ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9...

8

Transcript of ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9...

Page 1: ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9 จากประเทศไต้หวัน tel:02-7321401-3, sales@ptsc.co.th

1

Page 2: ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9 จากประเทศไต้หวัน tel:02-7321401-3, sales@ptsc.co.th

1

1 process provides 2 applications1 process provides 2 applications

“ W ” Spotting for Taps

Shank Ø10 Ø3/8"

Shank Ø16 Ø5/8"

◘ Inserts >>

◘ Holders >>

◘ TECH. >>

Ø10, Ø3/8”, Ø16, Ø5/8”

N9MT11T3

Features: ● Reduces process to one operation. Shortens cycle time.● Use to spot prior to drilling with high performance drills for higher accuracy of hole position.● Utilizes standard NC Spot Drill holders -- 99616-10 & 99616-14.

NC2033 : • K20F grade, TiAlN coated, fully ground cutting edge and relief angle. • Universal grade for steel and cast iron. • Each insert has 2 cutting edges.

Code Parts No. Grade Coating Thread Size D1±0.05 D2 L2 Dmax. Tmax.

013203 N9MT0802M04C-NC2033

K20F TiAlN

M4x0.7 3.30 (0.130”)

4.20(0.165”)

0.93(0.037”)

8(0.315”)

2.83(0.111”)

013204 N9MT0802M05C-NC2033 M5x0.8 4.20 (0.165”)

5.25(0.207”)

1.14(0.045”)

2.52(0.099”)

013205 N9MT0802M06C-NC2033 M6x1.0 5.00 (0.197”)

6.30(0.248”)

1.39(0.055”)

2.24(0.088”)

014219 N9MT11T3M08C-NC2033K20F TiAlN

M8x1.25 6.80 (0.266”)

8.40(0.331”)

1.81(0.071”) 13

(0.512”)

4.11(0.162”)

014220 N9MT11T3M10C-NC2033 M10x1.5 8.50 (0.335”)

10.50(0.413”)

2.28(0.090”)

3.53(0.139”)

014221 N9MT11T3UNC25-NC2033

K20F TiAlN

1/4-20 UNC 5.08 (0.200”)

6.70(0.264”)

1.55(0.061”)

13(0.512”)

4.70(0.185”)

014222 N9MT11T3UNC31-NC2033 5/16-18 UNC 6.53 (0.257”)

8.40(0.331”)

1.90(0.075”)

4.20(0.165”)

014223 N9MT11T3UNC38-NC2033 3/8-16 UNC 7.94 (0.312”)

10.00(0.394”)

2.22(0.087”)

3.72(0.146”)

Code Parts No. Ød Insert Type Thread Size L Screw Key

603001 00-99616-10 10 ( 0.394”)N9MT0802 M4~M6

88.9(3.500” ± 0.012”)

NS-300552.0Nm NK-T8

613001 00-99616-10-3/8 3/8”

604004 00-99616-14 16 ( 0.630”)N9MT11T3 M8~M10

1/4~3/8 UNC 97.5(3.839” ± 0.024”)

NS-350802.5Nm NK-T15

614002 00-99616-14-5/8 5/8”

±0.3

±0.6

Features: ● Indexable insert spotting drill holder. Holders and inserts are interchangeable. ● For full line of holders see the main catalog.

Applications: ● Spotting, grooving and chamfering.

L2

D1D2

145°

90°

140°~142°

Work Material Vc (m/min) f (mm/rev.)

