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Transcript of © Company name - 1 - 11/23/2014 ABB Overview. © ABB Oy 2007 - 2 - Contents Matti Turtiainen - ABB...
© C
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ABB Overview
© A
BB
Oy
2007
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Contents
Matti Turtiainen -
ABB today
ABB in Finland
Technology leadership
ABB Drives
Jere Syvänne –
Kenttäväylien kehitystyö
Julle Ala-Lahti –
RFID:n käyttö logistiikassa
VAL - konsepti
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ABB today
ABB Group:
Revenues 24 billion USD
111 000 in around 100 countries
R&D investments around 1.1 billion USD
Market leader in key businesses
www.abb.com
ABB is a global leader in power and automation technologies that enable utility and industry customers to improve their performance while lowering environmental impact.
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Key figures: ABB Group 2006
($ million) 2006 2005Nominal Local
Orders received 28'401 23'194 22% 22%
Revenues 24'412 22'012 11% 10%
EBIT 2'586 1'778 45%
EBIT margin (%) 10.6% 8.1%
Net income 1'390 735 89%
Cash flow from operating activities 1'939 1,012
Net cash (debt) (at Dec. 31) 1'508 (513)
Return on capital employed 20% 14%
Change
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ABB in Finland
ABB Oy: revenues 1.7 billion EUR more than 6000 employees on over
40 locations R&D investments 7 % of revenues factories in Helsinki and Vaasa www.abb.fi
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ABB Oy organization
Country ManagerMikko Niinivaara
FinanceErkki Luhta
Human ResourcesHarri Mattila
CommunicationsCarita Jern
Legal Affairs & ComplianceTapio Metso
TechnologyKimmo Forsman
DrivesPekka Tiitinen
MachinesJuha Silvennoinen
MotorsMikko Helinko
Low Voltage Products
Heikki Uusitalo
Low VoltageSystems
Antti Heikkilä
DrivesPekka Tiitinen
MachinesJuha Silvennoinen
MotorsMikko Helinko
Low Voltage Products
Heikki Uusitalo
Low VoltageSystems
Antti Heikkilä
Process IndustryJuha Moisio
Marine & TurbochargingLasse Mäkelin
Process IndustryJuha Moisio
Marine & TurbochargingLasse Mäkelin
SubstationsJukka Soininen
Power GenerationMikael Strömbäck
SubstationsJukka Soininen
Power GenerationMikael Strömbäck
Distribution Automation
Kalle Huittinen
Medium Voltage Apparatus and
SwitchgearAnders Zittra
TransformersJukka Auranen
Distribution Automation
Kalle Huittinen
Medium Voltage Apparatus and
SwitchgearAnders Zittra
TransformersJukka AuranenService Ilkka TykkyläinenService Ilkka Tykkyläinen
Product Support Pauli JärvinenProduct Support Pauli Järvinen
Domestic Product Sales Kalle MattilaDomestic Product Sales Kalle Mattila
RoboticsTimo Toissalo
RoboticsTimo Toissalo
Automation ProductsPekka Tiitinen
Automation ProductsPekka Tiitinen
Process AutomationLasse Mäkelin
Process AutomationLasse Mäkelin
Power SystemsJukka Soininen
Power SystemsJukka Soininen
Power ProductsMikko NiinivaaraPower ProductsMikko Niinivaara
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Automation Technology
Systems Electrification and
Automation Systems Drive Systems Propulsion systems for
ships
Improves energy efficiency and productivity
Products Drives Motors Machines Low Voltage Products Low Voltage Systems Robots Instruments
Services Service and
maintenance
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Power Technology
Improves reliability of power distribution
Products Transformers Distribution Automation Switchgear MV-apparatus HV-apparatus Cables
Systems Transmission and
distribution systems Power generation
systems
Services Service and
maintenance
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ABB Oy key figures(MEUR)
2006 2005 Change %
Orders received 2005 1 579 + 27
Export orders 1574 1 137 + 38
Revenues 1682 1 490 + 13
R&D 112 98 + 14
Order backlog 907 597 + 52
Employees 6131 6 070 + 1
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ABB Oy R&D
0
20
40
60
80
100
120
1998 1999 2000 2001 2002 2003 2004 2005 2006
MEUR
R&D 112 MEUR, + 14 %
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Permanent magnet technology applications
Gearless drives based on new permanent
magnet motor technology with a new patented rotor design
fewer components; no gears and no encoders
lower engineering, installation and maintenance costs
lower energy consumption
applications delivered to paper mills, wind power and ships
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Marine
Year 2006 was a record year for the division: totally 19 Azipod®-units were ordered to 11 ships.
