrical solenoid blowdown valve for remote actuation from adistant location, such as an operator station.

All filter elements are stainless steel, and all filters, includingcarbon steel, conform to NACE Standard MR0175.

High capacity filters come in four variations: (1) Carbon steelcadmium coated filter body, (2) Stainless steel filter body, (3)Carbon steel cadmium coated filter body with stainless steelneedle valve and (4) Stainless steel filter body with stainlesssteel needle valve.

High Capacity Canister Filter

Internal View High Capacity Canister

Filter

Pilot Valve Tester

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.20

Page 22: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

D E F G H J K L M N P Q R T0.1314 0.228 0.359 0.594 0.930 1.513 2.160 3.350 4.229 5.098 7.491 12.979 18.783 30.542

15 194 337 530 878 1375 2237 3193 4953 6252 7537 11076 19190 27772 4515920 223 388 611 1012 1585 2579 3682 5710 7209 8690 12769 22125 32019 5206430 283 491 774 1281 2005 3263 4658 7225 9121 10995 16156 27993 40512 6587440 348 605 952 1576 2468 4015 5733 8891 11224 13531 19882 34449 49854 8106550 414 718 1131 1872 2931 4768 6807 10557 13328 16066 23608 40904 59196 9625660 479 831 1309 2167 3393 5520 7881 12224 15431 18602 27334 47360 68539 11144870 544 945 1488 2462 3856 6273 8956 13890 17535 21138 31060 53816 77881 12663980 610 1058 1667 2758 4318 7026 10030 15556 19638 23674 34786 60271 87224 14183090 675 1172 1845 3053 4781 7778 11104 17222 21742 26209 38512 66727 96566 157021100 740 1285 2024 3349 5243 8531 12179 18889 23845 28745 42238 73182 105909 172212120 871 1512 2381 3940 6169 10036 14328 22221 28052 33816 49690 86094 124593 202595140 1002 1739 2738 4531 7094 11541 16476 25554 32259 38888 57142 99005 143278 232977160 1133 1966 3095 5121 8019 13046 18625 28886 36466 43959 64594 111916 161963 263360180 1263 2192 3452 5712 8944 14551 20774 32219 40673 49030 72045 124827 180648 293742200 1394 2419 3809 6303 9869 16056 22922 35551 44879 54102 79497 137738 199333 324124220 1525 2646 4166 6894 10794 17561 25071 38884 49086 59173 86949 150649 218018 354507240 1655 2873 4524 7485 11719 19066 27220 42216 53293 64244 94401 163561 236702 384889260 1786 3100 4881 8076 12644 20571 29368 45549 57500 69316 101853 176472 255387 415271280 1917 3326 5238 8667 13570 22076 31517 48881 61707 74387 109305 189383 274072 445654300 2048 3553 5595 9258 14495 23582 33666 52214 65914 79458 116756 202294 292757 476036320 2178 3780 5952 9849 15420 25087 35815 55546 70121 84530 124208 215205 311442 506419340 2309 4007 6309 10440 16345 26592 37963 58879 74328 89601 131660 228116 330127 536801360 2440 4234 6666 11030 17270 28097 40112 62211 78535 94673 139112 241028 348811 567183380 2570 4460 7023 11621 18195 29602 42261 65544 82742 99744 146564 253939 367496 597566400 2701 4687 7381 12212 19120 31107 44409 68876 86948 104815 154016 266850 386181 627948420 2832 4914 7738 12803 20046 32612 46558 72209 91155 109887 161468 279761 404866 658331440 2963 5141 8095 13394 20971 34117 48707 75541 95362 114958 168919 292672 423551 688713460 3093 5368 8452 13985 21896 35622 50856 78874 99569 120029 176371 305583 442236 719095480 3224 5594 8809 14576 22821 37127 53004 82206 103776 125101 183823 318495 460921 749478500 3355 5821 9166 15167 23746 38633 55153 85539 107983 130172 191275 331406 479605 779860520 3485 6048 9523 15758 24671 40138 57302 88871 112190 135243 198727 344317 498290 810243540 3616 6275 9880 16349 25596 41643 59450 92204 116397 140315 206179 357228 516975 840625560 3747 6502 10238 16939 26522 43148 61599 95536 120604 145386 213631 370139 535660 871007580 3878 6728 10595 17530 27447 44653 63748 98869 124811 150457 221082 383050 554345 901390600 4008 6955 10952 18121 28372 46158 65897 102201 129017 155529 228534 395962 573030 931772620 4139 7182 11309 18712 29297 47663 68045 105533 133224 160600 235986 408873 591714 962154640 4270 7409 11666 19303 30222 49168 70194 108866 137431 165672 243438 421784 610399 992537660 4400 7636 12023 19894 31147 50673 72343 112198 141638 170743 250890 434695 629084 1022919680 4531 7863 12380 20485 32072 52178 74491 115531 145845 175814 258342 447606 647769 1053302700 4662 8089 12737 21076 32998 53683 76640 118863 150052 180886 265794 460518 666454 1083684720 4793 8316 13095 21667 33923 55189 78789 122196 154259 185957 273245 473429 685139 1114066740 4923 8543 13452 22257 34848 56694 80938 125528 158466 191028 280697 486340 703823 1144449750 4989 8656 13630 22553 35310 57446 82012 127195 160569 193564 284423 492795 713166 1159640

APPROVED: ASME & Vessel Code, Section VIII (for set pressure 15 psig and above).CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

4900 MPV™ CAPACITIES (USCS) STEAM

Orifice Area (Sq. in.)

Series 4905 - 4918 Standard Bore - Orifice Capacities - ASME SECTION VIII

(USCS Units)

Capacities are based on set pressure plus 10% or 3 psi overpressure, whichever is greater.