Carbon Steel 150 ~ 300 ( 500 ~ 1050 SFM )

0.05 ~ 0.15 ( 0.0020 ~ 0.0060 IPR )

Alloy Steel 120 ~ 250 ( 410 ~ 820 SFM )

0.05 ~ 0.10 ( 0.0020 ~ 0.0040 IPR )

Stainless Steel 80 ~ 150 ( 260 ~ 500 SFM )

0.04 ~ 0.08 ( 0.0015 ~ 0.0031 IPR )

Cast Iron 100 ~ 200 ( 330 ~ 660 SFM )

0.05 ~ 0.10 ( 0.0020 ~ 0.0040 IPR )

M4

P=

M5

P=

M6

P=

M8

P=

M10

P=

1/4-20 UNC

P=

5/16-18 UNC

P=

3/8-16 UNC

P=

1.17(0.046”)

1.48(0.058”)

1.76(0.069”)

2.39(0.094”)

2.97(0.117”)

1.80(0.071”)

2.30(0.091”)

2.78(0.109”)

P = distance of theoretical intersection point to tip of insert.0.5 = fixed factor for calculationLreq. = required drilling depthDreq. = required diameter

Lreq. = Dreq. x 0.5 - P

P

Lreq

.

Dreq.

Page 3: ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9 จากประเทศไต้หวัน tel:02-7321401-3, sales@ptsc.co.th

2

◘ Inserts >>

9

ShankØ8

(0.315”)

Code Parts No. Grade Coating Dimensions Dmax. Tmax.L S Re

019201 V9MT0802CT-NC2071 K20F TiN 8(0.315”)

2.38(0.094”)

0.4(0.016”)

9(0.354”)

7.3(0.287”)

◘ TECH. >>

Dmax.

Tmax.

NC2071

Features: ● 60 degree spotting drill with indexable insert.● A single cutting edge creates higher precision and position when spotting.

Applications: ● Spotting, engraving, grooving and chamfering.

Code Parts No. ød L Screw Key

609001 00-99616-09V 8(0.315”)

60 (2.362”)

NS-250451.2Nm NK-T7

◘ Holders >>

Work Material Vc (m/min) f (mm/rev.)

Carbon Steel 150 ~ 250 (500 ~ 820 SFM) 0.05 ~ 0.10 ( 0.0020 ~ 0.0040 IPR)

Alloy Steel 100 ~ 200 (330 ~ 660 SFM) 0.04 ~ 0.06 ( 0.0016 ~ 0.0024 IPR)

Stainless Steel 65 ~ 125 (210 ~ 410 SFM) 0.03 ~ 0.06 ( 0.0010 ~ 0.0024 IPR)

Cast Iron 80 ~ 150 (260 ~ 500 SFM) 0.05 ~ 0.08 ( 0.0020 ~ 0.0031 IPR)

NC SPOT DRILL 99616-09V

Ø8

Features: ● 60 degree indexable spotting insert.● Special geometry with supporting edges for use in high speed machining.

NC2071 : • K20F grade, TiN coated, high positive ground cutting edge and relief angle. • Universal grade for carbon steel, alloy steel and cast iron. • Each insert has 2 cutting edges.

* See main catalog for full line of products and technical data.

Page 4: ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9 จากประเทศไต้หวัน tel:02-7321401-3, sales@ptsc.co.th

3

Code Parts No. ød L L1 Screw Key

692004 00-99619-V060-04 4(0.158”)

30(1.181”)

12( .472”) NS-22044

1.0Nm NK-T7692001 00-99619-V060-06 6

(0.236”)40

(1.575”) -

Indexable Engraving Tool

◘ Inserts >>

Code Parts No. Grade Coating Dimensions Wmin. Wmax. Tmin. Tmax.L S Re

0106006 V06006T1W03-NC2032 K20F TiAlN 6.35(0.250”)

2.0(0.079”)

0.1(0.004”)

0.25(0.010”)

1.1(0.043”)

0.05(0.002”)

0.8(0.030”)

◘ TECH. >>

NC2032

◘ Holder >>● Tool steel shank holders. Ø4mm holder is designed and used on Engarving Machine.

Ø6

● Reference chart of engraving depth and width

Engraving depth “t”

Eng

ravi

ng w

dith

“ w

(mm) (inch)

(inch

)

(mm)0.05

0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8

0.240.29

0.40

0.52

0.64

0.74

0.86

0.98

1.10 V06006T1W03-NC2032

Wt

0.043”

0.00

2”0.