Genesis – the largest cruise ship ever
Owner: Royal Caribbean InternationalBuilt by Aker Yards, FinlandDelivery: autumn 2009
ABB scope of supply: 3 x Azipod® Propulsion Units 3 x ACS6000SD Frequency Converters 6 x Main Generators 11 kV Main Switchboards 4 x Thruster Motors Distribution and Propulsion Transformers Substation Switchgears
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Admiralty – two Arctic shuttle tankers Customer: Sovcomflot Built at the Admiralty Shipyards in St. Petersburg,
Russia Delivery: year 2009
ABB delivery: two 8.5 MW Azipod units (Russian ice class LU6) medium voltage generators main switchboards transformers frequency converters
The first Azipod system delivery to Russian Shipyards.
Marine
In August, ABB Marine signed the contract to deliver a complete shaftline propulsion and power system for the first Superyacht to be built by Fincantieri in Italy. The 134 metre yacht will be completed in 2010 at the naval shipyard in Muggiano.
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Wind Power Generators
New, extended global frame agreements with the biggest wind turbine manufacturers
ABB is the world leader in Megawatt class wind power generators
Demand of generators for wind power generation was very high in 2006. A new record of orders recieved and generators delivered was made. The order backlog is very high
First multi-megawatt permanent magnet generator specificly designed for off-shore turbines was delivered
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Power Systems Gas Engine Power Plants
Continuous co-operation with Wärtsilä in control system deliveries.
E.g. five gas engine power plant projects to Azerbaizan including 52 engines.
Gas Turbine Power Plants
Contract with Svenska Kraftnät for retrofit of Hallstavik and Lahall gas turbine power plants in Sweden, 6 x 60 MW
Hydro Power PlantsElectrification and automation system to Kierikki Hydro Power Plant, ~ 2x20 MVA
Electrification and automation system to Kaltimo Hydro Power Plant, ~ 2 x 20 MVA
Astara, Azerbaizan
Kaltimo Hydro Power Plant
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Introduction to ABB drives
BU LV Drives
Updated 10/2006
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LV Drives worldwide
About 2700 people in 50 countries
ABB Motors/Drives , Menden, Germany
Central Stock Europe
ABB Motors/Drives , Menden, Germany
Central Stock Europe
ABB Motors/Drives , Singapore
Central Stock Asia
ABB Motors/Drives , Singapore
Central Stock Asia
ABB Automation, Ladenburg, GermanyDC Drives
ABB Automation, Ladenburg, GermanyDC Drives
ABB Oy , Helsinki, Finland
LV AC Drives
ABB Oy , Helsinki, Finland
LV AC Drives
ABB Inc., New Berlin, WI,
USALV AC Drives
ABB Inc., New Berlin, WI,
USALV AC Drives
ABB Beijing Drive Systems,
Beijing, ChinaLV AC Drives
ABB Beijing Drive Systems,
Beijing, ChinaLV AC Drives
ABB Ltd, Peenya, Bangalore, India
LV AC Drives
ABB Ltd, Peenya, Bangalore, India
LV AC Drives
Manufacturing and R&D
Central stocks
Engineering & assembly
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Worldwide market shares
Others
Vacon
Lenze/AC Tech
Fuji (incl. GE)
Emerson/CT
Danfoss
Schneider/Toshiba
Yaskawa/Omron
Rockwell
Mitsubishi
Siemens
ABB
22.0%
3.0%
3.0%
5.0%
5.0%
6.0%
6.0%
7.0%
7.0%
7.0%
12.0%
17.0%
0.0 5.0 10.0 15.0 20.0 25.0%
2003 Share2004 Share2005 Share
Source IMS Studies 2004, 2005, 2006
The worldwide market for low voltage AC & DC drives was estimated to be worth $5.87 billion in 2005
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The growth of ABB’s low voltage AC drives
0
2000
4000
6000
8000
10000
12000
Y92 Y93 Y94 Y95 Y96 Y97 Y98 Y99 Y00 Y01 Y02 Y03 Y04 Y05
MV
A/Y
ear
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• The installed base of ABB drives saves 115 TWh per year, the equivalent of 14 nuclear reactors
• The installed base of ABB drives reduces CO2 emissions by 97 million ton per year, more than the yearly emission of Finland
ABB drives save energy
0 20 40 60 80 100 120 140
Y92
Y93
Y94
Y95
Y96
Y97
Y98
Y99
Y00
Y01
Y02
Y03
Y04
Y05
Ye
ar
Energy savings (TWh)
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Our offering
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Building automation
Low voltage AC drives for ...