Capacities are in pounds per hour saturated steam.

Set Press. (psig)

4900.21 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

Page 23: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

D E F G H J K L M N P Q R T0.1314 0.228 0.359 0.594 0.930 1.513 2.160 3.350 4.229 5.098 7.491 12.979 18.783 30.542

15 69 119 188 312 489 796 1136 1763 2225 2683 3942 6830 9885 1607420 79 138 217 360 564 918 1310 2032 2566 3093 4545 7875 11396 1853130 100 175 275 456 713 1161 1658 2571 3246 3913 5750 9964 14419 2344740 124 215 339 561 878 1429 2040 3164 3995 4816 7077 12261 17745 2885450 147 255 402 666 1043 1697 2423 3758 4744 5718 8403 14559 21070 3426160 170 296 466 771 1207 1965 2805 4351 5492 6621 9729 16857 24396 3966970 193 336 529 876 1372 2233 3187 4944 6241 7524 11055 19155 27721 4507680 217 376 593 981 1537 2500 3570 5537 6990 8426 12382 21453 31046 5048390 240 417 656 1086 1701 2768 3952 6130 7738 9329 13708 23751 34372 55890100 263 457 720 1192 1866 3036 4335 6723 8487 10231 15034 26048 37697 61297120 310 538 847 1402 2195 3572 5099 7909 9985 12036 17686 30644 44348 72112140 356 619 974 1612 2525 4108 5864 9095 11482 13841 20339 35240 50998 82926160 403 699 1101 1823 2854 4643 6629 10281 12979 15647 22991 39835 57649 93740180 449 780 1228 2033 3183 5179 7394 11468 14477 17452 25644 44431 64300 104555200 496 861 1356 2243 3512 5715 8159 12654 15974 19257 28296 49026 70951 115369220 542 941 1483 2454 3842 6250 8924 13840 17472 21062 30948 53622 77601 126183240 589 1022 1610 2664 4171 6786 9688 15026 18969 22867 33601 58218 84252 136998260 635 1103 1737 2874 4500 7322 10453 16212 20466 24672 36253 62813 90903 147812280 682 1184 1864 3085 4830 7858 11218 17399 21964 26477 38906 67409 97553 158627300 728 1264 1991 3295 5159 8393 11983 18585 23461 28282 41558 72005 104204 169441320 775 1345 2118 3505 5488 8929 12748 19771 24959 30087 44211 76600 110855 180255340 822 1426 2245 3716 5818 9465 13512 20957 26456 31892 46863 81196 117506 191070360 868 1507 2373 3926 6147 10001 14277 22143 27953 33698 49515 85791 124156 201884380 915 1587 2500 4136 6476 10536 15042 23329 29451 35503 52168 90387 130807 212698400 961 1668 2627 4347 6805 11072 15807 24516 30948 37308 54820 94983 137458 223513420 1008 1749 2754 4557 7135 11608 16572 25702 32446 39113 57473 99578 144108 234327440 1054 1830 2881 4767 7464 12143 17336 26888 33943 40918 60125 104174 150759 245141460 1101 1910 3008 4977 7793 12679 18101 28074 35440 42723 62778 108770 157410 255956480 1147 1991 3135 5188 8123 13215 18866 29260 36938 44528 65430 113365 164061 266770500 1194 2072 3262 5398 8452 13751 19631 30446 38435 46333 68082 117961 170711 277584550 1310 2274 3580 5924 9275 15090 21543 33412 42179 50846 74713 129450 187338 304620600 1426 2475 3898 6450 10098 16429 23455 36377 45922 55359 81345 140939 203965 331656650 1543 2677 4216 6976 10922 17769 25367 39343 49666 59872 87976 152428 220592 358692700 1659 2879 4533 7501 11745 19108 27279 42308 53409 64384 94607 163917 237218 385728750 1775 3081 4851 8027 12568 20447 29191 45274 57153 68897 101238 175406 253845 412764800 1892 3283 5169 8553 13391 21786 31103 48239 60896 73410 107869 186895 270472 439800900 2124 3686 5805 9605 15038 24465 34927 54170 68384 82435 121131 209873 303726 4938721000 2357 4090 6440 10656 16684 27144 38751 60101 75871 91461 134393 232851 336979 5479431100 2590 4494 7076 11708 18331 29822 42575 66032 83358 100487 147655 255830 370233 6020151200 2822 4897 7711 12760 19977 32501 46400 71962 90845 109512 160917 278808 403486 6560871300 3055 5301 8347 13811 21624 35180 50224 77893 98332 118538 174179 301786 436740 7101591400 3287 5705 8983 14863 23270 37858 54048 83824 105819 127563 187442 324764 469993 7642311500 3520 6108 9618 15914 24917 40537 57872 89755 113306 136589 200704 347742 503247 8183021600 3753 6512 10254 16966 26563 43215 61696 95686 120793 145614 213966 370720 536501 8723741700 3985 6916 10889 18018 28210 45894 65520 101617 128280 154640 227228 393698 569754 9264461800 4218 7319 11525 19069 29856 48573 69344 107548 135767 163665 240490 416676 603008 9805181900 4451 7723 12160 20121 31503 51251 73168 113479 143254 172691 253752 439655 636261 10345902000 4683 8127 12796 21172 33149 53930 76992 119409 150741 181716 267014 462633 669515 10886612500 5846 10145 15974 26431 41382 67323 96113 149064 188176 226844 333325 577523 835783 13590203000 7010 12163 19152 31689 49614 80716 115233 178718 225612 271972 399636 692414 1002051 16293793500 8173 14181 22330 36947 57846 94109 134353 208372 263047 317100 465946 807305 1168318 18997384000 9336 16200 25507 42205 66079 107503 153474 238027 300482 362227 532257 922195 1334586 21700974500 10499 18218 28685 47463 74311 120896 172594 267681 337918 407355 598567 1037086 1500854 24404565000 11662 20236 31863 52721 82544 134289 191715 297335 375353 452483 664878 1151976 1667122 27108155500 12825 22254 35041 57979 90776 147682 210835 326990 412788 497610 731189 1266867 1833390 29811746000 13988 24273 38219 63237 99008 161075 229955 356644 450223 542738 797499 1381758 1999658 32515336500 15152 26291 41397 68495 107241 174468 249076 386298 487659 587866 863810 1496648 2165926 35218927000 16315 28309 44575 73754 115473 187861 268196 415953 525094 632993 930121 1611539 2332194 37922517500 17478 30327 47753 79012 123705 201255 287317 445607 562529 678121 996431 1726430 2498461 4062610