004”

0.00

8”

0.01

2”

0.01

6”

0.02

0”

0.02

4”

0.02

8”

0.03

1”0.039”

0.034”

0.029”

0.025”

0.020”

0.011”0.009”

0.016”

NC2032 : • TiAlN coated. Good for steel< 30° HRC and cast iron.

ShankØ6

(0.236")

ShankØ4

(0.158")60

L1

L

Ø6

ød

◘ More options >>Re=0.2

Re=0.2

Code Parts No. Angle Grade CoatingDimensions

Wmin. Wmax. Tmax.L S Re

0104501 V04506T1W06-NC2071

45° K20F

TiN6.35

(0.250")2.0

(0.079")0.2

(0.008")

0.65 (0.026")

2.1(0.083")

2.0(0.079")0104502 V04506T1W06-NC2032 TiAlN 0.65

(0.026”)

0104504 V04506T1W06-NC9031 TiN 0.45 (0.018")

0106001 V06006T1W06-NC2071

60° K20F

TiN

6.35(0.250")

2.0(0.079")

0.2(0.008")

0.65 (0.026")

2.7(0.106")

2.0(0.079")

0106002 V06006T1W06-NC2032 TiAlN 0.65 (0.026”)

0106003 V06006T1W06-NC2035 TiAlN 0.65 (0.026”)

0106004 V06006T1W06-NC9031 TiN 0.45 (0.018")

* See main catalog for full line of products and technical data.

Work Material S RPM f (mm/rev.)

Carbon steel C<0.3%

5000~20000

0.005~0.01(.0002~ .0004 IPR)

Carbon steel C>0.3%

0.005~0.015(.0002~ .0006 IPR)

Low alloy steelC<0.3%

0.005~0.01(.0002~ .0004 IPR)

High alloy steelC>0.3%

0.005~0.01(.0002~ .0004 IPR)

Steel <HRc30° 0.005~0.01(.0002~ .0004 IPR)

Cast Iron 0.005~0.015(.0002~ .0006 IPR)

Material 1st 2nd 3nd 4th 5th ~ finising

Carbon steel C<0.3%

0.3( .012”)

0.2 (.008”)

0.1( .004")

.0.1( .004")

0.05( .002")

0.05( .002")

0.03( .001")

Carbon steel C>0.3%

0.3( .012”)

0.2 (.008”)

0.1( .004")

0.1( .004")

0.05( .002")

0.05( .002")

0.03( .001")

Low alloy steelC<0.3%

0.3( .012”)

0.1( .004")

0.1( .004")

0.05( .002")

0.05( .002")

0.05( .002")

0.03( .001")

High alloy steelC>0.3%

0.2 (.008”)

0.1( .004")

0.1( .004")

0.05( .002")

0.05( .002")

0.05( .002")

0.03( .001")

Steel <HRc30° 0.2 (.008”)

0.1( .004")

0.1( .004")

0.05( .002")

0.05( .002")

0.05( .002")

0.03( .001")

Cast Iron 0.3( .012”)

0.2 (.008”)

0.1( .004")

0.1( .004")

0.05( .002")

0.05( .002")

0.03( .001")

Ap

Ø4

Page 5: ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9 จากประเทศไต้หวัน tel:02-7321401-3, sales@ptsc.co.th

4

◘ Tool Holder >>

Code: 300100-3XX

Parts No. Range

ER16-3* 3-2ER16-4 4-3ER16-5 5-4ER16-6 6-5ER16-7 7-6ER16-8 8-7ER16-9 9-8ER16-10 10-9

Code: 300100-4XX

Parts No. Range

ER20-3 3-2ER20-4 4-3ER20-5 5-4ER20-6 6-5ER20-7 7-6ER20-8 8-7ER20-9 9-8

ER20-10* 10-9ER20-11 11-10ER20-12 12-11ER20-13 13-12

◘ Spring Collet >>

◘ Pull Stud >>

◘ Clamping Nut >>

TaperShank Code Parts No. D1 D2 D3 D L1 L2 L3 L4 G Collet Pull Stud Clamping

Nut

ISO20 225100-325 ISO20 ER16-R 33 22.2 8.5 22 33 8 30 12 M8 ER16 ISO20-D CN-ER16R

ISO25 235100-425 ISO25 ER20-R 37 25.4 9 30 39.7 8 33 16 M8 ER20 ISO25-L CN-ER20R

Features: ● Runout: 0.01mm (4xD).● Max. speed: 50,000 r.p.m..● Applied with pull stud and nut.

