劳尔基于 PC 的产品 PC-based Products

Training PC-based Products • / 82

劳尔基于劳尔基于 PCPC 的产品的产品 PC-based ProductsPC-based Products

Product presentation


基于基于 PCPC 的产品的产品

AIO vision CE

AIO visionAIO control

VPC take off

We supply a comprehensive range of automation products for displaying, operating, monitoring, visualization and control. As a customer oriented organization, we develop innovative products for the world-wide plant and machinery market, since 1985.


工业工业 PC PC Industrial PCsIndustrial PCs

Basis: modular Hardware

The take off line hardware is designed in modular fashion consisting of a front unit and a PC unit

The various front units of the „take off“ line can be joined with the single PC unit (either economy or business)

All sockets and slot accesses in the „take off“ line are located in the metal casing at the rear of the unit and accessible from below.


take off line economytake off line economy 经济型经济型

Advantages

• Cost reduction through installed OS

• Powerful, compact and robust design

• Maximum reliability with friendly price

• Typical areas of applications are in production and process automation

Features

• 12" color TFT display

• Compact mechanic construction with anodized aluminum

• Ingress protection front IP65

• Supports Windows 98, NT4, 2000

• Optimum between price / performance

• 110 / 230 VAC switchable

VT 212e


take off touch line businesstake off touch line business 触摸商业型触摸商业型

VT 212 / VT 215 / VT 218

Advantages

• Control about resistive touch screen



• Reduction of engineering through inter-tuned components

Features

• 12" up to 17“TFT color display with 50000h MTBF

• Up to PIII 700MHz processor

• Compact mechanic construction with anodized aluminum

• Ingress protection front IP65

• Removable 2.5“ HD, Floppy, LS120, CD-Rom

• Available with Windows98, NT4 or 2000

• 110 / 230 VAC, 230 VAC USV, 24 VDC


take off flat line businesstake off flat line business 平坦商业型平坦商业型

VT 212F

Advantages• Powerful, very compact and robust design • Optimized for a minimum of space


Features

• 12“ or 15“ color TFT Display with 50000h MTBF• Intel 266MHz mobile processor • Ingress protection front IP65

• Available with Windows 98, NT4 or 2000

• Very flat (<100mm), compact design

• Floppy, CD-Rom drives


VTF 212 / VKF 215

take off front line businesstake off front line business 前端商业型前端商业型

Advantages

• Backup from front side possible

• Cost reducing through installed OS



Features

• 12" or 15“ color TFT display with 50000h MTBF

• Up to Intel PIII 700MHz Processor

• Floppy and CD-Rom front accessible • Ingress protection front IP65




take off key line businesstake off key line business 键盘商业键盘商业

VK 212 / VK 215

Advantages

• Controlling about keyboard and mouse in the front

• High lifecycles from the keys



Features


• Up to Intel PIII 700MHz Processor

• Mechanical short lift keys• Ingress protection front IP65




take off touch/key line businesstake off touch/key line business 触摸键盘型触摸键盘型

VKT 212 / VKT 215

Advantages

• Complete keyboard and touch • High lifecycles from the keys • Simple controlling for touch


Features

• 12" up to 17“ active TFT Display with 50000h MTBF

• up to Intel PIII 700MHz Processor

• Mechanical Short Lift Keys

• IP65 Front


• Available with Windows 98, NT4, or 2000


take off touch-monitor line businesstake off touch-monitor line business 触摸型显示器触摸型显示器

MT 212 / MT 215 / MT 218

Advantages

• Control about touch display

• Thanks to their compact, robust construction and high degree of protection (IP65), they are ideal for monitoring and controlling production processes.