APPROVED: ASME & Vessel Code, Section VIII (for set pressure 15 psig and above).CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

AIR 4900 MPV™ CAPACITIES (USCS)

Orifice Area (Sq. in.)

Series 4905 - 4918 Capacities are based on set pressure plus 10% or 3 psi overpressure, whichever is greater.

Capacities are in standard cubic feet per minute @ 60º F.Standard Bore - Orifice Capacities - ASME SECTION VIII

(USCS Units)

Set Press. (psig)

Consolidated Pilot Operated Safety Relief Valve 4900 (SRV-1/Q1.04) 4900.22

Page 24: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

D E F G H J K L M N P Q R T0.1314 0.228 0.359 0.594 0.930 1.513 2.160 3.350 4.229 5.098 7.491 12.979 18.783 30.542

15 16 27 43 72 113 185 264 410 518 624 917 1590 2301 374220 18 31 49 82 128 209 299 463 585 706 1037 1797 2601 423030 21 37 59 98 154 251 358 555 701 845 1242 2153 3116 506640 25 43 68 113 178 289 413 641 810 976 1434 2486 3598 585050 28 48 76 127 199 324 462 717 905 1091 1604 2779 4022 654160 30 53 84 139 218 354 506 785 992 1196 1757 3045 4406 716570 33 57 90 150 235 383 547 848 1071 1291 1898 3289 4759 773980 35 61 97 160 251 409 585 907 1145 1381 2029 3516 5088 827490 37 65 103 170 267 434 620 962 1215 1464 2152 3729 5397 8776100 39 69 108 179 281 458 654 1014 1280 1544 2268 3931 5689 9250120 43 75 119 197 308 502 716 1111 1403 1691 2485 4306 6232 10133140 47 81 128 212 333 542 774 1200 1515 1827 2684 4651 6731 10945160 50 87 137 227 356 579 827 1283 1620 1953 2869 4972 7196 11701180 53 92 145 241 377 614 877 1361 1718 2071 3044 5274 7632 12411200 56 97 153 254 398 648 925 1434 1811 2183 3208 5559 8045 13082220 59 102 161 266 417 679 970 1504 1899 2290 3365 5830 8438 13721240 61 106 168 278 436 709 1013 1571 1984 2392 3515 6090 8813 14331260 64 111 175 290 454 738 1054 1636 2065 2489 3658 6338 9173 14916280 66 115 181 301 471 766 1094 1697 2143 2583 3796 6578 9519 15479300 68 119 188 311 487 793 1133 1757 2218 2674 3929 6808 9853 16022320 71 123 194 321 503 819 1170 1815 2291 2762 4058 7032 10177 16548340 73 127 200 331 519 845 1206 1870 2361 2847 4183 7248 10490 17057360 75 131 206 341 534 869 1241 1925 2430 2929 4304 7458 10794 17552380 77 134 211 350 549 893 1275 1977 2496 3010 4422 7663 11090 18033400 79 138 217 359 563 916 1308 2029 2561 3088 4537 7862 11378 18501420 81 141 222 368 577 939 1340 2079 2625 3164 4649 8056 11659 18958440 83 144 228 377 590 961 1372 2128 2686 3238 4759 8246 11933 19404460 85 148 233 385 604 982 1403 2176 2747 3311 4866 8431 12201 19840480 87 151 238 394 617 1004 1433 2223 2806 3382 4970 8612 12464 20267500 88 154 243 402 629 1024 1462 2268 2864 3452 5073 8790 12721 20685550 93 161 255 421 660 1074 1534 2379 3003 3621 5321 9219 13342 21694600 97 169 266 440 689 1122 1602 2485 3137 3782 5557 9629 13935 22659650 101 176 277 458 718 1168 1667 2586 3265 3936 5784 10022 14504 23584700 105 182 287 476 745 1212 1730 2684 3388 4085 6003 10400 15052 24475750 108 189 297 492 771 1255 1791 2778 3507 4228 6213 10765 15580 25334800 112 195 307 508 796 1296 1850 2869 3622 4367 6417 11119 16091 26165900 119 207 326 539 845 1374 1962 3044 3842 4632 6806 11793 17067 277521000 125 218 343 568 890 1449 2068 3208 4050 4882 7174 12431 17990 292531100 131 229 360 596 934 1519 2169 3365 4248 5121 7525 13038 18868 306811200 137 239 376 623 975 1587 2266 3514 4437 5348 7859 13617 19707 320451300 143 248 392 648 1015 1652 2358 3658 4618 5567 8180 14174 20512 333541400 148 258 406 673 1053 1714 2447 3796 4792 5777 8489 14709 21286 346131500 154 267 421 696 1090 1774 2533 3929 4960 5980 8787 15225 22033 358281600 159 276 434 719 1126 1833 2616 4058 5123 6176 9075 15724 22756 370031700 164 284 448 741 1161 1889 2697 4183 5281 6366 9355 16208 23456 381411800 168 292 461 763 1195 1944 2775 4304 5434 6551 9626 16678 24136 392471900 173 301 473 784 1227 1997 2851 4422 5583 6730 9890 17135 24798 403232000 177 308 486 804 1259 2049 2925 4537 5728 6905 10146 17580 25442 413702500 198 345 543 899 1408 2291 3271 5073 6404 7720 11344 19655 28445 462533000 217 378 595 985 1542 2510 3583 5557 7015 8457 12427 21531 31160 506683500 235 408 643 1064 1666 2711 3870 6002 7577 9135 13423 23257 33657 547284000 251 436 687 1137 1781 2898 4137 6417 8101 9765 14349 24862 35981 585064500 266 463 729 1206 1889 3074 4388 6806 8592 10358 15220 26371 38163 620565000 281 488 768 1272 1991 3240 4626 7174 9057 10918 16043 27797 40228 654125500 295 512 806 1334 2089 3398 4851 7524 9499 11451 16826 29154 42191 686056000 308 534 842 1393 2181 3549 5067 7859 9921 11960 17575 30450 44067 716566500 320 556 876 1450 2271 3694 5274 8180 10327 12449 18292 31694 45867 745827000 332 577 909 1505 2356 3834 5473 8489 10716 12919 18983 32890 47598 773977500 344 598 941 1558 2439 3968 5665 8787 11092 13372 19649 34044 49269 80113