● Concentricity (0.01mm)

* Ordering example ER16-3: 300100-303-AA

* Ordering example ER20-10: 300100-410-AA

Code Parts No. L L1 L2 D D1 D2 D3 θ G SW

220000-150 ISO20-D 26 12 9 12 9 6 8.5 15° M8 10

220000-250 ISO20-L 28 14 10 11 8.5 6 8.5 15° M8 9

230000-150 ISO25-D 28 12 9 13 11 7 9 15° M8 11

230000-250 ISO25-L 32 16 11.5 12 10 7 9 15° M8 10

Code Parts No. D H G

205100-302 CN-ER16R 22 19 M19X1.0P

205200-402 CN-ER20R 30 25 M25X1.5P

L2L1

L

D2GD3

D1 D

θSW

G

L2

L3L1L4

D3 DD2D1

d

GD

H

Page 6: ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9 จากประเทศไต้หวัน tel:02-7321401-3, sales@ptsc.co.th

5

Indexable Corner Rounding Cutter

Ø16(0.630")

Ø25(0.984")

Features: ● Each insert has four cutting edges.● For front and back chamfering.● Various corner radius inserts can fit on same holder.● Carbide insert can stand very long tool life.

NC2071 : • Carbide insert, P35, TiN coated, Universal grade for all kind of steel and cast iron. • Inserts are CNC ground for precision radius location.

◘ Inserts >>

Code Parts No. Grade Coating Corner radius(R)

DimensionsL S

014404 N9MT11T3R10-NC2071 P35 TiN 1.0

11.11(0.437”)

3.97(0.156”)

014405 N9MT11T3R15-NC2071 P35 TiN 1.5

014406 N9MT11T3R20-NC2071 P35 TiN 2.0

014407 N9MT11T3R25-NC2071 P35 TiN 2.5

014408 N9MT11T3R30-NC2071 P35 TiN 3.0

R

Features:● Center of radius of each tool is dedicated.● Tool offset can be set after measuring tool length by tool presetter or Z-Zero Setter.

Code Parts No. ød L Z Screw Key

604015 00-99616-16-25R 16(0.630”)

100(3.937”) 1

NS-350802.5 Nm NK-T15604019 00-99616-16-30R 16

(0.630”)120

(4.724”) 1

604020 00-99616-25-40R 25(0.984”)

150(5.906”) 4

R1.0 R1.5 R2.0 R2.5 R3.0

◘ Holder >>

For front and back chamfering.Eliminates 2nd operation or de-burring time.

R1.0~R3.0All are interchangeable on same holder

Ø16

Ø16

Ø25

Page 7: ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9 จากประเทศไต้หวัน tel:02-7321401-3, sales@ptsc.co.th

6

Indexable Corner Rounding Cutter

◘ Cutting Position >>

InsertRadius Holder

Front Chamfering Back Chamfering Z

ØE ØX Y Z ØE2 ØX2 Y2 Z2

R10

00-99616-16-25R 8.25 ( .325”) 9.25 ( .364”) 3.25 ( .128”) 4.25 ( .167”) ---- ---- ---- ---- 1

00-99616-16-30R 10.75 ( .423") 11.75 ( .463") 3.25 ( .128") 4.25 ( .167”) 10.75 ( .423") 11.75 ( .463") 11.65 ( .459") 10.65 ( .419") 1

00-99616-25-40R 15.75 ( .620") 16.75 ( .659") 3.25 ( .128") 4.25 ( .167”) 15.75 ( .620") 16.75 ( .659") 11.65 ( .459") 10.65 ( .419") 4