• Very flat

Features

• 12" to 17“TFT color display with 50000h MTBF

• Distance between PC and Monitor up to 50m

• Resistive Touch• Ingress protection front IP65

• Drivers for Windows 98, NT4, 2000


take off key-monitor line businesstake off key-monitor line business 键盘型显示器键盘型显示器

MK 212 / MK 215

Advantages• Controlling with keyboard and mouse from front• Thanks to their compact, robust construction and

high degree of protection (IP65), they are ideal for monitoring and controlling production processes


Features


• Distance between PC and Monitor up to 50m

• Mechanical short lift keys• Ingress protection front IP65

• Available with Windows 98, NT4 or 2000


take off box line businesstake off box line business 盒式商业型盒式商业型

Vbox

Advantages


• Best for our monitors


• Reduction of engineering through inter-tuned components

Features

• Up to PIII 700MHz processor

• for use in standard control cabinets


• Available with Windows98, NT4, or 2000


AIOAIO ：： AAutomation utomation IIn n OOnene

pric

e

function

LCA

PCS WOP itnon-PC

VPC take off

Vision CEVision

Control


AIO managerAIO manager 软件软件

• All AIO Managers offer the user a clear and simple operating interface.

• Fast and thereby low-cost system configuration. Without a long search.

• The OS language takes second place because of the multilingualism.

Multilingual: Yes Yes Yes

Locking of the OS Yes Yes No, but possible through zenOn

Compress project No Yes No

Change buttons No No Yes

Configuration Lauer HW Yes Yes Yes

Automatic start Yes Yes Yes

AIO vision CE AIO vision AIO control


AIO visionAIO vision 监控系统监控系统Features• Editor• Windows management• Alarm management and

CEL• User management• Trends

Features• Recipe Management• Network• Communications• Open interfaces• Online language change


HardwareHardware 硬件硬件• Complete hardware from industrial PCs

• Also on Embedded Hardware (AIO vision CE)

• Interfacemodul for fieldbus coupling (MPI, Profibus,...)

• Prepare for multi-hierarchical system in network environment (Client / Server)


EditorEditor 编辑器编辑器• zenOn• Engineering instead of programming• automatically resized from projects• Global projects• Remote programming• Import and animation from vector graphics• Alarmmanagementsystem/ CEL• Indirect image adressing• User Administration• Change language online

• Cross-Reference List• Software Modules for PC• Licence


• Saving of cost-intensive adaptations to different monitor resolutions

• Fast and thereby low-cost project planning even with complex projects

Projects are prepared independently of the resolution in the zenOn Editor. The adaptation to the monitor resolution which has been set is performed only at run time.

(640x480) AVTCE 10“

(1024x768) AIOvision 15“

(800x600) AIOvision 12“

Resolution-Independent Project Planning

automatically resized from projectsautomatically resized from projects 项目自动定大小项目自动定大小


• Based on the company’s own corporate identity

• Performs multi-project adaptations quickly in seconds

• Enormous cost savings with retroactive adjustments

Global Project PlanningYou can use global settings for project planning in zenOn. All settings in the global project, such as template size, types of fonts, ... can be used in all linked projects.

全域项目全域项目 Global projectsGlobal projects


• Fastest possible project changes through reloading online

• Most convenient project administration from a central project planning computer

• Highest level of flexibility through automatic project comparison in the network

With remote administration, projects used at remote geographical locations can be created, supported and maintained from a central project planning office. Through the multi-project capability of the Editor, it is possible to perform as many switchovers and adaptations between the individual projects as desired.

TCP/IPRS232

远程编程远程编程 Remote programmingRemote programming


输入和激活矢量画面输入和激活矢量画面 Importing and Animation of Vector GraphicsImporting and Animation of Vector Graphics

zenOn permits the importing of vector graphics (dxf and wmf format), through which it is possible to integrate existing drawings and images into projects.These graphics can be animated partly or completely, so that the process status can be presented graphically.Furthermore, bmp and jpg can be used for static presentation.These pictures can be generated through the use of commercially-available image processing programs. For example, Designer (WMF, BMP, JPG), Corel draw (WMF, BMP, JPG, AutoCad (DXF), Paint shop pro (WMF, BMP, JPG), etc.

