160316_Proposal for SAMAN FARAZ GHESHM Ultra Low Coal Seam Longwall Mining Units_HOT Mining
Transcript of 160316_Proposal for SAMAN FARAZ GHESHM Ultra Low Coal Seam Longwall Mining Units_HOT Mining
Proposal for SAMAN FARAZ GHESHM Ultra Low
Coal Seam Longwall Mining Units
Beijing HOT Mining Tech Co., Ltd
北京浩沃特矿业技术有限公司
Beijing Chengdu Sydney Calcutta Santiago
北京 成都 悉尼 加尔各答 圣地亚哥 Web: www.hot-mining.com
Table of Content
1. About the Supporting Method and Cross-section of the Roadway ..................... 1
1.1 Trapezoid roadway ............................................................................................................ 1
1.2 Semi-circular arched roadway ......................................................................................... 1
1.3 Abnormity roadway .......................................................................................................... 1
2 Estimation of the Annual Output and Monthly Output ........................................ 2
3 Fully Mechanized Longwall Mining Equipment ................................................................ 3
3.1 Hydraulic Support : ZY3400-07-17 ......................................................................... 3
3.2 AFC: SGZ630/264 ................................................................................................... 5
3.3 Coal Shearer : MG2×100/468 –BWD ..................................................................... 7
3.4 BSL : SZZ630/110 ................................................................................................... 9
3.5 Other Ancillary Equipment .................................................................................... 11
4. A Summary of Longwall Extraction and Coal Output from Each Longwall Face ..... 12
5. Summary of Quoted Prices ................................................................................. 13
5.1 Quoted Price of Equipment .................................................................................... 13
5.2 Quoted Price of Technical Services Fees ............................................................... 14
1
Due to the lack of more useful information such as geological structure, gas,
hydrogeololgy, roof and floor conditions, power supply, transportation and ventilation
system, we made the proposal below just according to the available information.
1. About the Supporting Method and Cross-section of the Roadway
(ventilation roadway and mechanical roadway)
1.1 Trapezoid roadway
Ventilation roadway: upper net width is 2.4-2.6m, lower net width is 3.4-3.5m, net
height is 2.1-2.2m.
Mechanical roadway: upper net width is 2.9-3.1m, lower net width is 4-4.1m, net
height is 2.1-2.2m.
1.2 Semi-circular arched roadway
Ventilation roadway: net height is 3.1m, net width is 3-3.2m.
Mechanical roadway: net height is 3.1m, net width is 4m.(Comprehensive
transportation roadway)
1.3 Abnormity roadway
Ventilation roadway: lying side net height is 2m, net width is 3.2-3.5m, and is
suggested to be supported by wire meshes beam.
Mechanical roadway: lying side net height is 2-2.2m, net width is 4-4.2m.
The three roadways above need to be controlled according to the middle waist line
when advancing.
1.4 The layout of open-off cut
The hydraulic support of the trend width could add 1m additional, the supporting
system is suggested to use wire meshes beam.
2
2 Estimation of the Annual Output and Monthly Output
Advancing output per 1m: 160*1.1*1.4*1=246.4 ton.
(longwall working face length*mining height*density*advancing rate)
Daily output could be 591-887 ton based on 4-6 circulation.
Monthly output could be 14775-22175ton if works 25 days.
The annual output could reach 147750-221750ton if works 10 months (deducting the
dismantlement and installation of the working face).
If there’s no coal and gas outburst, no heavy tectonic fault, the maximum annual
output could be 350000-400000ton.
Generally speaking, the annual output is 250000-300000ton, because in the ultra low
coal seam the coal shearer couldn’t operate too fast, the machine height will influence
the coal production, workers’ physical exertion is too heavy and etc. The lower end of
the working surface needs to be made an advance gap. The monthly advancing rate is
60-100m, and annual advancing rate is 700-1000m.
3
3 Fully Mechanized Longwall Mining Equipment
3.1 Hydraulic Support : ZY3400-07-17
4
Technical Parameters
Model ZY3400/07/17 Type Shield Hydraulic Support
Height 700-1700mm(The column uses double
expansion and extraction function hydraulic
cylinder)
Center Distance 1500mm
Width 1430-1600mm
Rated Fluid Pressure 31.5MPa
Setting Load 2617KN(p=31.5MPa)
Working Resistance 3400KN(P=40MPa)
Supporting Strength 0.37-0.44
Average pressure on the floor 0.85-1.06 MPa
Distance of One Step 700-750mm
Trusting Force 178/306KN
Dip Angle ≤30 (Antiskid device is kept reserved)
Distance Between the Beam Ends
(at 1100mm height)
310-340mm
Operation Mode Adjacent operation
Weight ≤11.5t
Transportation Size <5200X1430X700
It’s suggested that there’s bottom lifting device, antiskid device for conveyor,
moveable beam roof and wall protection device.