Industries
Original equipment manufacturers
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1. Product AC strategy
2200 MUSD
Complete portfolio
AC inductionAsynchronous servoSynchronous Servo
2000 MUSD
ACSM1 Dedicated product
Industrial Machinery
Operational Excellence
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Machinery Market Opportunity
Drive market8000 M$
ABB Market Share 17 %
100 %
17 %
Mar
ket
shar
e
84 0 11 B$
Source: ARC Servo Study 2007
GeneralMotion Control
2 B$
CNC1 B$
Robotics0,5 B$
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Machinery drives market – Europe
AT BE DK FI FR DE IT NL NO PT ES SE CH GB East Europe Total
Food, Beverage & Tobacco Processing 2,6 1,8 9,8 2,0 23,1 41,7 49,1 13,7 0,4 1,7 12,7 2,5 7,8 19,1 5,1 193,2Machine Tools 3,7 2,0 0,8 2,7 10,0 99,4 53,4 4,1 0,4 0,5 12,2 2,7 25,8 9,3 11,7 238,9Materials Handling Equipment 2,5 1,3 3,9 7,3 22,0 80,6 19,5 5,0 1,1 0,6 13,0 2,9 11,6 17,8 11,4 200,4Multi-Purpose Robots 0,0 0,0 0,0 0,0 1,5 12,1 4,8 0,0 0,4 0,0 0,0 19,4 0,0 0,0 0,0 38,2Packaging Machinery 0,5 0,6 1,7 1,2 10,3 54,5 41,8 6,6 0,2 0,2 12,5 3,6 7,8 10,9 6,3 158,8Paper & Paperboard Machinery 5,4 0,1 0,2 24,5 5,1 27,1 17,1 0,4 0,3 0,4 3,1 8,7 6,9 3,7 1,6 104,6Printing Machinery 1,7 2,6 2,0 0,1 4,9 62,7 5,7 3,2 1,1 0,3 1,1 1,1 8,5 7,2 1,4 103,7Rubber & Plastics Machinery 7,3 1,7 0,9 0,5 17,1 44,9 27,2 2,5 0,2 0,3 1,9 2,0 10,9 2,4 4,5 124,2Semiconductor Machinery 1,1 0,0 0,0 0,0 2,3 7,1 0,3 13,2 0,0 0,0 0,0 0,0 2,5 4,3 0,0 30,8Textile Machinery 2,0 8,3 1,3 0,2 9,3 42,6 36,9 1,2 0,2 0,7 3,0 0,9 17,1 4,5 5,3 133,4Woodworking Machinery 2,2 0,1 1,3 1,1 1,4 33,0 21,8 0,2 0,2 0,1 1,3 0,4 1,8 0,3 1,7 67,0
Total 29,0 18,7 21,8 39,7 107,0 505,7 277,5 50,1 4,5 4,8 60,9 44,1 100,7 79,5 49,0 1393,1Total 2 % 1 % 2 % 3 % 8 % 36 % 20 % 4 % 0 % 0 % 4 % 3 % 7 % 6 % 4 % 100 %
European market for drives (inc. inverters & servo drives) by country and machine type in 2003
1000
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F&B applications matching with portfolio
Fu
nct
ion
alit
y
Flexibility
ACS350
ACS55
ACS150Conveyors
Pumps
Cutting
Fans
ACSM1 Motion
Mills
Mixers
Extruders
Punching Stamping Slicing
Bottling, labelling
Packaging machines
ACSM1 S&T
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ACSM1
Product specification
Help
ABB high performance machinery drives
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ACSM1, ABB high performance machinery drive
High performance
For synchronous and induction motors
Complete range of feedback interfaces
Modular and compact design
Solution programs
Memory unit for easy drive management
Safety as standard