• Low familiarisation times for the machine operators through the recognition effect

• Maximum time and cost savings through the use of existing graphics and drawings

• Enormous relief of the workload through the use of standard graphics programs


报警管理系统报警管理系统 Alarm Management SystemAlarm Management System

• High level of operating reliability through the central storage of data for the alarms

• Greatest possible flexibility through the compilation of alarms into groups and classes

• Simplest evaluation of the alarms through very varied possibilities of filtering

With zenOn, alarms are presented clearly in freely-configurable lists which can switch languages. The alarms can be filtered in the simplest way (also charge-oriented), whereby the filter can be reset and saved online at any time.


Alarm Management System exampleAlarm Management System example 例子例子

“BMW“

Example

Approx. 3500 alarm messages

1 Alarm group

3 Alarm classes

- Malfunctions

- Warnings

- Information


年历表事件年历表事件 List of Chronological EventsList of Chronological Events

• Complete control of the operating activities of the system

• Simplest evaluation of the entries through very varied possibilities of filtering

All process and system events as well as user requirements can be recorded in the chronological event list. The CEL entries can be filtered in the most varied way, whereby the filters can be reset and saved online.


List of Chronological Events exampleList of Chronological Events example 例子例子

“SR Schindler”

Example

Example of Networking

AIOvision with AVTCE

Complete control over all operating activities on the system.

Server + Clients


Through the indirect image addressing, process images can be adapted very quickly to identical processes in different systems. When the image is displayed, the process information is connected with the particular process desired.

• Time-saving project planning through the re-use of process images

• Greatest flexibility through the exchange of functions and process information

• Easiest maintenance as only one image has to be maintained for several processes

间接图画赋址间接图画赋址 Indirect Image AddressignIndirect Image Addressign


用户管理用户管理 User AdministrationUser Administration

• Up to 32 individually defined password levels

• Automatic logon/logout

• User interventions (dynamic elements)

• System actions (alarm operation, archiving)

• Password protection of operating activities

• Switch display of elements which are not available on and off.

• Project planner can establish an operator hierarchy in a very simple way.


User Administration example User Administration example 例子例子

“CE Demo”Example

Example with

- Autologin

- Registration

- Logout

- Online user administration


在线语言转换在线语言转换 Online Language SwitchoverOnline Language Switchover

• Greatest possible flexibility for international use

• Very low project planning effort through“drag & drop”

• Can be extended easily to include additional countries, for which a new language table in the appropriate language is attached

zenOn supports the preparation of projects for international use in the simplest way. All display, operating and alarm texts, etc. are stored in language tables which can be translated into any desired language.Attention: zenOn does not support Unicode at the present time.


交叉交叉 -- 参照列参照列 Cross-Reference ListCross-Reference List

• Maximum security through the quickest location of project planning errors

• Highest level of user-friendliness through extensive possibilities of filtering.

• Optimum retroactive documentation of projects through the printout of cross-reference lists

• Convenient print out of the images through hardcopy function

How often have you already asked yourself the question: “In which image did I connect one particular variable or another?” With zenOn, this game has come to an end. With the extensive cross-reference list, you can find every connection which you have created in the project. In addition, you can also search for all variables not used.

- Hardcopy printout- Configuration and printout of tables of variables,

e.g. in Excel


软件组件软件组件 Software Modules for PCSoftware Modules for PC

The following modules can be used optionally with PCs:

• Archiving

• Report generator

• Extended trend

• Message control

• Formula Group Manager

Modules in the Lauer Basic Function Systems (PC):

•VBA


归档归档 ArchivingArchiving

The archiving module makes external databanks unnecessary. System and process data can be recorded cyclically, event-controlled or spontaneously. In this way, operation / machine data collection is made very easy to realise. This module is used time and again when access must be made to historical data. Charge project planning is possible.The archived data are also available to further modules.( EWT, Report Generator)

• Highest level of efficiency through integrated data recording

• Greatest possible flexibility through the free project planning of the archive

• Unlimited archiving duration through data compression with cascading

• Highest level of performance, as the data are not transmitted through complex interfaces, but are processed internally and rationally


Archiving exampleArchiving example 例子例子“Hosokawa Alpine“

Example

Cyclical read-in of the data to be archived every 10 seconds.