APPROVED: ASME & Vessel Code, Section VIII (for set pressure 15 psig and above).CERTIFIED: National Board of Boiler and Pressure Vessel Inspectors.

4900 MPV™ CAPACITIES (USCS) WATER

Orifice Area (Sq. in.)

Series 4905 - 4918 Capacities are based on set pressure plus 10% or 3 psi overpressure, whichever is greater. Capacities are in gallons of water

per minute @ 70º F and 0 psig backpressure.Standard Bore - Orifice Capacities - ASME SECTION VIII

(USCS Units)

Set Press. (psig)

4900.23 4900 (SRV-1/Q1.04) Consolidated Pilot Operated Safety Relief Valve

Page 25: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

GI (SRV-1/Q1.04)

Page 26: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

2900 PV 2900 MV

Pop Action, Non-Flowing Modulating Action, Non-FlowingPilot Operated Safety Relief Valve Pilot Operated Safety Relief ValveThe CONSOLIDATED 2900 PV pop action nonflowing The CONSOLIDATED 2900 MV Pilot Operated Safetypilot provides excellent performance with Relief Valve is a non-flowing modulating pilotfull lift at set pressure with minimal blowdown. valve that provides exceptional performance(For problem applications) and stable operation.

(For problem applications)

3900 PV 3900 MV

Pop Action, Non-Flowing Modulating Action, Non-FlowingPilot Operated Safety Relief Valve Pilot Operated Safety Relief ValveThe CONSOLIDATED 3900 PV pop action nonflowing The CONSOLIDATED 3900 MV Pilot Operatedpilot provides excellent performance with Safety Relief Valve is a non-flowing modulatingfull lift at set pressure with minimal blowdown. pilot valve that provides exceptional

performance and stable operation.

13900

Pop Action & Modulating, Non-Flowing Pop Action, FlowingPilot Operated Safety Relief Valve Pilot Operated Safety Relief ValveThe CONSOLIDATED 4900 nonflowing The CONSOLIDATED 13900 pilot operatedpilot provides excellent performance in safety relief valve series is designed toa tubeless design. contribute to the overall efficiency and

profitability of plant operations.

CONSOLIDATED also holds a Safety Quality Licensefor export of pressure relief valves to the People’sRepublic of China. The CONSOLIDATED 1900 springloaded and 3900 series pilot operated safety reliefvalve is included among the list of valves covered by

the Safety Quality License.

CONSOLIDATED spring loaded and pilot operatedsafety relief valves have been flow tested inaccordance with ASME Code rules to establish ratedcapacities. Capacities specified in this catalog havebeen certified by the National Board of Boiler andPressure Vessel Inspectors and are listed in springloaded and 3900 series pilot operated safety reliefvalve is the National Board publication “PressureRelieving Device Certifications”.

SRV-1 General Information

The symbol is also used by our Green Tag® Centerslocated worldwide. These centers are fully certified byus as CONSOLIDATED valve assembly and repairfacilities. In North America, they also meet or exceedASME and National Board standards for pressure reliefvalve assemblers and valve repair (VR) shops.

A staff of factory trained Field Service Technicians areavailable for ”on -the-job“ emergencies, start-ups, and orturn-arounds. Field Service Technicians arestrategically located to be available toCONSOLIDATED’S customers both domestic andforeign.

Rigid manufacturing standards controlled by an ASMEapproved Quality Control Program ensure that eachvalve will be manufactured in accordance withestablished design criteria and tested for functionalperformance.

CONSOLIDATED is among a select number of U.S.companies holding ISO 9001 Quality SystemCertification (Registration). Our Quality ManagementSystem, Design Control, and Manufacturing Facilitymaintain compliance to industry standards throughvarious certification and registration agencies. Thisquality controlled manufacturing and test programassures that each valve manufactured will provide longand reliable service.

A Green Tag® certification is attached to each valvefollowing final test and inspection as evidence ofCONSOLIDATED’S emphasis on Quality. Our GreenTag® serves as a reminder that each CONSOLIDATEDvalve meets or exceeds the stringent performance andoverpressure protection requirements set forth by theASME Code, and backed by CONSOLIDATED.

4900 PV & MV

Pilot Operated Pressure Relief Valves

GI.2 General Information (SRV-1/Q1.04) Consolidated Safety Relief Valves

Page 27: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

CONSOLIDATED Pressure Relief Valves Designs

* Heat Exchanger required for POSRV.** Remote Sensing required.*** Modulator required.**** 2900 has same center-to-face dimensions as 1900.

