专业智能驱动制造商 - wvt-tech.com
Transcript of 专业智能驱动制造商 - wvt-tech.com
2017.12.16 REV005
电话 /Tel:+86-574-8833 6191-806 传真 /Fax:+86-574-8902 9194
专业智能驱动制造商PROFESSIONAL INTELLIGENT DRIVER MANUFACTURER
WVT减速机选型样册
(P)
宁波胜景传动科技有限公司
P 系列平行轴齿轮减速机产品选型手册P-SEIRIES PARALLEL SHAFT GEAR REDUCER SELECTION MANUAL
NINGBO WINVIEW TRANSMISSION TECHNOLOGY CO.,LTD
精 密 稳 定高 效PRECISE EFFICIENT STABLE
WINVIEW(WVT) 宁波胜景具有设计研发、生产、销售、售后服务的能力,生产基地胜景科技有限公司位于浙江宁波,占地面积 20000 平米。
采用国际先进的设备工艺,按照德国 DIN 标准设计进行生产与质量控制 , 从而为客户提供优质的动力传动产品。2014 年 WINVIEW 同时在宁
波设立了研发中心,聘请了日本技术专家,通过持续投入和优化研发布局不断提高研发和创新能力,帮助客户提供生产效率,节能增效。
WINVIEW(WVT)目前推出的最新产品是 RA 高效铝合金蜗轮蜗杆减速机和 P 系列平行轴减速机,WVT 产品具有外观精美,噪音低,寿命长,
密封好的优良特点。今后将推出伞齿轮减速机、RV 机器人关节部件减速机等,广泛应用于陶瓷、饮料、食品、烟草、制药、医疗、纺织、皮革、
机床、玻璃、起重、升降、输送、环保、造纸、包装、仓储物流、流体设备、塑料机械、立体停车、汽车制造、印刷印染机械和电力线缆机
械等众多行业和领域。
WINVIEW(WVT) integrating design ,research and development, production, marketing and after-sales service.with its production base
located in Ningbo of Zhejiang. Covering an area of 20000 square meters,the company adopts the international advanced equipment
and process to produce and control the quality according to DIN standard design of Germany,so as to provide customer with high
quality power transmission products. In the same year, WINVIEW established the Research and Development Center in Ningbo , and
employed Japanese technicians to constantly improve R&D and innovation ability by continuous investment and optimizing research and
development layout, to enhance productivity and realize energy conservation for customers.
At present , WINVIEW(WVT) launches its latest RA Efficient Aluminum Worm Gear and P-Series Parallel Shaft Gear Reducer,wih
excellent features of attractive appearance , low noise, long service life and tight sealing. After,Bevel Gear Reducer , RV Robot Jonit
Parts Reducer etc will be pushed out,which will be widely used in ceramics , beverage, food, tobacco, pharmacy, medical treatment,
textile, leather, machine tool , glass, hoisting,l ifting, transportation, environmental protection, papermaking, packaging, warehouse
logistics, liquid equipment, plastic machinery, three-dimensional parking, automobile manufacturing, pringting and dyeing machinery,
electrical power cable machinery and other numerous industries and fields.
诚心 用心
专心
称心
贴心
的产品咨询 的技术指导
Attention
Concentration
Satisfaction
Consideration
的生产制造
的产品质量
的售后响应
Sincerity
RA 系列:产品规格 030-110;传动比单级 7.5-100,双极 300-5000;输入功率 0.06-11KW,输出转矩 7-2680N·m。共 22000 余种不
RA series: product specifications 030-110;transmission ratio single -stage 7.5-100,two stage 300-5000;input power 0.06-11KW,output
P 系列精密型平行轴齿轮减速机:P 系列平行轴减速机:0.12KW-1.5KW P 系列三相电机减速机,可带制动器及手动解放功能,有底脚安装,
P-Series Precise Parallel Shaft Gear Reducer;P-Series Parallel Reducer:0.12KW-4.5KW P-Series Three-Phase Machine
日本NSK轴承(选配)/日本NOK油封(选配)
(optional)(optional)
IATF16949:2016 体系认证中
CE、CCC、EAC 认证
IATF16949:2016 system in certification
CE、CCC and EACCertification
公司已采用无纸化办公 OA 系统及 CRM 客户管理系统,对工作效率和客户服务都进行了现代化管理、工厂 5S 管理、ERP 系统,已实现 CE、CCC、EAC 认证,IATF16949 体系认证中。
5S management and ERP system have been applied to work efficiency and customer service ,CE、CCC and EAC certification have
been realized ; IATF16949 system is in certification.