Run time of the ring memory 4 months.

Data are required for the EWT.


• High level of flexibility through free parameterisation of the curves to be presented

• Ideal for use to perform comparisons in which two different x-axes (time axes) are presented

• Simplified evaluation of the curves through scanning which indicates the curve values in relation to the time axis

• Individual user settings can be stored as profiles in the runtime

No additional software whatsoever is necessary for the graphical evaluation of process data. The curves can be drawn, zoomed and printed out completely freely. Two different time periods on two independent x-axes can be presented in parallel, so that comparisons over certain periods of time can be performed with no problem.

The module will be required if:

- You need an XY recorder

- You need more than one Y-axis

- You want to display archived data

- One filter or zoom function is required

- You want to have convenient printouts of the curves

趋势图趋势图 Extended TrendExtended Trend


“Hosokawa Alpine“

Example

Display of online values

Display of archived data

Use of several Y-axes

Simultaneous display of 9 variables

Extended Trend exampleExtended Trend example 例子例子


报告发生器报告发生器 Report GeneratorReport Generator

The internal report generator offers extensive functions for the tabular presentation of data for reports, records and documents. With them, online and archived data can be accessed without having to use external programs.

The module can always be used for applications when:

- Archived data must be displayed.

- Graphics should be displayed.

- Inputs and calculations should be made in the protocol.

- You want to have a print preview.

• Simple handling through a user interface adapted to a spreadsheet program

• Great flexibility through free parameterisation of the reports

• High level of user friendliness through the possibility of print preview

• High performance range through more than 150 further processing functions


Report Generator exampleReport Generator example 例子例子“Elektrobau Peter”

Example

Display of protocols

Input in protocol possible

PLC controls the reading in of the protocol data and the printout.


短信息控制短信息控制 Message ControlMessage Control

• Maximum security through the possibility of acknowledgement (telephone messages always require acknowledgement)

• Great flexibility through the selection of the transmission medium

• High availability as substitute persons can be informed in case of not reaching the person

Message control transmits messages further to the operating personnel. The Paging/SMS Service, email and even voice output on the telephone are supported thereby. In this way, it is ensured that it will be possible to react to important events at all times.The messages to be transmitted can be assigned not only to individual persons, but also to groups of persons so that a responsible person will be reached in every case.

The module is required if:

- External workers should be informed about the status of systems.


处方组管理处方组管理 Formula Group ManagerFormula Group Manager

• Enormous relief of the workload through the simplest formula administration

• Great flexibility and adaptability to every process through the use of teachable formulae

• Minimum project planning effort through block-by-block process parameterisation with the use of array variables

The Formula Group Manager serves for simple preparation and administration of formulae. The teachable formula represents a special feature. With it, momentary process conditions can be stored in a formula which can be used again later as target values. In this way, simulation scenarios can also be realised very easily. Recipes can be called up automatically at any time by the controller.

The module is required if:

- Groups will be formed in case of many formulae.

- The PLC should create formulae independently.

- You need to access array variables.


Formula Group Manager exampleFormula Group Manager example 例子例子“SR Schindler”

Example

Parameterisation of the complete stone processing system through the Formula Group Manager.


a) Internal drivers, such as system, simulator, or mathematic drivers, are not considered in the determination of the licence volume!

b) The following rule applies for all external drivers: Each variable type is multiplied by the priority factor. The required I/O

points result from this calculation.A licence volume of 1024 means 1024 IO points and not variables!!!

能使用的变量能使用的变量 How many variables did I use ?How many variables did I use ?