CONSOLIDATED strives to provide the best available information, data and assistance to its customers inthe selection and application of our products. It is impractical, however, for CONSOLIDATED personnel tobe trained in all systems and processes in which CONSOLIDATED products might be used. Ultimateresponsibility remains with the customer as the process owner or designer.

Valve Selection Considerations

Temperature is greater than 505°F or less than -40°F*

2900 POSRV SRVIf: 3900 POSRV 4900 POSRV

Design Pressure is greater than 6250 psig

Set Pressure is less than 15 psig

Viscosity is greater 28 cp

High Back Pressure Condition

Operating/Set Pressure gap is less than 7% for gasand vapor applications or 12% for liquid applications

Inlet Pressure Drop exceeds 3% of set pressure**

Metal Seats are required (POSRV - Main Valve only)

Soft Seats are required

Multi-Overpressure scenarios***

subjected to shock or high vibration

Tubeless design required

Polymerization will occur

Chemical compatibility with elastomers is a problem

Installation Clearance is a primary issue

CONSOLIDATED offers a broad range of pressure relief valve solutions, providing reliable protection for plant personnel and equipment.CONSOLIDATED achieves this goal by offering the most efficient solution for any specific pressure relief valve application. In general, mostsituations can be handled with either a pilot operated or a spring-loaded valve design. CONSOLIDATED offers both of these alternativesolutions using world-class designs, and offering unparalleled application expertise and support. The following chart provides some basicguidelines on selecting the right solution for your application. Please consult with your local CONSOLIDATED sales office or local distributorto select the best and most economical solutions for your specific pressure relief applications.

Pilot Valves (POSRV) vs. Spring Loaded Valves (SRV)

SRV-1 Selection Considerations

Full nozzle design required

There is high potential for the valve to be

Consolidated Safety Relief Valves General Information (SRV-1/Q1.04) GI.4

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Sec. I

1900 1" - 12" 2" - 16" C.S. N/A S.S. X X X X1900/P 1" - 8" 2" - 10" C.S. N/A S.S. X X X1982 1/2" - 2" 3/4" - 2-1/2" C.S. N/A S.S. X X X X1982 1" - 2" 1" - 2-1/2" C.S. N/A S.S. X X X X19000 1/2" - 2" 1" - 2-1/2" C.S. N/A S.S. X X X X19000 1/2" - 2" 1" - 2-1/2" C.S. N/A S.S. X X X X19000 1/2" - 2" 1" - 2-1/2" C.S. N/A S.S. X X X X

19096MBP 1/2" - 1" 1" C.S. N/A S.S. X X X X19096MBP 1/2" - 1" 1" C.S. N/A S.S. X X X X19096MBP 1/2" - 1" 1" C.S. N/A S.S. X X X X

2900 1" - 8" 2" - 10" C.S. S.S S.S. X X3900 1" - 10" 2" - 10" C.S. C.S. S.S. X X X X4900 1" - 8" 2" - 10" C.S. C.S. S.S. X X13900 16" - 20" 18" - 24" C.S. C.S. S.S. X

NOTES: 1 For pressure and temperature ratings refer to color coded product sections. Flanged valves are provided with ASME standard flanges.2 Flanged inlets are available with a selection of ASME facings. Refer to the color coded product sections for description.3 Refer to the color coded product sections for optional materials that are available. Contact the factory for special material requirements.4 Pressure relief valves are ASME approved for application of the appropriate code symbol stamp.

Applications

Flanged

Flanged

Threaded

Type

ASME Codes4

Sec. III Sec. VIIIMaterials3

StandardStandard End Connections2

Inlet Outlet

FlangedFlanged

Threaded

Size

FlangedFlanged

ThreadedFlanged

ThreadedFlanged

FlangedFlangedFlanged

Flanged

ThreadedFlanged

Socket Weld

Flanged

FlangedSocket Weld

SRV-1 Scope of Design

Flanged

ThreadedFlanged

Socket WeldThreaded

Socket Weld

Type Size

Valve Type1 Body &

BonnetCover Plate Trim Steam Steam &

Vapor Liquid Steam & Vapor Liquid

GI.5 General Information (SRV-1/Q1.04) Consolidated Safety Relief Valves

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11, 2111111111111

NOTES: 1. Pressure and temperature ranges are limited by size, media, and materials.Refer to product section for specific pressure temperature ratings by size andmaterial selections.2. Used for steam and organic vapor applications only.3. Used for liquid applications only.

Pressure / Temperature Ranges

NotesValve Type Type Set Pressure

Range (psig) Minimum °F (°C) Maximum °F (°C)

19001900/P19821982190001900019000

19096MBP19096MBP19096MBP

29003900490013900

FlangedFlanged

ThreadedFlanged

ThreadedFlanged

Socket WeldThreadedFlanged

Socket WeldFlangedFlangedFlangedFlanged

5-62505-600010-50010-5005-80005-62505-800050-200050-200050-200015-625015-625015-7200

-450 (-267)

1100 (593)

50-300

-450 (-267)90 (32)

-20 (-28)-20 (-28)

-450 (-267)-450 (-267)-450 (-267)-300 (-184)-300 (-184)

600 (315)

SRV-1 Scope of Design

1200 (648)650 (343)

600 (315)600 (315)

1500 (815)850 (454)800 (426)

550 (288)

Temperature Range

505 (262)-320 (-195)-40 (-40 )250 (121)

800 (426)1100 (593)1100 (593)

-300 (-184)

