09 Site Engineer Training Course_Technical Equipment Commissioning
description
Transcript of 09 Site Engineer Training Course_Technical Equipment Commissioning
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TK Service Department
Jan 31st, 2011
Site Engineer Training Course
——Technical Equipment Commissioning
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2011-5-19 2
Learning Objectives
2011-5-19 2
From this course you will learn:
Commonly Used Abbreviations about Equipment
Commissioning
The basic flow and key actions of Equipment
Commissioning Flow
The key points of each action
The input and output reports
Final deliverables and standards
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Commonly Used Abbreviation
学习系统维护和故障处理.
掌握系统功能和业务实现方式、网络和技术发展方向
掌握无线网络规划、链路分配,小区和网络规划
掌握小区和网络优化、参数调整。
SUB Contractor
Telecom Site Engineer
Base Transceiver Station
Base Band Unit
Variable Standing Wave Ratio
Optical Distribution Frame
Radio System Unit
TSE
SUB
BTS
RSU
VSWR
ODF
BBU
RRU Remote Radio Unit
Abbreviation
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Course Content
Telecom Equipment Commissioning – TSE Action List
Equipment Commissioning preparation
Equipment Commissioning Implementation
Equipment Commissioning Acceptance
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No. L5 Flow Site Engineer Actions Illustration
1
Equipment
Commissi
oning
Preparatio
n
Equipment Commissioning Master
Plan
2Handover the Equipment
Commissioning Requirements
3 Resource preparation verification
4 Detail Plan verification
5Equipment Commissioning Kick-off
meeting
6Equipment
Commissi
oning
Implement
ation
Equipment Commissioning Kick-off
instruction
7Equipment Commissioning Sample
Checking
8Checking Issues, solutions and
completing Documents
9Equipmen
t Commissi
oning Acceptan
ce
Equipment Commissioning
Acceptance Kick-off Instruction
10Completing the Acceptance Report
11Signature On the acceptance
Report
12 Filing the Acceptance Report
Equipment Commissioning _Site Engineer Actions List
Illustration
CP
KCP
100% on-site check
30%on-site check
Document check
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Course Content
Telecom Equipment Commissioning – TSE Action List
Equipment Commissioning preparation
Equipment Commissioning Implementation
Equipment Commissioning Acceptance
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Equipment Commissioning Preparation
Action 01:Equipment Commissioning Master Plan
Action 02:Handover the Equipment Commissioning Requirements
Action 03:Resource preparation verification (KCP1)
Action 04:Equipment Commissioning Detail Plan verification (KCP2)
Action 05:Equipment Commissioning Kick-off meeting
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Commis
sioning
Prepara
tion
Commiss
ioning
Acceptan
ce
Commiss
ioning
Impleme
ntation
The site engineer organizes the kick-off
meeting and defines the
detailed requirements for the commissioning.
The TSE should check the tools, resources and cars
the subcontractor has
prepared for the commissioning。In
particular check the
subcontractor’s technical competence and the quality
of the tools.
The detailed commissioning plan which
the subcontractor made
according to the PO must be consistent with the master
implementation plan
The equipment commissioning manager
makes the equipment
commissioning master plan, according to the project
milestone plan.
The site engineer submits the PR for the
commissioning to the
equipment commissioning manager or engineering
manager for approval.
The outsourcing manager produces the PO based on
the PR of the equipment
commissioning and outsourcing contract and
then submits for approval.
Equipment Commissioning Preparation
The TSE must confirm the following with the customer
and the subcontractor:
1.The SOW2.Implementation progress
3.Acceptance standards
4.Contractual requirements5.Customer requirements
6.The commissioning plan
7.Tools and resource requirements.
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Action 01:Equipment Commissioning Master Plan
Key Action Key Points Time(h)
Making the
equipment
commission
ing master
plan
1. The equipment commissioning manager makes the
equipment commissioning master plan based on the
project commissioning and installation acceptance
progress.
6
Equipment Commissioning Master Plan
Output - Equipment Commissioning Master Plan
Input - Commissioning Progress and Acceptance Progress
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Output - Equipment Commissioning Handover Report
Action 02:Handover the Equipment Commissioning
Requirement
Key Action Key Points Time(h)
Commissioning
Requirements
1.Confirm the detailed requirements for the commissioning from the
customer. (communication method, deliverable documents and special
requirement )
2
Progress
Requirements
2. The commissioning progress should match with the equipment
commissioning master progress plan 1
Resource
Requirements
3. Confirm the requirements for tools and human resources. At the same
time ask the customer to support the preparation if required.1
Commissioning
Process
4. According to the project requirements, handover the commissioning and
acceptance process.1
1. Equipment Commissioning Handover Meeting Minutes
Input-Site Information and Commissioning Master Plan
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Action 03:Subcontractor Resource Preparation
Verification(KCP1)
Key Action Key Points Time(h)
Resource
quantity
1.Check the tools, human resources, test equipment
and cars . At the same time, make sure the preparation
is sufficient to complete the commissioning schedule.