5
3.2 AFC: SGZ630/264
6
Technical Parameters
Model SGZ630/264
Length of supply 170m
Conveying capacity 400t/h
Total Power 2×132kW
Chain Speed 1.04m/s
Scraper Chain
Type Double center chain
Specification of round link chain 2-Φ22×86-Cmm
Round-link chain breaking load ≥610Kn
Motor
Model YBSS2-132
Voltage class 1140V
Cooling mode Water cooling
Middle Pan
Type Casting joint sealing structure
Dimension 1500×590(inner width)×210mm
Connection method between pans Dumbbell pin(there’s medium plate side open
slot every 10 section)
Chain tighten method Brake disc tight chain
Traction method of shearer and
AFC
Gear-eicotrack(welded, distance of pin rach
125mm)
7
3.3 Coal Shearer : MG2×100/468 –BWD
8
Technical Parameters
Model MG2×100/468 –BWD
Cutting height range 0.85-1.7m
Dip angle ≤60°(fourth-quadrant, frequency control)
Coal hardness f ≤4.5
Total motor power 468kw
Cutting motor power 2×2×100kw
Traction motor power 2×30kw
Pump motor power 7.5kw
Voltage class 1140V
Machine height 710mm
Max cutting height 2000mm
Undercutting depth 95mm
Drum diameter φ950mm
Drum rotate speed 54.762 r/min
Cutting depth 630mm
Rocker arm length 2000mm
Rocker arm swing center distance 4456mm
Speed control method ACVF, on board
Traction force 2×200kN
Traction speed 0-6m/min
Chainless traction method Cyclodial gear and eicotrack
Matched main cable model MCP3x95+1x25+4x4
Matched feed pipe model KJR19-180
Matched AFC model SGZ630/264
Total weight 22t
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3.4 BSL : SZZ630/110
10
Technical Parameters
Model SZZ630/110
Design length 30m
Conveying capacity 550t/h
Total power 110kw
Scraper chain
Chain type Double center chain
Specification of round-link chain 2-φ22x86 mm -C(class)
Round-link chain breaking load ≥610kN
Scraper space 900mm
Motor
Model YBS-110
Voltage class 1140/660V
Middle pan
Structure type Compound welding box structure
Bridging section chute connection
method
Bolt
Landing section chute connection
method
Dumbbell pin
Climbing angle 10°
Chain tighten method Brake disc tight chain
Effective length of connection with
belt
12m(could be lengthened)
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3.5 Other Ancillary Equipment
Belt Conveyor DSJ-80 Set 2
Machinery roadway use, belt
speed is 2m/s, 400m length
each set.
Emulsion Pump BRW200/31.5 Set 2
Emulsion Tank RX1000 Pc 2 2 sets of emulsion tank
Mobile
Substation
KBSGZY-800/10/1.14/
0.66 Set 2
High-voltage
switch PBG-200/10Y Set 3
2 sets of branch switch, and 1
set of general control switch
Vacuum circuit
breakers KBZ-400/1140/660 Set 6
5 sets for normal use ,1 set in
reserve
Vacuum
magnetic starter QBZ-400/1140/660 Set 4
2 sets for shearer and
conveyor use, 2 sets in
reserve
Vacuum
magnetic starter QBZ-200/1140/660 Set 10
Working face equipment: 5
sets belt conveyor, emulsion
pump 2 sets, spray pump 2
sets, 1 set in reserve
Vacuum
magnetic starter QBZ/120N/660 Set 4
2 sets for start buttons for
prop drawer in upper air way,
1 set in working face, 1 set in
machinery roadway.
Vacuum
magnetic starter QBZ/80/660 Set 2
The power supply system and winch installation need to be equipped according to
actual requirement. Part of roadway high and low pressure liquid pipeline is advised
to use seamless steel tube.
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4. A Summary of Longwall Extraction and Coal Output from Each
Longwall Face
ID
of LWI
Face
Face W.
(m)
Cutting D.
(m)
Seam T
(m)
Mining H.
(m)
Rock pct.