Consolidated Safety Relief Valves General Information (SRV-1/Q1.04) GI.6

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Page of Materials, PilotRequisition No. 26. Body/Bonnet:Job No. 27. Internals:Date 28. Seat: Seals:Revised 29. Tubing/Fittings: N/ABy 30. Spring:

31. Comply with NACE MR0175: �YES �NO32. �OTHER Specify:

General1. Item Number: Accessories2. Tag Number: 33. External Filter: �YES �NO3. Service, Line or Equipment No: 34. Lifting Lever: N/A4. Number Required: 35. Field Test Connection: Standard on all 4900 valves

36. Backflow Preventer: Standard on all 4900 valvesBasis of Selection 37. Manual Blowdown Valve: Standard on all 4900 valves5. Code: ASME VIII Stamp Required: 38. Dirty Service: N/A

�OTHER Specify: 39. �OTHER Specify:6. Comply with API 526: 7. �Fire �OTHER Specify: Service Conditions8. Rupture Disk: 40. Fluid and State:

41. Required Capacity per Valve & Units:Valve Design 42. Molecular Weight or Specific Gravity: 9. Design Type: Pilot 43. Viscosity at Flowing Temperature & Units:10. Pilot Action: 44. Operating Pressure & Units:11. Pilot Sense: NOTE 1 �Internal �Remote 45. Blowdown: �Standard �Other12. Seat Type: Resilient 46. Latent Heat of Vaporization & Units:13. Seat Tightness: �API 527 �OTHER Specify: 47. Operating Temperature & Units:14. Pilot Vent: Body Bowl is standard 48. Relieving Temperature & Units: �OTHER Specify: 49. Built-up Back Pressure & Units:

50. Superimposed Back Pressure & Units:Connections 51. Cold differential Test Pressure & Units:15. Inlet Size: Rating: Facing: 52. Allowable Overpressure in Percent or Units:16. Outlet Size: Rating: Facing: 53. Compressibility Factor, Z:17. �OTHER Specify: 54. Ratio of Specific Heats:

Materials, Main Valve Sizing and Selection18. Body: 55. Calculated Orifice Area (square inches):19. Nozzle: 56. Selected Orifice Area (square inches):20. Seat O-Ring: 57. Orifice Designation (letter):21. Disc: 58. Manufacturer:22. Disc Seal: 59. Model Number:23. Other O-Rings: 60. Vendor Calculations Required: �YES �NO24. Guide:25. Cover Plate: Notes:

1. To assure proper valve operation when pilot is remotelysensed use 3/8" diameter tubing for lengths up to tenfeet. Contact factory for proper size of tubing whensensing line exceeds ten feet.

SRV-1 How to Order

How to Order a 4900 POSRV

POSRV Specification Sheet

�Pop �Modulating

�YES �NO

�YES �NO

�YES �NO

GI.13 General Information (SRV-1/Q1.04) Consolidated Safety Relief Valves

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1 1/2 49 05 F -1 -CC * -DA -RF -GS -RS -SG10 -C1 -RJ -LA12 -A4 -SS14 -D4 16 -H418 -M4

-S4

05 = 150 Class CC = Standard Material RF = Raised Face-Serrated

10 = 300 Class C1 = LCC Base & 316 SS Cover Plate RJ = Ring Joint12 = 600 Class A4 = Entirely Alloy 20 LM = Large Male14 = 900 Class D4 = Entirely Duplex (Consult Factory) SM = Small Male16 = 1500 Class H4 = Entirely Hastelloy C LF = Large Female18 = 2500 Class M4 = Entirely Monel SF = Small Female

S4 = Entirely 316 Stainless Steel LT = Large Tongue ST = Small Tongue

LG = Large Groove SM = Small Groove

GS = Gas Note: 1. For special materials, contact the factory. LJ = Lens JointSS = Steam BW = Butt WeldLA = Liquid SW = Socket Weld

GL = GraylocOC = OTECO

SRV-1 Valve Coding

Inlet Size

Interchangeability No.

Orifice (D thru T)

Pressure Class

Valve Type

O-Ring Seat

Inlet Facing

Remote Sensing

Sour Gas

4900 POSRV Main Valve Coding

Deviation from StandardMaterial Note 1

Pressure Class

Service

Service

Inlet FacingMaterial

Consolidated Safety Relief Valves General Information (SRV-1/Q1.04) GI.21.1

Page 32: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

49 PV 07 -1 -CC * -B -GS -BN -MB -1F -PD *MV 22 -A2 -V -LS -ER -2F

72 -A4 -E -SS -AR -3F-D2 -K -4F-D4 -T-H2-H4-M2-M4

PV = Pop Pilot CC = Standard Material GS = GasMV = Modulating Pilot A2 = Alloy 20 Wetted (Consult Factory) LS = Liquid

A4 = Entirely Alloy 20 (Consult Factory) SS = SteamD2 = Duplex Wetted (Consult Factory)

D4 = Entirely Dupex (Consult Factory)

H2 = Hastelloy C WettedH4 = Entirely Hastolloy C

07 = 15 TO 750 PSIG M2 = Monel Wetted MB = MANUAL BLOWDOWN

22 = 751 TO 3750 PSIG M4 = Entirely Monel ER = ELETRONIC REMOTE

72 = 3751 TO 7200 PSIG AR = AIR REMOTE

B = BUNA (NITRILE) 1F = Carbon steelV = VITON (FLUOROCARBON 2F = Stainless Steel E = ETHYLENE PROPYLENE 3F = Carbon Steel K = KALREZ W/Flush ValveT = TEFLON 4F = Stainless Steel

W/Flush Valve

SRV-1 Valve Coding

Pressure Differential Switch

Filter

Deviation from Standard

Service

Bonnet

Blowdown

O-Ring Material

Material Class

Interchangeability No.

