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ASLINKPOKAYOKE series catalog

ASLINKPOKAYOKE series


ASLINKPOKAYOKE

series catalog

Table of Contents

ASLINKPOKAYOKE series01

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・・・・・・・・・・・・・・

・・・・・・・・・・・・

・・・・

09

10

11

12

16

17

19

21

POKAYOKE terminal selection procedure

Basic transmission specification of system

・・・・・・

・・・・・

03

05

・Case example of application

◇System Overview

・・・・ 02・What is the POKAYOKE terminal?

・Reason to select AnyWire (1 to 3)

・System configuration and selection procedure

◇Product variation

・Product list (Matrix diagram)

・Product details page

・Accessories

・Master units

・Address setting

・Dimensional outlines drawing (3-view drawing)

Index

ASLINKPOKAYOKE series 02

After

After

Before

Before

When you install the POKAYOKE system,

“Picking” work to select parts from inventory according to instruction is carried out at

production sites where parts are assembled. Increase in types of parts also increases

risks to incorrectly pick parts of similar shape and approximate part name, which is a

major problem at production sites.

“Picking” on assembly/production sites

Control of human errors in picking work is an essential element for enhancement and

improvement in production ef�ciency and product quality. Systems and devices to

prevent such human-induced careless mistakes (poka) are called “POKA-YOKE,” and

currently some overseas production sites have adopted the Japanese-derived term

“POKA-YOKE,” to indicate the importance of this manufacturing challenge.

“POKA-YOKE” is a global common word

The “POKAYOKE system” comprising the AnyWire POKAYOKE terminal represents a solution to this problem simply and at low

cost. There is no need to look for parts with a list in one hand, and no errors occur in parts and quantity.

In addition, these POKAYOKE terminals into which AnyWire’s unique Sho-Haisen technology is integrated offer many advantages

such as freedom of installation, easy wiring work, �exibility in change and remodeling, and dif�culties in introduction can be

lowered.

◇ As the location of parts is informed by LED lamps, parts can be clearly identified even in a dark warehouse.

◇ As only the door for location from which parts should be taken out opens, retrieval errors never occur.

◇ As the quantity of parts is clearly instructed by 7-segment indication, errors in quantity never occur.

“POKAYOKE” terminal of AnyWire

Before & AfterPOKAYOKE Terminal System

POKAYOKE Terminal System

Conventional System

Conventional System

At an Automotive Assembly Site!At an Automotive Assembly Site!

At an Electronics Equipment Assembly Site!At an Electronics Equipment Assembly Site!


What is the POKAYOKE terminal?

Concept

Time and effort required to read a list and instructionsDo not know as to where actual parts areBecomes one-handed operationTime required to assembleIncorrect parts assembly occurs

No need to read a list or instructionsKnow where actual parts are at onceCan operate with both handsAssembly time reducedQuality improved with correct parts assembly

<Take-out>Application 1

POKAYOKE terminal for “Take-out” process

The f i rs t appl icat ion is “take-out.”

“High-mix and low-volume production” is typically the case at current production sites, and “take-out” is inevitably a major point to increasing production effi-ciency and stabilizing prod-uct quality.

A d o p t i o n o f t h e P O -KAYOKE terminal can sig-n i f i cant ly reduce work man-hours, eliminate errors in take-out of parts and also reduce worker stress.

<Throw-in>Application 2

POKAYOKE terminal for “Throw-in” process

The second application is “Throw-in.”

“Throw-in” always exists at product ion s i tes where “Take-out” exists.The POKAYOKE terminal is also used to prevent errors in “Throw-in” of parts.

A d o p t i o n o f t h e P O -K A Y O K E t e r m i n a l c a n secure conf i rmat ion of throw-in of parts. It is rec-ommended to introduce the POKAYOKE terminal for “throw-in” in conjunction with “take-out.”



Applications

<Cell production>Application 3

POKAYOKE terminal for “Cell production”

The third application is “cell production.”

The “cell production” method has become more common at production sites of “High-mix and low-volume production.”In this method in which one worker is in charge of the initial to the end of the assem-bly process, there are multiple processes, and if the worker makes any mistake, it is hard to make up for it.

Very small type which can be installed at a narrow opening and the end sur face o f a column plate is available in the POKAYOKE terminal lineup, and is also most suitable for cell production.

<Kitting: Tray service>Application 4

POKAYOKE terminal for “Kitting: Tray service” process

The fourth application is “Kitting: Tray service.”

Work in which parts which are necessary for manufac-turing of a certain product are collected in one box (kit box) as one kit is called “kitting.”

The ultimate objectives of the take-out process and kitting are the same, how-ever, detailed work instruc-tions such as quantity and sequence of take-out are required for kitting.

POKAYOKE terminal is also used at such kitting sites.



04

Applications

Reason to select AnyWire 1

Indication: 7-segment+

LED indication

SUS pipe installation holder

Pipe installation example

ADVANTAGE ①

Detection: Photoelectric transmission

Detection: Photoelectric transmission

BL227PB

-T14P02V-PPO

KAYOKE Term

inal

BL2

27XB

-T14

P02V

-CPO

KAYO

KE T

erm

inal

Indication: LED indication

BL227PB

-T14P02V-PPO

KAYOKE Term

inal

BL2

27XB

-T14

P02V

-CPO

KAYO

KE T

erm

inal

BL227PB

-T07P02V-PPO

KAYOKE Term

inal BL2

27XB

-T07

P02V

-CPO

KAYO

KE T

erm

inal

LINK IN R/W

Response: Lever switch

LINK IN R/W

Response: Pushbutton

LINK IN R/W

Detection: Photoelectric

reflection

Indication: LED indication

Instruction: Door opening/closing



Advantage

Variation inresponse

and detection

Variation inresponse

and detection

Variation inindication

and instruction

Variation inindication

and instruction

Wide lineup variety!

