電池測試與認證 III - Intertek Taiwan · IEC 62133 for products falling under the scope of...

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電池測試與認證 III鋰電池之安規標準介紹國際相關法令與發佈及施行日期

Intertek – C & E Division

Una Lin – Dec. 2, 2011


電池測試與認證電池測試與認證電池測試與認證電池測試與認證 III

•EV Battery Standards – Performance

•EV Battery Standards – Safety

•國際相關法令與施行日期

•Appendix

•Reference

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EV Battery Standards

SafetyIEC 61959

IEC 62133

UL 1642

UL 2054

UL Subject 2271

UL Subject 2580

SAE J2929

SAE J2464

SAE J2380

Vehicle pictured is used for illustrative purposes only - no further claims are made or intended

Performance IEC 62660-1

IEC 62660-2

IEC 61982

IEC 61960

IEC 61434

ISO/CD 12405-1

ISO/CD 12405-2

TransportationUN 38.3

IEC 62281

Secondary, Lithium battery for EV


EV Battery Standards

SafetyIEC 61959

IEC 62133

UL 1642

UL 2054

UL Subject 2271

UL Subject 2580

SAE J2929

SAE J2464

SAE J2380

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電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準

Cell

IEC/EN 62133

Safety requirements for portable sealed secondary cells

ANSI/UL 1642

Standard for Lithium Batteries

UL Subject 2271

Batteries for use in Light Electric Vehicle applications


電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準– IEC/EN 62133

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電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準– UL 1642


電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準– UL Subject 2271

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電池相關安規標準比較電池相關安規標準比較電池相關安規標準比較電池相關安規標準比較

General

Required

Tested in appliance

Required

Tested in appliance

Figure 2A(UL 60950-1)

Figure 5.1Construction Check

Required

Tested in appliance

Required

Tested in appliance

Table 5.1Required

Tested in appliance

Spacing

―Conditioned bycharge-discharge cycling

――Pre-conditions

20 ℃ ± 5℃20 ℃ ± 5℃25 ℃℃℃℃ ±±±± 5℃℃℃℃20 ℃ ± 5℃Ambient

IEC 62133UL 1642UL 2580UL Subject 2271


電池芯相關安規標準比較電池芯相關安規標準比較電池芯相關安規標準比較電池芯相關安規標準比較

3 times Irec――Cell protection against a high charging rate

28 days――Low rate Discharge

Discharge cell reverse charge, ItA,

90 mins

80 ± 20 mΩ,Fully discharge (multi-cell used)

―Forced Discharge

―3 times Irec, 7 hr―Abnormal Charge

80 ± 20 mΩ,20 ℃± 5℃/ 55 ℃± 5℃

80 ± 20 mΩ,20 ℃± 5℃/ 55 ℃± 5℃

5 mΩ,20 ℃± 5℃/55 ℃± 5℃

Short Circuit

≥ 10 V, Irec (A),(2.5 C5/Irec) hr

――Overcharge

――1 C, 5 hrReverse charge

IEC 62133UL 1642UL 2271Cell

Electrical Test

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―9.1 kg, 61± 2.5 cm height, Ø15.8 mm bar across the centre of

the sample

―Impact

max excursion: 1.52 mm, 10 Hz to 55 Hz

(1 Hz/min), 90 ± 5 min/axis

max excursion: 1.52 mm, 10 Hz to 55 Hz

(1 Hz/min), 90 ± 5 min/axis

―Vibration

75 g during initial 3 mS, peak acceleration 125 - 175 g, 3 shocks

per each axis

75 g during initial 3 mS, peak acceleration 125 - 175 g, 3 shocks

per each

―Shock

――Ø3mm, rate 8 cm/sNail

1.0 m, 3 times on Concrete floor.

―1.0 m, 3 times on Concrete floor.

(min.19 mm thick)

Drop

13 ± 1 kN,13 ± 1 kN,13 ± 0.78 kN, 1 min,rate 1.5 cm/s,

2 or 3 directions for 2 or 3 sample

Crush


Mechanical Tests



75 °C ± 2 °C, 4 h → 20 °C ± 5 °C, 2 h → –20 °C ± 2 °C, 4 h →

20 °C ± 5 °C, 2 h.5 cycles then store 7 days,

Temperature changing should be within 30 min.

70 ±3°C, 4 hrs → 20 ±3°C, 2 hrs → - 40 ±3°C, 4 hours → 20 ±3°C, 10 cycles then

store 24 hrs,Temperature changing

should be achieved within 30 min.