PRESSURE RANGE

O-RING MATERIAL FILTER

BLOWDOWN

4900 POSRV Pilot Valve Coding

Pressure Range

PILOT TYPE MATERIAL SERVICE

Pilot Type

Pilot Valve

Special Material Sour Gas

GI.23.1 General Information (SRV-1/Q1.04) Consolidated Safety Relief Valves

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VS (SRV-1/Q1.04)

Page 34: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.1Formula Symbols . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.2Set Pressure and Overpressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.3API Sizing Formulas . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.5Correction Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.8Fluid Properties . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.11API Standard Orifice Areas

1900 . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.132900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.143900 & 4900. . .. . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.1519000 . . .. . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.161982, 820000, and 13900 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.17

Superheat Correction Factors . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.18ASME Saturated Water Valve Sizing / Rupture Disk Combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.20Thermal Expansion / API Fire Sizing . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.21Sizing for Multiple Fluids Per API . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.26Organic Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VS.27

The Consolidated 2900 series is a hybrid of the 1900 and 3900series. The 2900 series meets the dimension requirements forspring loaded valves and the effective areas for both spring loadedand pilot actuated valves per API RP 526. Although the 2900 is nota true API RP 526 pressure relief valve, it may be used as areplacement for API RP 526 spring loaded pressure relief valves.

The K value has been established at the time valves are certifiedby ASME and are published for all ASME certified valves in"Pressure Relief Device Certification" by the National Board ofBoiler and Pressure Vessel Inspectors, 1055 Crupper Ave.,Columbus, Ohio 43229.

Note: "USCS" indicates the U.S. Customary System Designation, which is similar toEnglish Units.

API Establishes rules for sizing of pressure relief devices in thestandard API RP 520. This recommended practice addresses onlyflanged spring loaded and pilot operated safety relief valves with aD-T orifice. Valves smaller or larger than those with a D-T orificeare not addressed by API RP 520.

Valve Sizing

The API rules are generic for pressure relief devices, and APIrecognizes that Manufacturers of pressure relief devices may havecriteria such as discharge coefficients and correction factors thatdiffer from those listed in API RP 520. The API RP 520 equationsand rules are intended for the estimation of pressure relief devicerequirements only. Final selection of the pressure relief device isaccomplished by using the Manufacturer's specific parameters,which are based on actual testing. The data given in this catalog isspecific for Consolidated valves.

ASME codes establish the certified relieving capacities andcorresponding media, which must be stamped on the valve nameplates.

Flow Coefficient K (Coefficient of Discharge)API Sizing

ASME Capacity Calculation

Table of Contents

Introduction

It is traditional to size and select pressure relief valves specifiedper API RP 526 for gas, vapor and steam applications using theAPI RP 520 Kd value of 0.975 and the effective areas of API RP526. Although the API Kd values exceed the ASME certified Kvalues, the ASME certified areas exceed the effective areas of APIRP 526 with the product of the ASME certified K and areaexceeding the product of the API RP 520 Kd and API RP 526effective areas. This allows selection of a Consolidated valveseries using the API Kd and area while still maintaining compliancewith ASME flow certification.

Relating to sizing, API RP 526 details an effective discharge area.The sizing formulas listed on page VS.5 are in agreement withthose published in API RP 520 for determining the requiredConsolidated valve series. On page VS.7, the equations of pageVS.6 are modified to metric units with a units conversion factor Ku.The information listed in Tables 6-8 describing “API StandardOrifice Area” is in accordance with those listed in API RP 526.

Dresser Measurement has a computer sizing program whichperforms sizing and selection functions. Additionally, it will selectmaterials, configure the complete value and provide a data sheetwith a certified drawing including dimensions, weights, andmaterials.

Consolidated has elected to use its actual bellows back pressurecorrection factor for sizing and selection of the appropriateConsolidated valve series per API recommendations for using theManufacturer’s actual parameters. Consolidated has elected touse the ASME certified liquid Kd of 0.744 for types 1900 and 2900;and 0.825 is used for type 3900 instead of the API recommendedKd of 0.65, as the ASME certified coefficient pre-dates the APIrecommended value.

Computer Sizing Program Information

VS.1 Valve Sizing (SRV-1/Q1.04) Consolidated Safety Relief Valves

Page 35: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

API RP 520 Sizing FormulasUSCS Units

Refer to Tables 6 - 8a and select the next larger size above the Ac value calculated.(Use API Orifice Area.)

0.7440.7440.8260.844

Valve Sizing

0.9750.975

39004900

STEAMMass Flow Rate Sizing

(W = lb/hr)

LIQUIDSCertified Volumetric Flow Rate Sizing

(If Q = U.S. Gallons per minute, Ku = 38) (If Q = Cubic feet per hour, Ku = 5.2143)

Steam, Gas or Vapor

0.975

Valve Series

19002900

Liquid

0.975

(Q = Standard ft3/min Flow Rate at 14.7 psia & 60°F)

AIRVolumetric Flow Rate Sizing

API Sizing Formulas - USCS

Kd Factors

VAPORS OR GASESMass Flow Rate Sizing

(W = lb/hr)

VAPORS OR GASESVolumetric Flow Rate Sizing

(Q = Standard ft3/Min Flow Rate at 14.7 psia & 60°F)

bdC KMPCK

ZTQρA1

60=

bdC KPK

WA15.51

=

WVduC KKPPKK

GQA21 −

=

( )( ) bd

C K.PKZT.QA

382453560763060

1

=

bdC KMPCK

ZTWA1

=

Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q1.04) VS.5

Page 36: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

ASME Section VIII Sizing FormulasUSCS Units

Refer to Tables 6 - 11 and select the next larger size above the Ac value calculated.(Use ASME Orifice Area.)