1
Resource
quality
1.Check the sub contractor’s engineer’s technical
ability and the quality of the tools and test equipment .
Ensure it is suitable for the commissioning.
1
1.Subcontractor Resource Preparation verification Report
Input- Subcontractor Commissioning Resource Preparation Completed
Output-Subcontractor Resource Preparation Verification
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Verification(KCP2)
Key Action Key Points Time(h)
Plan
Alignment
1. Check the detailed commissioning plan matches the progress
of the master commissioning plan
Help the subcontractor modify the detailed plan if necessary
0.5
Plan
Guarantee
2.Check the resources proposed by the subcontractor can meet
the detailed commissioning plan.
Check the measures which the subcontractor has made for the
detailed plan can be executed successfully
0.5
Plan Control3.Evaluate the contingency measures which the subcontractor
proposes if the detailed implementation plan is not being met.1
1.The result of the equipment commissioning detailed plan verification.
Input-Equipment Commissioning Implementation Plan
Output-Equipment Commissioning Implementation Plan
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Action 05:Equipment Commissioning Kick-off Meeting
Key Action Key Points Time(h)
Precondition1. Commissioning plan preparation completed
2. Commissioning resource preparation completed3
Kick-off
Meeting
Content
3.Hold the kick-off meeting with the subcontractor
and confirm the detailed requirements for the
commissioning.3
1.Commissioning Kick-off meeting minutes.
Input-Commissioning resource and plan preparation completed
Output-Kick-off Meeting Minutes
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Content
Telecom Equipment Commissioning – TSE Action List
Equipment Commissioning preparation
Equipment Commissioning Implementation
Equipment Commissioning Acceptance
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Equipment Commissioning Implementation
Action 06:Equipment Commissioning Kick-off Instruction
Action 07:Equipment Commissioning Spot Check(KCP3)
Action 08:Troubleshooting Review and Filing Document
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Check before
power on.
rectifier &
monitoring unit
debugging
Check after power
on.
Service Integration
1.Check the cable
from the BTS is
connected to the
Transmission
equipment.
2.After the integration,
complete the
connections between
BTS and OMCB, BSC
and OMCB.
spot check site not
less than 30%.
self-reports must be
100% inspected
Service test.
environment alarm test;self-check
Commissioning report.Equipment Commissioning
Acceptance
Equipment Commissioning
Implementation
Equipment Commissioning
preparation
Equipment Commissioning Implementation
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Output-Equipment Commissioning Kick-off instruction
Input-Equipment Commissioning Kick-off Preparation
Action 06 :Equipment Commissioning Kick-off
Instruction
Key Action Key Points Time(h)
Issue of the
Kick off
instruction
1.Issue the site equipment commissioning kick-off instruction
to the SUB. The SUB must sign and file the document2
Sample NA
1. Equipment Commissioning Kick-off instruction.
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Output -Commissioning Test Report Verification Results
Input-SUB submit Commissioning Test Report
Action 07: Equipment Commissioning Spot Check
(KCP3)
Key Action Key Points Time(h)
spot check1、Use the project schedule and the SUB
Commissioning test report to spot check sites;2
spot check
ratio
2、Spot checks to be done on not less than 30% of sites;
All self-report’s must be 100% inspected;NA
spot check
reference
3、The on site spot checks must cover all the items in
the ZTE site project acceptance Commissioning test
report
NA
1. Commissioning test report verification results
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Output-Commissioning Test Problems Inspection Record Form
Input-SUB Submits the Signed Commissioning Test Report
Action 08: Troubleshooting Review and Filing
Document
Key Action Key Points Time(h)
Troubleshoo
ting review
1. Resolve the SUB feedback from the spot checks
regarding equipment debugging for commissioning , and
review the results of the troubleshooting;
2
File
documents
2. File the Commissioning test report and other
debugging process documents.1
1. Commissioning test problems inspection record form.
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Course Content
Telecom Equipment Commissioning – TSE Action List
Equipment Commissioning preparation
Equipment Commissioning Implementation
Equipment Commissioning Acceptance
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Equipment Commissioning Acceptance
Action 09:Equipment Commissioning Acceptance
Initiation Instruction
Action 10:Complete Acceptance Report(CP1)
Action 11:Sign Acceptance Report(KCP4)
Action 12:File Acceptance Report
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The commissioning acceptance should be done in one site visit as
the customer cannot leave site
until the acceptance is completed. If the whole
acceptance is not completed then
the site is deemed to have failed acceptance. Any problems must
be recorded and reviewed item
by item to improve the efficiency of future site acceptances.