―Temperature cycling

20 ± 5 ℃, 11.6 kPa, 6 hrs20 ± 5 ℃, 11.6 kPa, 6 hrs

―Low Pressure

―The cell mounted 38 mm above a burner

―Fire (Projectile) / External Fire Exposure

130 °C ± 2 °C ( raise rate 5 ± 2 °C/min), 10 min

130 °C ± 2 °C ( raise rate 5 ± 2 °C/min), 10

min

―Thermal abuse


Environmental Tests

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電池組相關安規標準電池組相關安規標準電池組相關安規標準電池組相關安規標準

Pack

IEC/EN 62133

Safety requirements for portable sealed secondary cells

ANSI/UL 2054

Standard for Household and Commercial Batteries

UL Subject 2271

Batteries for use in Light Electric Vehicle applications

UL 2580

Batteries for use in Electric Vehicles


電池組相關安規標準電池組相關安規標準電池組相關安規標準電池組相關安規標準– IEC/EN 62133

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電池組相關安規標準電池組相關安規標準電池組相關安規標準電池組相關安規標準– UL 2054


電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準電池芯相關安規標準– UL 2580

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電池組相關安規標準電池組相關安規標準電池組相關安規標準電池組相關安規標準– UL Subject 2271


電池組相關安規標準比較電池組相關安規標準比較電池組相關安規標準比較電池組相關安規標準比較

――I Max, until results occur.

―Over charge

500 Vdc, 60 s (metal case)

―as received, 55±5℃, 6 cycles, 12h+12h

cycle for damp heat

500 Vdc, 60 sInsulation resistance

――One module fully discharge, other

50% SOC connected to fully discharge cell

block

One cell block 50% SOC connected to fully

discharge cell block

Imbalanced charge

―――Charge/discharge monitor each cell block ‘s voltage and current

Charger/system compatibility

―TemperatureNormal heating test during charging and

discharging conditions

―TemperatureNormal heating test during charging and

discharging conditions

Normal temperature

80 ± 20 mΩ,20 ℃± 5℃/ 55 ℃± 5℃

80 ± 20 mΩ,20 ℃± 5℃/ 55 ℃± 5℃

≤ 20 mΩ,Until Imax < 15 %

5 mΩ,20 ℃± 5℃/ 55 ℃± 5℃

Short circuit

―10 times the C5 current, (5 times the

C5)

―10 times the C5 current, (5 times the C5)

Abusive overcharge

―3 times Irec, (2.5 C / 3 Irec) h

―3 times Irec, 7 hAbnormal charge

IEC 62133UL 2054UL 2580UL 2271Battery Pack

Electrical Test

● For UL 2054, UL 2580 and UL Subject 2271: the tested without the assistance of protective devices

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● For UL 2054, UL 2580 and UL Subject 2271: the tested without the assistance of protective devices

――In max spec. operating ambient

7 hr, disable cooling system

―Failure of Cooling / Thermal Stability system test

――I max or 25A, ≤0.1Ω, 5 s

―Continuity test

―60 sec or 5 sec for protected by PTC /

electronic circuit

――LPS

―80 ± 20 mΩ,Fully discharge (multi-cell used)

――Force discharge

――60 Hz, 1 KVac, 1 min.

―Dielectric Voltage Withstand

――Over discharge at 95% rate, until

passive protection activated or min cell voltage/max temp. protected

―Over Discharge

――――Partial Short Circuit


Electrical Test



―250 N―250 N Steady Force

SAE J2464, 100 ± 6 kN,3 diff. direction, 3 axes

Crush

――360° rotation, 90° /15s, 3 diff. direction, only 2 axes

―Rotation

70 °C, 7 hrs70 °C or max. temp measure d in 13A, 7 hrs

―70 °C or +10 max. °C for temp measured in operation,

7 hrs

Mold stress relief

1,0 m, 3 times on Concrete floor.

1,0 m, 3 times on Concrete floor. (special

condition, 0℃,4 h

1.0 m, min. one drop Concrete floor. (thick ≥76 mm), examined after 6 -

24h

1.0 m, 3 times on Concrete floor. (after store at -

20℃±2℃,2 h )

Drop

――535 g, 1.29 m height,Ø50.8 mm bar across the

centre of the sample

Impact

75 g during initial 3 mS, peak acceleration 125 -

175 g, 3 shocks per each axis

―SAE J 2464, 25 g during initial 11 mS, peak 3

shocks per each axis (18 shocks) rest 8 – 24 h

50 g during initial 11 mS, peak 3 shocks per each axis

(cell module)

Shock

max excursion: 1.52 mm, 10 Hz to 55 Hz(1

Hz/min), 90 ± 5 min/axis

―SAE J2380Approx. 13.6~92.6 h. of

test, Table 1

Amplitude: 0.35 mm peak, max. 50 m/s2,Frequency 10→ 500→ 10 Hz, for 3

axes, Approx. 55 min./per axis direction, Sweep speed:

1 octave per minute

Vibration


Mechanical Tests

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――SAE J 2464 55℃ or max. operate ambient , 1 cell heat

400℃, 5 min, maintained 20 min.