胜景 WVT 减速机可广泛应用于陶瓷、饮料、食品、烟草、制药、医疗、纺织、皮革、机床、玻璃、起重、升降、输送、环保、造纸、包装、
仓储物流、流体设备、塑料机械、立体停车、汽车制造、印刷印染机械、电力线缆机械等众多行业和领域,深受用户的好牌,是目前现代
工业装备试下高端制造、精密装备的高稳定机械减速传动控制装置的最佳选择。
WVT reducers can be widely used in ceramics ,beverage,food,tabacco,pharmacy,medical treatment,textile,leather,machine tool
,glass,hoisting,lifting,transportation,environmental protection,papermaking,packaging,warehouse logistics,liquid equipment,plastic
machinery,three-dimensional parking,automobile manufacturing,pringting and dyeing machinery,electrical power cable machinery and
other numerous industries and fields.which are well received by users and are currently the besr chioce for modern industry equipment
to realize high-end manufacturing,precision assembly and high-stability machinery reduction gear control device.
胜景未来产品发展 ---- 将从铝合金蜗轮蜗杆减速机减速机和小型平行轴齿轮减速机入手,逐渐推出伞齿轮减速机、行星减速机以及机械人关节部件 -RV 减速机等。
WINVIEW's Future Product Development----It will start with alumium worm
gear reducer and small -size parallel axis gear reducer,gradually push put
bevel gear reducer ,planetary reducer as well as robot parts ----RV reducer
etc.
WINVIEW's Future Development Trend----Its Industry 4.0 will closely focus
on "Intelligent Factory ,Intelligent Production and Intelligent Logistics"
Flexible upgrading ,AAA distributor can be realizable at any time ,and more discounts and service are available;
[email protected] 1www.wvt-tech.com24
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选型登记表
Selection registration form
L C A d(h6) MC 型普通平键
C-Type General Flat Key tb(h8) h
18 30 28 20 18 0 CM6x15 6 0 6 0 3.5-0.011 -0.018 -0.018
22 40 36 24 22 0 CM8x20 6 0 6 0 3.5-0.013 -0.018 -0.018
28 45 40 30 28 0 CM8x20 8 0 7 0 4-0.013 -0.022 -0.090
32 55 50 35 32 0 CM10x25 10 0 8 0 5-0.016 -0.022 -0.090
公称速比分布表Nominal Speed Ratio Distribution List
减速机规格Reducer Specification
三相交流电机功率(4 极电机)Three-phase AC Motor Power (4-pole motor)
0.12kW 0.18kW 0.37kW 0.75kW 1.5kW
P018 5~50 5~25 - - -
P022 60~200 30,40~100 5~25 - -
P028 - 100~200 30,40~100 5~25 -
P032 - - 100~200 30,40~100 5~25
1. 公称速比序列 Nominal speed ratio sequence: 5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100, 120, 160, 200.
2. 黑色字体:输入与输出轴异方向转动,为三级传动;红色字体:输入与输出轴同方向转动 , 为二级传动。 Black words: reverse rotation between input and output shaft, is three stage transmisson; Red words : same-direction rotation between input and output shaft, is two stage transmisson.