The customer, TSE and SUB
must check the detailed acceptance according to the
commissioning report.
The acceptance report should be signed if the
commissioning meets
the required standards. If the installation is not
acceptable, all defects
must be noted and the SUB must rectify and
repeat the acceptance
procedure within 7 days .
The report of
Commissioning
acceptance must be
filed 。The output is the
Commissioning
acceptance report 。
Equipment
Commissioning
Implementation
Equipment
Commissioning Acceptance
Equipment Commissioning
preparation
Equipment Commissioning Acceptance Description
The TSE submits the Commissioning acceptance application after verifying
that the commissioning report submitted
by the SUB is complete.The Equipment installation debugging
manager puts forward the application
for the commissioning acceptance and agrees the acceptance procedure and
the acceptance plan with customer 。The TSE must coordinate with the SUB to prepare all the tools, test
equipment, site design documents and
relevant test records and provide the template of commissioning acceptance
report.
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Output-Equipment Commissioning Acceptance Initiation Instruction
Input-Commissioning Test Record
Action9:Equipment Commissioning Acceptance
Instruction
Key Action Key Points Time(h)
Acceptance
Application
1、The TSE must submit the commissioning acceptance application after
conducting sample random-checks and confirming with the SUB that the
commissioning acceptance reports are complete.
0.5
Make Plan
2、 The Equipment installation debugging manager must arrange a
commissioning acceptance schedule with the customer, including times, dates
and manpower availability.
1
Acceptance
Preparation
3、TSE should coordinate with the SUB and ensure all the necessary tools, test
equipment, site design documents , relevant test records and the template of
the commissioning acceptance reports are available as per the acceptance
schedule.
0.5
1. Equipment Commissioning Acceptance instruction.
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Output-Commissioning Acceptance Report
Input-Commissioning Acceptance Completion
Action10 : Filling Acceptance Report (CP1)
Key Action Key Points Time(h)
Record
acceptance
process
problems
1、The customer, TSE and SUB must check the acceptance in detail according to the
commissioning acceptance report. The commissioning acceptance report should be
completed at this time, and any defects or quality issues should be noted and recorded.
If any quality issues are found during acceptance they must be evaluated and the
corrective action agreed with all parties to prevent any unrealistic or unclear
requirements.
1
Note
2、The commissioning acceptance should be done in one site visit as the customer
cannot leave site until the acceptance is completed. If the whole acceptance is not
completed then the site is deemed to have failed acceptance. Any problems must be
recorded and reviewed item by item to improve the efficiency of future site acceptances.
NA
Problems
Tracing
3、Any quality issues must be clearly described 100% and the rectifying solutions
agreed and the commissioning acceptance problem tracing report must be produced.
The SUB must be tracked to ensure he adheres to this commissioning acceptance
problem tracing report and all corrections must be completed within 7 days. This is not
required if the acceptance is successful.
72
1.CommissioningAcceptance Report;
2.Commissioning Acceptance Feedback Form;
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Output-Signed Commissioning Acceptance Report
Input-Fill Acceptance Report Completion
Action15:Signature Acceptance Report(KCP4)
Key Action Key points Time(h)
Acceptance
Report
signature
1、After the Commissioning Acceptance Report is completed ,
both the customer and TSE to do an overall assessment, and
confirm that commissioning meets the acceptance standards. If
there are no issues the completed acceptance reports must be
signed by both parties within 7 days.
72 Acceptance
Problems
Rectifications
2、If some sites do not meet the required standards, the SUB
must rectify all defects and perform the acceptance again.
Acceptance
Report
signature
3、If there are no remaining issues , all relevant parties must
sign the commissioning acceptance reports.
1.Commissioning Acceptance Report completion
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Output-File Commissioning Report
Input-commission Acceptance Report Signature Finished
Action16:File Acceptance Report
Key Action Action point Time(h)
Report
Collection
Process
1、After the commissioning is accepted, the SUB must
complete and provide all the required documents and is
responsible for the adherence to standards, accuracy, timely
submission, and completeness of these documents; TSE is
responsible for document collection, review and upload to the
Server. 72
File report
2、After commissioning acceptance has been successfully
completed the SUB must produce the commissioning
Acceptance and Completion Report within one week and
submit these to the TSE.
1. File reference Commissioning Report on server.
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Contents Review
What are the
CP/KCP for
TSE?
What are
the main
points for
each action?
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