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Types & ratings (1/3)Types and ratings
Standard
Option, external
* With a mains choke
Frame size A B C D E
Current & Power
Nominal currentMaximum current
2,5…7,0A5,3…14,7A
9,5…16A16,6…28A
24…46A42…80A
60…90A105…150A
110…210A165…326A
Typical motor power 0,75…3 kW 4…7,5 kW 11…22 kW* 30…45 kW* 55…110 kW
Braking chopper Braking resistor
Mains choke Mains filter (EMC)
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Frame
Height (mm)
Width (mm)
Depth (mm) *
Weight (kg) *
A 364 90 146 3
B 380 100 223 5
C 467 165 225 10
D 467 220 225 17
E 700 314 398 64
Feature / Frame A B C D E
Mounting and cooling
Cold plate variant – – ■ ■ –
Air cooled variant ■ ■ ■ ■ ■
- Back plate mounting ● ● ● ● ●
- DIN-rail mounting ● ● – – –
Removable power connectors ● ● – – –
Removable control connectors ● ● ● ● ●
Types & ratings (2/3)
Legend:
Standard
■ Product variant
Types and ratings
* without options
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Control connections
Control interface1. Status display 7-segment display Main status and
fault messages
2. Control voltage supply Internal or external supply (24VDC) input for the control unit
3. Digital I/O 6xDI, 3xDI/O, 1xRO
4. Analogue I/O 2xAI, 2xAO
5. Thermistor input Motor thermistor (PTC, KTY)
6. Drive to Drive link (D2D)
Galvanic RS-485 link for communication between drives
7. Safe Torque Off (STO) Designed for Safety Integrity Level 3 (SIL 3) acc. to IEC 61508 and Safety Category 4 acc. to EN 954-1
8. User interface (HMI) PC-tools and control panel connection (RJ45)
9. Memory unit (MU) Complete drive configuration and settings are stored in the memory unit.
12
3
4 5
67
8
9
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ACSM1 Safe Torque Off interface
STO interface
Safe Torque Off (STO)
• SIL 3 / IEC 61508, • SILCL 3 / EN 62061 • Category 4 / EN 954-1• PL e / EN 13849-1
STO
Safe Torque Off (X6)Both circuits must be closed for the drive to start.
OUT1 1OUT2 2
IN1 3
IN2 4
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Control & communication options
Three slots for control and communication options
Options DataInstall
in
Analogue & digital extensionSlot
1 or 2FIO-01 4xDI/O, 2xRO
FIO-11 3xAI, 1xAO, 2xDO
Feedback interface
Slot1 or 2
FEN-012 inputs (TTL incremental encoder), 1 output
FEN-112 inputs (SinCos absolute, TTL incremental encoder), 1 output
FEN-212 inputs (Resolver,TTL incremental encoder), 1 output
Communication
Slot 3
FPBA-01 PROFIBUS
FCAN-01 CANopen
FDNA-01 DeviceNet
FENA-01 Ethernet/IP, Modbus/TCP
1
2
3
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External options
Mains filter (EMC)
Meet category C2 level with installation including motor (max. 50m cable).