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功率编号Power No. 012 018 037 075 150
功率Power 0.12kW 0.18kW 0.37kW 0.75kW 1.5kW
减速机规格Reducer Specification 018 022 028 032
输出轴径Diameter Of Output Shaft Φ18 Φ22 Φ28 Φ32
图表① . 电机接线盒位置(从输出轴端观察)Figure ① Motor Terminal Box Location
(Observe At Output Shaft Side)
L R
T B
速比编号Speed Ratio No. 005 010 015 020 025 030 040 050 060 080 100 120 160 200
速比Speed Ratio 5 10 15 20 25 30 40 50 60 80 100 120 160 200
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表 B1. 负载系数 SfTable B1. Service Factor Sf
负载状态 Load
Condition
负载系数 Service Factor应用实例
Applications< 3h/D 运转Operation
3~10h/D 运转Operation
> 10h/D 运转Operation
均匀负载 Even Load 1 1 1
传送机 ( 均匀负载 ),泵 ( 离心式 ),食品机械 ( 蹍米机,罐装机 ),过滤网,搅拌机 ( 低粘度 ),水处理机械 ( 轻负载 ),机床 ( 传送轴 ),升降机,塑料挤出机,蒸馏机Conveyer (even load), pump (centrifuge), food machinery (rice mill, canning machine), filter screen, stirrer (low viscosity), water-processing machine (light load), machine tool (convey shaft), lifter, plastic extruder, distilling machine
轻冲击负载Light Impact
Load1 1 1.25
传送机 ( 进给变化或重负载 ),食品机械 ( 绞肉机,甜菜切丝机 ),搅拌机 ( 高粘度 ),水处理机械 ( 中负载 ),起重机 ( 轻负载 ),造纸机械,供料机,加料机,精糖机械,纺织机械Conveyer (feeding change or heavy load), food machinery (meat grinder, beet slicer), stirrer (high viscosity), water-processing machine (mid load), crane (light load), paper machinery, feeder, charger, refined sugar machinery, textile machinery
重冲击负载Heavy Impact
Load1 1.25 1.5
攻丝机,冲床,起重机 ( 重负载 ),卷筒式剥皮机,锤击式粉碎机,拉木机,金属加工机械,切割机,碎矿机,涂覆机,齿轮换向器Tapping machine, punch, crane (heavy load), mandrel stripping machine, hammer mill, woodworking machinery, metal processing machinery, cutting machine, crushing machine, coating machine, gear tumbler
表 B2. 位置系数 LfTable B2. Location Factor Lf
承载位置 Bearing Location Lf
轴 根 Shaft Root 0.75
轴中央 Center of Shaft 1
轴 端 Shaft End 1.5
表 B5. 转动惯量的修正系数 Wf Table B5. Correction Factor Of Rotary Inertia Wf
连接方式Connection Method
启动频率Start Frequency Wf
直接连接等没有间隙情况Direct Connection With No Clearance
每天 70 次以下 Below 70times/day 1
每天超过 70 次 Over 70times/day 1.5
链条传动等有间隙情况Chain Transmission With Clearance
每天 70 次以下 Below 70times/day 2
每天超过 70 次 Over 70times/day 3
表 B3. 连接系数 CfTable B3. Connection Factor
连接方式 Connection method Cf
链条、同步带 Chain, Synchronous Belt 1
齿轮 Gear 1.25
连接带 Connecting Belt 1.5
表 B6. 电机的许用转动惯量 JdNTable B6. Allowed Motor Rotary Inertia
三相电机功率Three-Phase Motor Power
许用转动惯量Allowed Rotary Inertia
0.12kW 0.0008
0.18kW 0.001
0.37kW 0.0015
0.75kW 0.003
1.5kW 0.008
转轴通过重心时Spindle Passing Through Orthocenter
转轴不通过重心时Spindle Not Passing Through Orthocenter
一般用途General Use
通过传送机的水平运动Horizontal Motion
With Conveyer
通过丝杆的水平运动Horizontal Motion With Lead Screw
通过卷扬机的上下运动Up-Down Motion
With Winch
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Π
P
4M
4M
4M
4M
4M
n*π
υ
n*π
υ
n*π
υ