Variable Type Priority

in PLC

Priority

in zenOn

BIT/Bool 1 1

Byte/Char 8 8

Word/Integer 16 16

D word/D integer/

Float/Real32 16

String 8 per char. max.16

zenOn Array Var. unlimited 16

定义输入输出点定义输入输出点：： Define the I/O pointsDefine the I/O points


Example:

The customer requires:

32 Integer (analog values in the PLC)

340 Boolean (alarm bits, tip operation, etc.)

15 String (designation input)

20 HD bytes (simulator driver)

32 x 16 = 512

340 x 1 = 340

15 x 16 = 240

20 x 0 = 0

Required IOs: 1092

1092 >1024 Required licence: 2048 IOs

例子例子：： Example for define the variablesExample for define the variables


通信驱动通信驱动：： Communication driversCommunication drivers

• S7 IBH SoftSPS

• IEC1131 3S SoftSPS

• PCS812 Box

• MPI ISA

• PCS807 Box

• Modbus RTU

• Omron

• S5PG

• 3964 R

• Modicon

• OPC Client

• Ethernet S7 driver


S5 PG – (AS511)

Required hardware:

AIOvision: Serial ISA (has TTY interface available)

AIOvision CE: Serial module with TTY

Communication cable: TTY cable or, with the use of RS232 on the PC, an interface converter from RS232 to TTY must be used

Advantage: Direct driver Disadvantage: Relatively slow communication

3964R (RK512)

Required hardware:

AIOvision: Serial ISA (has TTY interface available)

AIOvision CE: Serial module with TTY

Communication cable: TTY cable or, with the use of RS232 on the PC, an interface converter from RS232 to TTY must be used.

Advantage: Somewhat faster communication than the S5-PG driver, direct driver

Disadvantage: A module with a 3964R interface and send-receive driver must be installed on S5.

西门子西门子 S5S5 驱动驱动：： Siemens S5 Driver ConnectionSiemens S5 Driver Connection


S7/200 PPI

PPI interface

Required hardware:

Siemens interface converter RS232 to PPI

Advantage: Direct driver

Disadvantage: Slow

S7/300/400 MPI

Required hardware:

MPIISA Interface card with integrated touch (Available only with AIOvision)

No software necessary in the PLC

Driver is not compatible with PCS812 !!!

Advantage: Direct driver, fast; Access to data, marker and IO range

Disadvantage: During connection or device crash, status of the PLC variables not secure.

(Characteristic of MPI)

西门子西门子 S7S7 驱动：驱动： Siemens S7 Driver ConnectionSiemens S7 Driver Connection


S7/300/400 PCS807

(Profibus DP Slave)

Required hardware:

PCS 807 Multibox

zenprofi.awl handling and GSD file necessary. (Contained in PCS91.pdp)

Advantage: Fast communication

Disadvantage: Handling necessary in the PLC. Communication functions only through User DB.S7/300/400 PCS 812

MPI

Required hardware:

PCS 812 Multibox with special zenOn firmware.

No software required in the PLC

Advantage: Direct driver, fast; Access to data, marker and IO area

Disadvantage: During connection or device crash, status of the PLC variables not secure.

(Characteristic of MPI)



S7/300/400 S7/TCP

Ethernet connection through TCP/IP

Required hardware:

Ethernet connection

No additional software necessary in the PLC.

Advantage: Fastest way to connect to a S7/300/400. Direct driver Access to data, marker and IO area

Disadvantage: Module still relatively expensive.



DF1 Driver

Serial connection to the SLC 5/03/04

Required hardware:

Serial zero modem cable

No additional necessary software in the PLC.

Advantage: Direct driver Access to all available lists

Disadvantage: Very slow.

ABAB 驱动联接驱动联接：： AllenBradley Driver ConnectionAllenBradley Driver Connection


Modbus RTU

Serial connection to Modbus RTU-compatible controllers

Functions only with RS232 and RS 422 interfaces!

Advantage: Relatively fast for a serial driver

Problem: User must have exact knowledge of the controller used. There are problems during initial use in almost all applications.