Flexibility with different external options
Mains choke Reduce harmonics and mains current RMS Reduce mains disturbance and low-frequency interference Increase the allowed DC bus continuous power
Braking resistor Convert generated kinetic
energy into thermal energy Available for different kind
of pulse duty performance Equipped with a thermal
sensor as standard
EMC standards in general
EN 61800-3/A11 (2000),product standard
EN 61800-3 (2004),product standard
EN 55011, product family standard for industrial, scientific and medical (ISM) equipment
1st environment,unrestricted distribution
Category C1 Group 1, Class B
1st environment,restricted distribution
Category C2 Group 1, Class A
2nd environment,unrestricted distribution
Category C3 Group 2, Class A
2nd environment,restricted distribution
Category C4 Not applicable
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PC Tools / Drive Studio, DriveSize
Motion Control
Technology functions, solution programs Position sequence CAM Flying cut …
Technology functions, solution programsWinderLift…
Speed & Torque Control
ACSM1 / Memory Unit ACSM1 / Power Unit, Control Unit, Control and comm. options
SynchronousAsynchronous
Positioncontrol
Speedcontrol
Motor control
Torquecontrol M E
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PC Tools / Drive Studio, DriveSize
Motion Control
Technology functions, solution programs Position sequence CAM Flying cut …
Technology functions, solution programsWinderLift…
Speed & Torque Control
ACSM1 / Memory Unit ACSM1 / Power Unit, Control Unit, Control and comm. options
SynchronousAsynchronous
Positioncontrol
M E
Speed and Torque control
Speedcontrol
Torquecontrol
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PC Tools / Drive Studio, DriveSize
Motion Control
Technology functions, solution programs Position sequence CAM Flying cut …
Technology functions, solution programsWinderLift…
Speed & Torque Control
ACSM1 / Memory Unit ACSM1 / Power Unit, Control Unit, Control and comm. options
SynchronousAsynchronous
Speedcontrol
Torquecontrol M E
Motion control
Positioncontrol
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PC Tools / Drive Studio, DriveSize
Motion Control
Technology functions, solution programs Position sequence CAM Flying cut …
Technology functions, solution programsWinderLift…
Speed & Torque Control
ACSM1 / Memory Unit ACSM1 / Power Unit, Control Unit, Control and comm. options
SynchronousAsynchronous
Positioncontrol
Speedcontrol
Torquecontrol M E
Application solutions
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Sizing tool
MCSize
PC tool for sizing the motor and drive
Motion profile and mechanics
Different kind of linear or rotary movement mechanisms
Integral part of DriveSize tool
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Other ABB products extending the portfolio
ACSM1 ACS350ACS150ACS55
Induction motorsServo motors
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ACSM1 Trainings (eLearning Modules)
1. Introduction*)2. Motion control basics3. Product specification4. Control&Performance: -
Part A Speed&Torque*) -Part B Motion
5. Servomotor theory6. Servomotors product
specification *)7. Feedback Devices8. Fieldbus communication *)
1. Tools overview *)2. DriveStudio *)3. Solution Program
Composer *)4. Motion Sizing5. MCSize6. DriveCAM (tbd)7. User Panel (tbd)8. Commissioning (tbd)9. Hands-On-Cases (tbd)
1. System Engineering Guide HW (tbd)
2. Control Engineering *)3. Sales Network Support
(tbd)4. Customer Support *)5. Competitor analysis *)6. Expert Package (tbd)
Step 1 Step 2 Step 3
*) Only For Internal Use
7. AC500 Introduction8. AC500 Configurations9. AC500 ….
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ABB Machinery Drives Portfolio is Ready
It is time to work for growth in themachinery business!
© A
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OEM Machinery applications
TekstiiliTextile
ElintarvikkeetFood & Beverage
RuiskupuristusExtruding
Liikkeen ohjausMotion Control
Pienet nosturitSmall Cranes
P ää llystysConverting
Koneen rakennusMachinery Building
Pienet J ä rjestelm ä tSmall Systems
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Some ACSM1 Cases
Stove pipe grabber in Germany Ship ramp winch in Sweden Lathe application in Spain
Lifting the curtain in Vienna Opera Tube pending in Switzerland Elevator position control in Italy
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