R15

00-99616-16-25R 8 ( .315") 9.5 ( .374") 3 ( .118") 4.5 ( .177") ---- ---- ---- ---- 1

00-99616-16-30R 10.5 ( .413") 12 ( .472") 3 ( .118") 4.5 ( .177") 10.5 ( .413") 12 ( .472") 11.9 ( .469") 10.4 ( .409") 1

00-99616-25-40R 15.5 ( .610") 17 ( .669") 3 ( .118") 4.5 ( .177") 15.5 ( .610") 17 ( .669") 11.9 ( .469") 10.4 ( .409") 4

R20

00-99616-16-25R 7.75 ( .305") 9.75 ( .384") 2.75 ( .108") 4.75 ( .187") ---- ---- ---- ---- 1

00-99616-16-30R 10.25 ( .404") 12.25 ( .482") 2.75 ( .108") 4.75 ( .187") 10.25 ( .404") 12.25 ( .482") 12.15 ( .478") 10.15 ( .400") 1

00-99616-25-40R 15.25 ( .600") 17.25 ( .679") 2.75 ( .108") 4.75 ( .187") 15.25 ( .600") 17.25 ( .679") 12.15 ( .478") 10.15 ( .400") 4

R25

00-99616-16-25R 7.5 ( .295") 10 ( .394") 2.5 ( .098") 5 ( .197") ---- ---- ---- ---- 1

00-99616-16-30R 10 ( .394") 12.5 ( .492") 2.5 ( .098") 5 ( .197") 10 ( .394") 12.5 ( .492") 12.4 ( .488") 9.9 ( .390") 1

00-99616-25-40R 15 ( .591") 17.5 ( .689") 2.5 ( .098") 5 ( .197") 15 ( .591") 17.5 ( .689") 12.4 ( .488") 9.9 ( .390") 4

R30

00-99616-16-25R 7.25 ( .285") 10.25 ( .404") 2.25 ( .089") 5.25 ( .207") ---- ---- ---- ---- 1

00-99616-16-30R 9.75 ( .384") 12.75 ( .502") 2.25 ( .089") 5.25 ( .207") 9.75 ( .384") 12.75 ( .502") 12.65 ( .498") 9.65 ( .380") 1

00-99616-25-40R 14.75 ( .581") 17.75 ( .699") 2.25 ( .089") 5.25 ( .207") 14.75 ( .581") 17.75 ( .699") 12.65 ( .498") 9.65 ( .380") 4

120

16

EX

Y

Z

Z2

Y2

X230

R

16

100

EX

Y

Z

25

R

150

Z

Y

X E

Z2

Y2

40 25

R

E2

X2

● 99616-16-25R

● 99616-25-40R

● 99616-16-30RE2

◘ TECH. >>Workpiece material Vc (m/min.) f (mm/rev.)

Carbon Steel 150 ~ 320 (500 ~ 1050 SFM) 0.05 ~ 0.10 (0.0020~0.0040 IPR)

Alloy steel 100 ~ 250 (330 ~ 820 SFM) 0.04 ~ 0.08 (0.0020~0.0031 IPR)

High alloy steel 60 ~ 80 (200 ~ 260 SFM) 0.03 ~ 0.06 (0.0012~0.0024 IPR)

Stainless steel 65 ~ 125 (210 ~ 410 SFM) 0.03 ~ 0.06 (0.0012~0.0024 IPR)

Gray cast iron 150 ~ 250 (500 ~ 820 SFM) 0.05 ~ 0.10 (0.0020~0.0040 IPR)

Aluminum, AI-alloy Si < 12% 150 ~ 320 (500 ~ 1050 SFM) 0.05 ~ 0.10 (0.0020~0.0040 IPR)

Al-alloy Si >12% 100 ~ 300 (330 ~ 1050 SFM) 0.05 ~ 0.10 (0.0020~0.0040 IPR)

Copper 200 ~ 250 (600 ~ 820 SFM) 0.05 ~ 0.10 (0.0020~0.0040 IPR)

Brass and Bronze 150 ~ 250 (500 ~ 820 SFM) 0.05 ~ 0.10 (0.0020~0.0040 IPR)