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P 系列,0.12kW(4 极三相交流电机) P Series, 0.12Kw (4-Pole Three-Phase AC Motor)
减速机规格Reducer
Specification
公称速比Nominal Speed Ratio
实际速比Actual Speed Ratio
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出轴许用径向力
Allowed Output Shaft Radial
ForceFr2N(N)
外形尺寸图的页码 / 图号 / 约重Page/Drawing Number Of Outline
Drawing/Approximate Weight
50Hz 60Hz PLM PFM PLS PFS
P018
5 4.97 275.7 3.7 330.8 3.0 770
P10
图Drawing
1
6kg
P10
图Drawing
2
6.5kg
P14
图Drawing
23
3.5kg
P14
图Drawing
24
4kg
10 10.12 135.4 7.4 162.5 6.2 1140
15 15.16 90.4 11.2 108.4 9.3 1270
20 20.08 68.2 14.8 81.9 12.3 1530
25 24.89 55.0 18.3 66.0 15.3 1650
30 30.46 45.0 22.4 54.0 18.7 1780
40 40.11 34.2 29.5 41.0 24.6 1910
50 50.14 27.3 36.9 32.8 30.8 2040
P022
60 62.18 22.0 45.8 26.4 38.1 2800
P10
图Drawing
3
7kg
P10
图Drawing
4
7.5kg
P14
图Drawing
25
4.5kg
P14
图Drawing
26
5kg
80 77.81 17.6 57.3 21.1 47.7 3180
100 97.71 14.0 71.9 16.8 59.9 3180
120 122.27 11.2 90.0 13.4 75.0 3180
160 155.62 8.8 114.6 10.6 95.5 3180
200 194.52 7.0 143.2 8.5 119.3 3180
注:1. 输出转速是为电机直联型时的代表值,50Hz 为 1370rpm,60Hz 为 1640rpm。
2. 输出轴许用径向力为输出轴中央位置时的值。
Note:1.Output speed is the central value for “directly connect to motor (no flange)” type, 1370rpm for 50Hz, 1640rpm for 60Hz; 2.Allowed output shaft radial force is the value when the output shaft is in the center.
P 系列,0.18kW(4 极三相交流电机) P series,0.18kW(4 Poles Three Phase AC Motor)
减速机规格Reducer
Specification
公称速比Nominal Speed Ratio
实际速比Actual Speed Ratio
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出轴许用径向力
Allowed Output Shaft Radial
ForceFr2N(N)
外形尺寸图的页码 / 图号 / 约重Page/Drawing Number Of Outline
Drawing/Approximate Weight
50Hz 60Hz PLM PFM PLS PFS
P018
5 4.97 279.7 5.4 335.6 4.5 770P11
图Drawing
5
6.5kg
P11
图Drawing
6
7kg
P15
图Drawing
27
3.5kg
P15
图Drawing
28
4kg
10 10.12 137.4 11.0 164.9 9.2 1140
15 15.16 91.7 16.5 110.0 13.7 1270
20 20.08 69.2 21.9 83.1 18.2 1450
25 24.89 55.8 27.1 67.0 22.6 1550
P022
30 30.86 45.0 33.6 54.1 28.0 2280
P11
图Drawing
7
7.5kg
P11
图Drawing
8
8kg
P15
图Drawing
29
4.5kg
P15
图Drawing
30
5kg
40 39.56 35.1 43.1 42.2 35.9 2410
50 49.09 28.3 53.4 34.0 44.5 2540
60 62.17 22.4 67.7 26.8 56.4 2800
80 79.12 17.6 86.1 21.1 71.8 3000
100 98.18 14.2 106.9 17.0 89.0 3180
P028
100 104.08 13.4 113.3 16.0 94.4 3690P11
图Drawing
9
9.5kg
P11
图Drawing
10
10kg
P15
图Drawing
31
6.5kg
P15
图Drawing
32
7kg
120 120.88 11.5 131.6 13.8 109.6 4320
160 165.00 8.4 179.6 10.1 149.6 4450
200 196.43 7.1 193.0 8.5 160.8 4450
注:1. 输出转速是为电机直联型时的代表值,50Hz 为 1390rpm,60Hz 为 1670rpm。
2. 输出轴许用径向力为输出轴中央位置时的值。
Note:1.Output speed is the central value for “directly connect to motor (no flange)” type, 1390rpm for 50Hz, 1670rpm for 60Hz; 2.Allowed output shaft radial force is the value when the output shaft is in the center.