―Internal Fire Exposure

――590℃ , 5 min, maintained 20 min.

5 min ignition, min. temp 590 ℃, maintained for 20

min.

Fire (Projectile) / External Fire Exposure

――IEC 60068-2-52―Salt spray test

75 °C ± 2 °C, 4 h → 20 °C ±5 °C, 2 h → –20 °C ± 2 °C, 4

h → 20 °C ± 5 °C, 2 h.5 cycles then store 7 days,

Temperature changing should be within 30 min.

―SAE J246485℃±2℃ to -40℃±2℃

―Temperature cycling

――Upper limit charging temp. Imax, monitor I and V and

temp. of component

―Low Temperature

――SAE J24645 % by weight NaCl in

H2O, 2 h

3.5 % NaCl, min. 2h,

Resistance to moisture


Environmental Tests


電池組相關安規標準電池組相關安規標準電池組相關安規標準電池組相關安規標準– UL 2580

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電池測試與認證電池測試與認證電池測試與認證電池測試與認證 III

• EV Battery Standards – Performance

• EV Battery Standards – Safety

•國際相關法令與施行日期國際相關法令與施行日期國際相關法令與施行日期國際相關法令與施行日期

• CTL Decision

• ZLS Decision

• CMC Decision

• Appendix

• Reference


國際相關法令與施行日期

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GS Certification

For power tools, the guidelines for the IECEE CB apply as defined in

the EK decision EK9-BE77 For power tools, the guidelines for the

IECEE CB apply as defined in the EK decision EK9-BE77

For all other products, batteries used in end-products no additional

requirement beside the product standard requirements currently exist.

On voluntary basis the client we can offer Certified/Listed to IEC/EN

62133



in IECEE-CMC/1145/INF

…

DECISION 15/2010:

a) The CMC agreed to postpone until the 2011 IECEE CMC meeting in Istanbul the decision about possible implementation timeframe* of the Test Schedule based on IEC 62133 for products falling under the scope of the standards dealt with by the IEC TC 108

b) The CMC agreed that for all other products falling outside the scope of TC 108 the implementation *timeframe of the Test Schedule based on IEC 62133 shall apply

c) The CMC agreed that the IEC TC 108 position/information be communicated to the IEC and IECEE Community through the IEC E-Tech communication means

d) The CMC agreed that the issue is reported to the CAB and possibly further to the SMB with the aim of sensitizing TC 108 and SC 21A to do their utmost to overcome the present problem

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IECEE CB Scheme

An IT product used with lithium cell apply for IEC 60950-1 before 2012/5/1,

its cell shall comply with UL 1642 or IEC 62133.

Except those falling under TC 108, battery packs used in these end-

products shall be:

•Certified or NRTL Recognized/Listed to IEC 62133, or

•NRTL Recognized/Listed to UL standards and further tested by an accredited

laboratory to the differences between the two standards. (This option will only be available until May 2012, at which time Certification/Listing to IEC 62133 is mandatory)



ETL Listing

A moveable secondary battery pack used in a transportable IT

product (like NB) applies for ETL, the battery pack shall comply

with UL 2054 and its cell shall comply with UL 1642.

So long as the end-product standard does not specify

particular battery standards and the end-product is only being

ETL certified

•NRTL Recognized/Listed to IEC 62133, or

•NRTL Recognized/Listed to UL standards

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Timetable for CMC Decision: IECEE-CMC/1053/INF


Appendix – Testing Specifications

Return Return Return Return

Return Return Return

IEC 62133 Testing Specification

UL 1642 Testing Specifications

UL 2054 Test spec

UL subject 2271 Test specified

UL subject 2580 Test specified

IEC 62660-1 Test specified

IEC 62660-2 Test specified

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References

IEC/EN 62133

IEC/EN 60068-2-52

UL 1642

UL 2054

UL 50E

UL 2580

UL Subject 2271

SAE 2464

SAE 2380


Q & A

Please let us know of any questions you have at this time.

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電池測試與認證 III - Intertek Taiwan · IEC 62133 for products falling under the scope of...

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