Hardened steel <HRC40° 60 ~ 80 (200 ~ 260 SFM) 0.03 ~ 0.06 (0.0012~0.0024 IPR)

Page 8: ทูลแกะสลัก ทำร่อง แชมเฟอร์ Nine9 จากประเทศไต้หวัน tel:02-7321401-3, sales@ptsc.co.th

7

◘ Inserts >>NC2032

NC9071

Code Parts No. Grade CoatingDimensions

Screw KeyL S re021401 N9GX04T002-NC2032

K20FAlTiN 4.0

(0.157")1.8

(0.071")0.2

(0.008") NS-18037 NK-T6021402 N9GX04T002-NC9071 TiN re

◘ Holders >>

◘ TECH. >>Work Piece Material Grade

of insert Cutting Speed VC m/min. Feed Rate mm / toothMaterial Group Sample Code (JIS)

Carbon steel C<0.3% SS400 NC9071 60-80-120(200-260-390 SFM)

0.02 ~ 0.07(0.0007 ~ 0.0030 IPR)

Carbon steel C>0.3% S50C, P5 NC2032 60-80-120(200-260-390 SFM)

0.02 ~ 0.07(0.0007 ~ 0.0030 IPR)

Low alloy steel C<0.3% SCM420 NC9071 60-80-120(200-260-390 SFM)

0.01 ~ 0.04(0.0004 ~ 0.0020 IPR)

High alloy steel C<0.3% SKD11 NC2032 60-80-120(200-260-390 SFM)

0.02 ~ 0.07(0.0007 ~ 0.0030 IPR)

Stainless steel SUS304 NC9071 30-60-100(100-200-330 SFM)

0.01 ~ 0.04(0.0004 ~ 0.0020 IPR)

Cast iron FC25 NC2032 60-80-120(200-260-390 SFM)

0.02 ~ 0.06(0.0007 ~ 0.0023 IPR)

AI, and non-ferrous metal A6061 NC9071 80-100-150(260-330-500 SFM)

0.03 ~ 0.10(0.0011 ~ 0.0040 IPR)

*Subject to change without notice. Copy right reserved. Cat No. 2012.10:2000MC

Distributor

Indexable Chamfer Tool

NC2032: • K20F grade, AlTiN coated. The 1st choice for high carbon, high alloy and hardened steels as well as cast iron.NC9071: • K20F grade, TiN coated, high positive rake angle and honed sharp edge. The best choice for low carbon steel, low carbon alloy steel, stainless steel, Al, Al-alloy, brass, bronze and most of the non-ferrous metals.

Features:● Eliptical necked bar to optimize the tool strength.● Tool body is made of hot working steel and hardened.● Front or back hole chamfering in one pass.● Designed to chamfer for taps M8, M10, M12 & 1/2-13UNC.

Ød

Cm

in

R1Cm

ax

R2ØD

Lc2Lc10.1

Lc3L1

L

d1

E

Code Parts No. Thread Size Cmin. Cmax. Ød d1 ØD R1 R2 L L1 Lc1 Lc2 Lc3 E

701003 00-99616-C02 M8X1.25 6.8( .268")

8.8( .346")

10( .394")

5.25( .207")

9( .354")

3.4( .134")

4.4( .173")

80(3.150")

20( .787")

2.56( .101")

2.93( .115")

3.93( .155")

1.25( .050")

701004 00-99616-C04 M10X1.5 8.5( .335")

10.8( .425")

12( .472")

6.45( .254")

11.1( .437")

4.25( .167")

5.4( .213")

100(3.940")

25( .984")

2.51( .099")

2.98( .117")

4.13( .163")

1.55( .061")

701005 00-99616-C06 M12X1.751/2-13UNC

10.26( .404")

13.2( .520")

12( .472")

7.88( .310")

13.5( .531")

5.13( .201")

6.4( .252")

100(3.940")

30(1.181")

2.51( .099")

2.98( .117")

4.45( .180")

1.88( .074")