Modbus RTU Modbus RTU 驱动驱动：： Modbus RTU Driver ConnectionModbus RTU Driver Connection


Additional drivers, including:

Omron for C200H, C500, C1000, C2000, Host link protocol

Mitsubishi FX for controllers in the FX Series, Melsec FX protocol

Modicon for Modicon TSX Micro, Initelway protocol

OPC Client for connection to OPC Server

CoDeSys for communication with CoDeSys Soft-PLC, AIOcontol

IBH for S5 and S7-Soft-PLC, AIOcontrol

DDE Client Data bank driver

ODBC Data bank driver

File driver Data exchange with other systems

附带驱动联接附带驱动联接：： Additional Driver ConnectionAdditional Driver Connection


通信监视：通信监视： Communication MonitoringCommunication Monitoring

Two questions with respect to communication arise most often with project planning:

1. What possibility is there to inform the PLC of whether or not the operating device is ready for operation?On the one hand, one can set a “live bit” in the PLC cyclically through time control. As soon as it is no longer set, the PLC knows that the system can no longer be operated.Furthermore, an autostart and an autoend script are available, in which one can set a bit when starting the Visu and reset it again when ending. This is worthwhile only on a PC system as the system is generally switched off at CE during the runtime.

2. How can I indicate in the Visu whether or not I can communicate with the PLC?This can be done by displaying the status in every dynamic element. As soon as communication is not present, this is indicated through a small red marking in the element. This communications bit is called the i-Bit and can, for example, be evaluated by ReMa or Combielement, so that alarms and images can also be displayed.

• Greatest possible control of the operability of the system

• Display of the communication variable through the i-Bit

• Live recognition of the Visu through the use of time control.


Mathematics drivers:Arithmetic Statistics

Trigonometry Cross calculation e.g. hour counter, hysteresis meter,

Boolian Algebra Data reduction calculations for protocols or displays

System driversVarious topics including:

Alarms Network e.g. number of pending alarms, logged-on users

Printers Password Free main memory, free hard disk space

HW resources System info Actual server, number of connected clients, etc.

Simulator driversFor internal visualisation use.

By using HD variables, data can be stored residually on the hard disk.

Furthermore, counters can be realised very easily. For example, for animation.

zenOn zenOn 系统驱动系统驱动：： zenOn System DriverzenOn System Driver


趋势图：趋势图： TrendsTrends• free allocation of the curve parameters

(color, curve text, line color, scale color etc..)

• gradated or interpolated representation of the curve; Definition of the line type (line, point line, line line etc.)

• x/y- value representation

• own value axle for each curve with technological values; linear or logarithmic scaling

• Grid network lines

• Selection of the representation period over calendars; Paging function; Specification absolute or relative time

• Printer output, hardcopy on printers


配方：配方： RecipeRecipe

• Simple making and administration of recipes

• Self learning recipes

• Always automaticly activate from the PLC

• Simply administration of recipes

• Minimal engineering through arrays


视窗：视窗： WindowsWindows

• Defined windows with defied control elements

• Display several windows at the same time

• Defined virtual keyboard for touch or mouse input

• Process pictures

• System pictures

• Operating pictures


网络：网络： NetworkingNetworking

• Programming about ethernet

• Client / Server structure

• Simultaneous operation on different stations

• Each station offers full functionality to the user

• Clients can be switched on and off during operation

• Actions set on one workstation are displayed on all others

• Centralized protocolling and archiving

• All workstations can display process data in realtime


开放的接口：开放的接口： Open InterfacesOpen Interfaces

• Complete VBA integrated

• High flexibility

• Standart scrip language

• Fast work out


AIOAIO 软控技术软控技术：： AIO controlAIO control

Features

• Hardware

• Visualisation

• S7 SoftPLC

• IEC 6-1131 Soft PLC

• Field bus

• AIO Manager

• Kernel Master Programm

• Security


硬件：硬件： HardwareHardware

• Hardware platform, Vbox, VT212B, VT215B, VTF212B, VK212B, VK215B, VK215FB, VT218B