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P 系列,0.37kW(4 极三相交流电机) P Series, 0.37Kw (4-Pole Three-Phase AC Motor)
减速机规格Reducer
Specification
公称速比Nominal Speed Ratio
实际速比Actual Speed Ratio
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出轴许用径向力
Allowed Output Shaft Radial
ForceFr2N(N)
外形尺寸图的页码 / 图号 / 约重Page/Drawing Number Of Outline
Drawing/Approximate Weight
50Hz 60Hz PLM PFM PLS PFS
P022
5 4.86 286.2 10.9 343.4 9.1 1140P12
图Drawing
11
9.5kg
P12
图Drawing
12
10kg
P16
图Drawing
33
5kg
P16
图Drawing
34
5.5kg
10 9.71 143.1 21.7 171.7 18.1 1530
15 15.27 91.1 34.1 109.3 28.5 1780
20 19.43 71.5 43.5 85.9 36.2 1910
25 24.29 57.2 54.3 68.7 45.3 2050
P028
30 30.00 46.3 67.1 55.6 55.9 3310
P12
图Drawing
13
11.5kg
P12
图Drawing
14
12kg
P16
图Drawing
35
7kg
P16
图Drawing
36
7.5kg
40 38.96 35.7 87.2 42.8 72.6 3690
50 48.29 28.8 108.0 34.5 90.0 4080
60 58.23 23.9 130.3 28.6 108.5 4450
80 79.48 17.5 177.8 21.0 148.2 4450
100 98.51 14.1 193.0 16.9 160.8 4450
P032
100 98.29 14.1 219.9 17.0 183.2 6370P12
图Drawing
15
14.5kg
P12
图Drawing
16
15kg
P16
图Drawing
37
10kg
P16
图Drawing
38
10.5kg
120 121.56 11.4 271.9 13.7 226.6 7640
160 158.48 8.8 354.5 10.5 295.4 7640
200 202.50 6.9 453.0 8.2 377.5 7640
注:1. 输出转速是为电机直联型时的代表值,50Hz 为 1390rpm,60Hz 为 1670rpm。
2. 输出轴许用径向力为输出轴中央位置时的值。
Note:1.Output speed is the central value for “directly connect to motor (no flange)” type, 1390rpm for 50Hz, 1670rpm for 60Hz; 2.Allowed output shaft radial force is the value when the output shaft is in the center.
P 系列,0.75kW(4 极三相交流电机) P Series, 0.75Kw (4-Pole Three-Phase AC Motor)
减速机规格Reducer
Specification
公称速比Nominal Speed Ratio
实际速比Actual Speed Ratio
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出轴许用径向力
Allowed Output Shaft Radial
ForceFr2N(N)
外形尺寸图的页码 / 图号 / 约重Page/Drawing Number Of Outline
Drawing/Approximate Weight
50Hz 60Hz PLM PFM PLS PFS
P028
5 5.04 277.6 22.7 333.1 18.9 1650 P13
图Drawing
17
15kg
P13
图Drawing
18
15.5kg
P17
图Drawing
39
6.5kg
P17
图Drawing
40
7kg
10 10.00 140.0 45.0 168.0 37.5 2280
15 14.95 93.7 67.3 112.4 56.1 2800
20 20.40 68.6 91.8 82.4 76.5 3050
25 24.29 57.6 109.3 69.2 91.1 3180
P032
30 30.67 45.7 138.1 54.8 115.1 5220
P13
图Drawing
19
18.5kg
P13
图Drawing
20
19kg
P17
图Drawing
41
10kg
P17
图Drawing
42
10.5kg
40 39.69 35.3 178.7 42.3 148.9 5470
50 49.09 28.5 221.0 34.2 184.2 5780
60 59.54 23.5 268.0 28.2 223.4 6080
80 79.39 17.6 357.4 21.2 297.8 6180
100 98.18 14.3 362.0 17.1 301.7 6770
注:1. 输出转速是为电机直联型时的代表值,50Hz 为 1400rpm,60Hz 为 1680rpm。
2. 输出轴许用径向力为输出轴中央位置时的值。
Note:1.Output speed is the central value for “directly connect to motor (no flange)” type, 1400rpm for 50Hz, 1680rpm for 60Hz; 2.Allowed output shaft radial force is the value when the output shaft is in the center.