.670

.758

.670

.743

.760N/AN/A.673

AIRVolumetric Flow Rate Sizing

VAPORS OR GASESVolumetric Flow Rate Sizing

STEAMMass Flow Rate Sizing

(W = lb/hr)

Valve Sizing

VAPORS OR GASESMass Flow Rate Sizing

(W = lb/hr)

ASME Sizing Formulas - USCS

.855

.855

.878

LIQUIDSCertified Volumetric Flow Rate

SizingIf Q = U.S. Gallons per minute, Ku = 38 If Q = Cubic feet per hour, Ku = 5.2143

K Factors

Valve Series Liquid

4900

.855

13900 (all except 201 in2) .877

19000 .878

Q = Standard ft3 / Min Flow Rate at 14.7 psia & 60°F)

1900

(Q = Standard ft3 / Min Flow Rate at 14.7 psia & 60°F)

.85013900 (201 in2 only)

Steam, Gas or Vapor

.8783900

19822900

bC KMCKP

ZTQ ρA1

60=

bC KKP

WA15.51

=

WVuC KKPPKK

GQA21 −

=

( )( ) bK.KP

ZTQAC 382453560763.060

1

=

bC KMCKP

ZTWA1

=

VS.6 Valve Sizing (SRV-1/Q1.04) Consolidated Safety Relief Valves

Page 37: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

ASME Section VIII Sizing FormulasMetric Units

ASME permits metric unit stamping of name plates (ASME Code Case 2116).Refer to Tables 6 - 11 and select the next larger size above the Ac value calculated.(Use ASME Orifice Area.)

.670

.758

.670

.743

.760N/AN/A.673

ASME Sizing Formulas - Metric

490013900 (all except 201 in2)

13900 (201 in2 only)

19000

.877

.850

.878

1900198229003900

(Q = Normal m3/hr Flow Rate at 760 mm Hg at 0°C) If P1 = bara, Ku = 131.71

If P1 = kg/cm2a, Ku = 134.26

K Factors

Valve Series Steam, Gas or Vapor Liquid

.855

.855

.855

.878

.878

If P1 = bara, Ku = 0.5245 If P1 = kg/cm2a, Ku = 0.5144

VAPORS OR GASESVolumetric Flow Rate Sizing

(Q = Normal m3/hr Flow Rate at 760 mm Hg at 0°F) If P1 = bara, Ku = 131.7

If P1 = kg/cm2a, Ku = 134.26

LIQUIDSCertified Volumetric Flow Rate Sizing

If P1 & P2 = bara and Q = liters/min, Ku = 0.849 If P1 & P2 = kg/cm2a and Q = liters/min, Ku = 0.841

If P1 & P2 = bara and Q = m3/hr, Ku = 0.0509 If P1 & P2 = kg/cm2a and Q = m3/hr, Ku = 0.0504

Valve Sizing

VAPORS OR GASESMass Flow Rate Sizing

(W = kg/hr)If P1 = bara, Ku = 131.7

If P1 = kg/cm2a, Ku = 134.26

STEAMMass Flow Rate Sizing

(W = kg/hr)

AIRVolumetric Flow Rate Sizing

WVuC KKPPKK

GQA21 −

=MCKPZTQρKA U

C1

=

bUC KKPK

WA1

=

( )( ) bK.KP

ZTQKA UC 38245356

2932.1

1

=

b

UC KMCKP

ZTWKA1

=

Consolidated Safety Relief Valves Valve Sizing (SRV-1/Q1.04) VS.7

Page 38: 4900 (SRV-1/Q1.04) - pfandg.com valve/4900_srv-1.Q1.04.pdf• ASME B & PVC, Section VIII, Division I • ASME Section II • NACE MR0103 • D.O.T. Subchapter D Parts 192 and 195 •

* Prior to 1999 this area was 28.62 in2. Consult factory for clarification.

15-150015-1500

18.78330.542

16.0026.00

15-375015-375015-375015-1500

9 - 300

15-720015-720015-720015-720015-720015-720015-720015-7200

6 - 11007 - 10007 - 6007 - 300

4.229

5 - 37055 - 37055 - 37054 - 3705

5 - 15005 - 1100

1.5132.1603.350

4 - 27505 - 27005 - 2200

T

PQR

HJK

0.13140.2280.3590.594

5.0987.49112.979

0.930

N

LM

4.34

DEFG

0.1100.1960.307

6.3811.05

0.7851.2871.8382.8533.60

0.503

(Ac) API Effective

Orifice Area (in2)

Orifice Letter Size

(Ac) ASME Actual

Orifice Area (in2)

API Set Pressure Range (psig)

Available Set Pressure Range (psig)

Table 8a - 4900 Series (USCS)

15 - 375015 - 150015 - 150015 - 150030.21*

15 - 625015- 625015 - 625015 - 625015 - 625015 - 625015 - 375015 - 3750

R

0.91271.496

12.8518.6

2.1383.3174.1865.0477.417

26.00

1.8382.8533.604.346.3811.0516.00

0.3070.5030.7851.287

7 - 6007 - 3009 - 300

5 - 15005 - 11006 - 11007 - 1000

0.110 0.1279 15 - 62500.196 0.2279 15 - 6250

DE

T

5 - 37055 - 37055 - 37054 - 37054 - 27505 - 27005 - 2200

MNPQ

HJKL

FG

API Set Pressure Range (psig)

Available Set Pressure Range (psig)

0.35680.5849

Valve Sizing

(Ac) API Effective

Orifice Area (in2)

Orifice Letter Size

(Ac) ASME Actual

Orifice Area (in2)

API Standard Orifice Areas - 3900 & 4900

Table 8 - 3900 Series (USCS)

VS.15 Valve Sizing (SRV-1/Q1.04) Consolidated Safety Relief Valves