• Fieldbus master Interface modules (Profibus, Interbus, CAN)

• Security Card AIO890


监控系统监控系统：： VisualisationVisualisation

• Visualisation with zenOn

• Fine-tuned communication drivers between Soft PLC and Visualisation

• Variable browsing between IEC1161 Soft PLC and zenOn

• Adjustable Updatetime for Variables

• One SCADA Software for visualisation and control solutions


S7S7 软软 PLCPLC ：： S7 Soft PLCS7 Soft PLC

• Programming with S7 for Windows from IBH

• Serial programming with S7 for Windows or Step7

• Only soft realtime

• 1000 orders in 0,3 ms

• Programming language AWL, FUP

• Debug functions

• Retain variables


IEC 6-1131 IEC 6-1131 软软 PLCPLC ：： IEC 6-1131 Soft PLCIEC 6-1131 Soft PLC

• Programming with CoDesSys from 3S

• TCP/IP programming

• Only soft realtime

• 1000 orders in 0,02 ms

• Programming language (AWL, FUP, ST, CFC, KOP, AS)

• Debug and trace functions

• Retain variables


场总线：场总线： Field busField bus

• One programming language for all field busses

• Internal, serial, TCP/IP programming

• Status and debug functions

• Up to 512 Byte Output and 512 Byte inputs


AIOAIO 管理器：管理器： AIO managerAIO manager

• Systemprograms administration

• Configuration of the manager

• Define the start up

• Define runtime and designtime


核主站编程：核主站编程： Kernel Master ProgrammKernel Master Programm

• Control all system communications

• Control all system components

• Save all system errror messages

• Central start / stop of the system components


安全：安全： SecuritySecurity

• Retain memory

• Watchdog

• Powerfail control

• Parallel Port

• RS485/422 interface

• Touchcontroller

• Temperature control

• Ventilator control


Picture & Function

extension VBA

Datenlogging & SQL driver

control & measure

产品比较：产品比较： Product comparisonProduct comparison

Leistung

Pre

is

HMI

LCA/PCS

WOP

Vision CE

Vision

Control


网络与通信：网络与通信： Network and communicationNetwork and communication

Ethernet

Field bus

AIO control AIO vision AIO vision CE WOP PCS TP16

PC based Non PC


实例：实例： Practice examplesPractice examples

• Wood industrie

• Glass industrie

• Packaging

• Automobile industrie

• Tool machines

• Warehousing

• Additional examples


AIOAIO 软控用于木材加工：软控用于木材加工： AIO control in wood workingAIO control in wood working

Keilzinkenanlage

Fa. Steidle, Sigmaringen

• Production of square timbers from timber beams, for e.g. Service girders, ...

Request of the control solution

• Central operating station for „Operating & Observing“

• Statistical and qualitative analysis of production-relevant data

• Cost minimizing by reduction of the installation costs with the help of a field bus


加工过程：加工过程： Working processesWorking processes

• Over roller races the raw material is supplied and buffered between

• By hydraulic stages and vacuum converters the material is transferred into production

• Examination of the moisture content and possible segregating

• Supply

• Processing

• Finishing

•

• Collection of all production data such as disturbances, running times, preparation times, number of dovetailings, quality, daily output, humidity content....

• Feed rates of 80m/min by short cycle times


过程：过程： CoursesCourses

• Marking of the desired sawing cuts

• Role supply in fully automatic cutting saws for sawing and registering the woods

• Buffer roller races lead the faces of the square timbers by high frequency heaters

• Faces of the wood parts are joined by the wedge tine machine piece for piece to a branch-free continuous square timber

• Cutting to length and further transport for cooling down and tying the glue

• Break form and plane the woods

• Package and evacuation over role tapes


AIOAIO 软控在气体工业：软控在气体工业： AIO control in glas industryAIO control in glas industry

Production of glass bodies for the laboratory area.