P 系列,1.5kW(4 极三相交流电机) P Series, 1.5Kw (4-Pole Three-Phase AC Motor)
减速机规格Reducer
Specification
公称速比Nominal Speed Ratio
实际速比Actual Speed Ratio
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出转速Output Speed
n2(rpm)
输出许用扭矩Allowed Output
TorqueT2N(Nm)
输出轴许用径向力
Allowed Output Shaft Radial
ForceFr2N(N)
外形尺寸图的页码 / 图号 / 约重Page/Drawing Number Of Outline
Drawing/Approximate Weight
50Hz 60Hz PLM PFM PLS PFS
P032
5 5.04 284.0 44.4 340.8 37.0 2280 P13
图Drawing
21
24.5kg
P13
图Drawing
22
25kg
P17
图Drawing
43
11.5kg
P17
图Drawing
44
12kg
10 10.00 142.0 88.8 170.4 74.0 3180
15 15.00 94.7 133.2 113.6 111.0 3690
20 20.00 71.0 177.5 85.2 148.0 4190
25 25.56 55.6 226.9 66.7 189.1 4410
注:1. 输出转速是为电机直联型时的代表值,50Hz 为 1420rpm,60Hz 为 1710rpm。
2. 输出轴许用径向力为输出轴中央位置时的值。
Note:1.Output speed is the central value for “directly connect to motor (no flange)” type, 1420rpm for 50Hz, 1710rpm for 60Hz; 2.Allowed output shaft radial force is the value when the output shaft is in the center.
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不良状态 Defective Condition 原因分析 Reason Analysis 解决方式 Solution
噪音Noise
齿轮敲击声Gear Rat-Tat
齿轮表面受伤Broken Surface Of Gear
更换受伤齿轮组Replace The Damaged Gear
连续性噪音Continuous Noise
轴承损坏Damage Of Bearing
更换轴承Replace Bearing
周期性噪音Periodic Noise
异物附着齿面Gear Surface Is Attached With Foreign Materials
检查齿轮齿面Check Gear Surface
嘶嘶声Fizz
润滑脂不足Shortage In Lubricant
添加润滑脂Add Lubricant
振动Vibration
固定底座振动Fixed Base Vibration
安装平面歪斜Inclined Mounting Surface
重新调整固定底座Re-Adjust Fixed Base
输出轴振动Output Shaft Vibration
轴承损坏Damaged Bearing
更换轴承Replace Bearing
内部齿轮振动Internal Gear Vibration
齿轮受伤Damaged Gear
更换受伤齿轮组Replace Damaged Gear Set
壳体振动Housing Vibration
齿轮组安装不良Poorly-Mounted Gear Set
重新调整齿轮组Re-Adjust Gear Set
漏油Oil leakage
油封漏油Leakage From Oil Seal
油封硬化Hardening Of Oil Seal
更换损坏油封Replace Damaged Oil Seal
壳体漏油Leakage From Housing
壳体有砂孔Porosity On Housing
更换砂孔壳体Replace The Housing That Has Porosity
结合面漏油Leakage From Connecting Face
O 型圈损坏Damaged O Ring
更换损坏 O 型圈Replace The Damaged O Ring
过热Overheat
油封 Oil Seal
油封太紧Over-Tight Oil Seal
更换太紧油封Replace The Over-Tight Oil Seal
壳体过热Overheat Housing
过负载Overload
计算负载功率Calculate Load Power
缺润滑脂 Shortage In Lubricant
润滑脂不足Shortage In Lubricant
添加润滑脂Add Lubricant
电机过热Overheat Motor
电机不良Non-Performing Motor
更换新电机Replace New Motor
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