(%)
Daily
Output
Working
Days
Longwall Output
(103t)
Face Length
(m)
Annual Extraction
Rate (m)
C301 180 0.6 1 1.05~1.1 5~10 7~9 289 250~300 1.328 800~1500
C302 180 0.6 0.95 1.05~1.1 5~10 7~9 289 250~300 1.576 800~1500
C303 180 0.6 0.95 1.05~1.1 5~10 7~9 289 250~300 1.325 800~1500
C304 180 0.6 1.07 1.05~1.1 5~10 7~9 289 250~300 1.564 800~1500
C305 180 0.6 0.93 1.05~1.1 5~10 7~9 289 250~300 1.338 800~1500
C306 180 0.6 1.25 1.05~1.1 5~10 7~9 289 250~300 1.562 800~1500
B301 180 0.6 0.9 1.05~1.1 5~10 7~9 289 250~300 1.328 800~1500
B302 180 0.6 1.03 1.05~1.1 5~10 7~9 289 250~300 1.576 800~1500
B303 180 0.6 0.97 1.05~1.1 5~10 7~9 289 250~300 1.325 800~1500
B304 180 0.6 1.03 1.05~1.1 5~10 7~9 289 250~300 1.564 800~1500
B305 180 0.6 1.05 1.05~1.1 5~10 7~9 289 250~300 1.338 800~1500
B306 180 0.6 1.02 1.05~1.1 5~10 7~9 289 250~300 1.562 800~1500
C307 180 0.6 0.95 1.05~1.1 5~10 7~9 289 250~300 1.379 800~1500
C308 180 0.6 0.93 1.05~1.1 5~10 7~9 289 250~300 1.539 800~1500
C309 180 0.6 0.93 1.05~1.1 5~10 7~9 289 250~300 1.45 800~1500
C310 180 0.6 0.95 1.05~1.1 5~10 7~9 289 250~300 1.506 800~1500
B307 180 0.6 0.95 1.05~1.1 5~10 7~9 289 250~300 1.379 800~1500
B308 180 0.6 1.1 1.05~1.1 5~10 7~9 289 250~300 1.539 800~1500
B309 180 0.6 0.9 1.05~1.1 5~10 7~9 289 250~300 1.45 800~1500
B310 180 0.6 1 1.05~1.1 5~10 7~9 289 250~300 1.506 800~1500
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5. Summary of Quoted Prices
5.1 Quoted Price of Equipment
No. Description Model Quantity Unit Price
(Ex-works, USD)
Sub-total Price
(Ex-works, USD)
1 Coal Shearer MG2×100/468-BWD 1 set
2 AFC SGZ630/264 1 set
3 BSL SZZ630/110 1 set
4 Shield
Hydraulic
Support
ZY3400-07-17 113 set
5 Belt Conveyor DJS80-40-2*40 2 sets
6 Emulsion
Pump
BRW200/31.5 2 sets
7 Emulsion
Tank
RX1000 2 sets
8 Mobile
Substation
KBSGZY-800/10/1.14
/0.66
2 sets
9 High-voltage
switch
PBG-200/10Y 3 sets
10 Vacuum
circuit
breakers
KBZ-400/1140/660 6 sets
11 Vacuum
magnetic
starter
QBZ-200/1140/660 10 sets
12 Vacuum
magnetic
starter
QBZ/120N/660 4 sets
14
13 Vacuum
magnetic
starter
QBZ/80/660 2 sets
14 Vacuum
magnetic
starter
QBZ-400/1140/660 4 sets
Total Price (Ex-works, USD)
Remark:
1、 This price includes EX-Works quoted price of equipment only. Reference freight prices will be listed
separately.
2、 After the equipment delivery to designated ports, Customer should be responsible for the domestic
customs and the inland transportation.
3、 Lead time is depending on the shipping method you selected finally (The details will be explain on the
shipping quotes).
4、 Payment method: Will discuss this issue later after we are chosen to be your preferred supplier.
5、 Installation, commissioning guidance and other services charged separately.
6、 Validity date: 30 days.
7、 Exchange rate is fixed on currency rate 1 US$=6.5196 CNY, date March 16th, 2016. If exchange rate
floats above 1.5% out of following 30 days, our price will floats 1.5% follow it. USD and Euro are all
acceptable.
5.2 Quoted Price of Technical Services Fees
TECHNICAL SERVICE COST
No. ITEM FIXED
VARIABLE
NOTES
STAFFING VALUE RELATED
1 2 4
15
1
Commissioning
Schedule
Introduction
N/A 5 Each personnel per day cost
2 Installation Guide N/A 5 Each personnel per day cost
3 Commissioning N/A 5 Each personnel per day cost
4 Supervision costs N/A Included N/A
5 Insurance & Legal
Fees 5 Based on real cost
5 people are enough
(4 engineers and 1 coordinator). 6 Visa’s 5 Based on real cost
7 Traveling Expense(International and project sites) Client-supplied
8 Accommodation Fee(International and project sites) Client-supplied
9 Medical Insurance(International and project sites) Client-supplied
10 Others
(if applicable)
TOTAL
Notes:
1、No fixed costs for technical services.
2、We provide 5 days technical services in Iran for free.
3、The variable costs will be settled by actual time, If exceed 5 days from the first day after our engineers
arrived Iran, client need to pay the variable rates due to we have high personnel costs.
Quotation basis on daily cost, and paid term based per each 5 working days.
4、Exchange rate: Exchange rate is fixed on currency rate 1 US$=6.5196 CNY, date March 16th, 2016. If
exchange rate floats above 1.5% out of following 30 days, our price will floats 1.5% follow it.