Assigned components:• EasyWare• Soft PLC on S5 base• Profibus DP


工作过程：工作过程： Work ProcessWork Process

The Actors and Sensors on the Rotary indexing tables are merged over sliding contacts into the Profibus

AIO 110 with real time in extreme areas of application

At 23 Stations Glass is:• heated• formed• cooled• cuttAt each station, the Drives are controlledwith different RPMs.


AIOAIO 软控在包装业：软控在包装业： AIO control in the Packaging IndustryAIO control in the Packaging Industry

The Paal Company,

as highlight of the Interpack 99,

presented the speaking Packaging Machine


过程的实现：过程的实现： Process RealizationProcess Realization

Firstly, the operator is informed (by language) of the status of the machine

Following functions were realized :

• Controll per SoftSPS and Profibus DP

• Operating with EasyWare (Touch)

• Language output via Soundcard

• Documentation and Replacement Parts Lists on hard drive

• Tele-Service via Modem and PcAnyWhere

• (with) Password - access to Nockenschalt- Software (Deutschmann), Connection through RS 485

• no additional programming appliance, all Software on AIO300. No Problems with Software on site nor Version conflicts.


AIO vision AIO vision 监控系统在汽车业：监控系统在汽车业： AIO vision in the Automobile IndustryAIO vision in the Automobile Industry

GM Works - Mexico and AtlantaAssembling of Rear Axles and Transmissions

• Data bank access via Ethernet• Overhead display with AIO vision CE über

MPI• Chronological Protocol Good / Bad data per

workstation• Parts recorded and monitored via Barcode

stations


AIOAIO 软控在工具业：软控在工具业： AIO control in Tool IndustryAIO control in Tool Industry

High-tech for safe and comfortable cars withContinental Teves

Continental TEVES, with it’s main office in Frankfurt/M. is one of the leading brake manufacturers with almost 11,000 employees. Daily production: 28,0000 Antiblocking systems, 97,000 Disc brake bodies, 27,000 Tandem-Brake cylinder, 19,000 Servo Brakes, 18,000 Servo Brake Regulators and 103,000 Brake hoses. „AIO takes the Operation over; the Intelligence is transferred in the Process“.


顾客意见：顾客意见： Customer OpinionCustomer Opinion

High production stability safe brake systems

The brakes from TEVES are safety relevant systems which requires trouble-free production and additionally require high clock speeds.Dr. Rieger: „We can not afford standstills and this is why we worked out a safety concept out with LAUER.“ For this, additional to the AIO Hard-Realtime Core, the Changeable Hard Drive, Super Disk Drive LS 120 as well as the Back-up and Restore Functions. This way, the desired assembly process is reached. The reservation against PC-Technology with its´fast-moving nature could be reduced.


AIOAIO 仓库方案仓库方案：： AIO - Solutions for WarehousingAIO - Solutions for Warehousing

Fa. Nagel, Reichenbach/ FilsWarehouse Technology

The highest requirements are posed in the new warehouse for Ritter-Sport chocolates. “Just in time” commissioning is just one of the requirements. Fast and comfortable Operating and Visualization is a pre-requisite for which our AIO vision CE is predestined for. Simple touch imput and the structured Visualization under zenOn provides a clear picture of the entire system.


附加实例：附加实例： Additional Examples Additional Examples

Additional companies and areas where the AIO has already been successfully implemented

Daimler-Chrysler in Berlin : V8/V12 Motor production

BMW in Regensburg : Spray painting facility

Temic in Heilbronn : LED Production

Läpple in Teublitz : Sheet-metal Works

Montaplast in Montabauer : Automobile Industry Supplier

KHS in Dortmund : Filling Machines

Köhne in Wuppertal : Metal forming

Ideal Standard in Wittlich : Porcelain Manufacturer

Hydac Sulzbach/Saarland : Ultrasound Welding

MSE in Remchingen : Purification plant

劳尔基于 PC 的产品 PC-based Products

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