Installation method

also flexible!

Most POKAYOKE terminals can be installed on a 28mm diameter pipe rack as they are. Three types of pipe installation holders are available depending on workability at the time of installation (refer to the “Installation” at the right for details).Depending on the product, there is also a type to drill at the installation location and directly install with screws or bolts.

T h i s i s t h e m o s t

standard POKAYOKE

terminal with “LED indication,”

“Lever switch” and “Pipe

installation.” This is our best

seller due to its simplicity.

If you are considering which

type to buy, select this type.

When parts are long,

and openings are wide or

you wait to detect by

take-out operation and

e l i m i n a t e r e s p o n s e

operation, “Photoelectric

transmission type” is

optimal.

POKAYOKE terminal instructs on the take-out location

by opening/closing of door block openings from which

parts should not be taken out. This is most effective for

prevention of mistake.

Response is performed by lever switch.

This type uses the

7-segment for indication.

Use this product when you

require indication of numerical

values such as the number of parts.

Products of a lever switch and pushbuttons are available

for a response, allowing you to select your preference.

BasicBasic7-segment7-segment

PhotoelectrictransmissionPhotoelectrictransmission

Opening/closing of door

Opening/closing of door

InstallationInstallationHolder for pipe installation product can be selected from the following three types.

“H” is a standard mounting holder, and is the easiest installation type due to the installation bolts being tightened from the front. There is a protruding section to the structure at the bottom of the holder.

“H1” has no protrusion at the bottom of the holder, and is a type for which the bolt is tightened from the bottom (there is a protrusion on the back).

→Add “-H1” at the end of the standard model.

“SUS” is a dedicated holder installed on aluminum pipe of SUS company.

→Change the end of the standard model from “-P” to “-PS.”

SUS companyN seriesGreen frameCompatible with (outer diameter 28mm)

“H” holder “H1” holder

“SUS” holder




Advantage

06

BL227PB

-T14P02V-PPO

KAYOKE Term

inal

BL2

27XB

-T14

P02V

-CPO

KAYO

KE T

erm

inal

LINK IN R/W

ADVANTAGE ②

Because the AnyWire POKAYOKE terminal compatible with the MELSEC sequencer of Mitsubishi Electric

and many common industrial open networks can be used with general equipment, environments and tools,

there are no concerns even with the initial introduction.

MELSEC sequencer manufactured by Mitsubishi Electric Corporation

・MELSEC-Q series・MELSEC-L series・MELSEC-F series

Various open networks・CC-Link（Ver.1.10/Ver.2.00）　・DeviceNet・CC-Link IE Field　・PROFIBUS・SLMP　・EtherNet/IP　・Modbus/TCP

MELSEC-L seriesMELSEC-Q series MELSEC-F series

Compatible with various

controller networks!

DeviceNet PROFIBUS Ethernet

07



Advantage


ADVANTAGE ③

Slimmed-down!

Conventional method Sho-Haisen method

Bundle of cables is on controller side···

You can sandwich wire in a sleeve even in the middle or at the end of an electric wire.

Clamp with a dedicated tool to crimp.(See the accessory items.)

T-branch, 4-branch or extension is allowed.Working time is signi�cantly reduced.

Remote headAppearance ofARW-RH

ASLINKPOKAYOKE seriesAdvantage


ASLINKPOKAYOKE series 08

Appearance ofARW-04

Name of each part of ARW-04

Of course, Sho-Haisen!

Easy branching!

Address setting!

Ring for strap

Position of light emitting and receiving part

(yellow part)

POWER indication lamp

Comment indication part (7-segment 6 digits)

RH (Remote head)

Connection connector (Side)

POWER (CLEAR) button

R button

DOWN button

SELECT button

UP button

L button

SET button

Operation mode indication lamp

- Branching can be made even in the middle of wiring because of crimping.

- No waste is produced because an electric wire is not cut/sheath is not stripped.

- There is no difference between male and female, and are the same models, so it is easy to understand.

The POKAYOKE terminal which “AnyWire of

Sho-Haisen” delivers is of course “POKAYOKE

[Sho-Haisen] terminal.”

Connection can be made only by

branching from the main line

without requiring connection of

individual terminals with a

con t ro l l e r i n one- to -one

wiring.

Transmission line of the POKAYOKE terminal is equipped with a link connector (LP connector) as standard. The link connector allows for branching and extension work without electric wire cutting and sheath stripping. Work time can also be reduced, and no electric wire or sheath waste, etc., is produced.

Address setting method for the AnyWire POKAYOKE terminal is to use an address writerto read and write address in a non-contact state. Refer to page 19 for address setting. Refer to and con�rm by the product instruction manual of each product for details of each product.

Con�guration of the POKAYOKE system requires a “Master unit” and “Terminator” in addition to the POKAYOKE terminal,

and an “electric wire” and “connector” connecting them, and “24V DC stabilized power source.”

MELSEC-L

Terminator(Waveform forming module)

MELSEC-Q

For the MELSEC sequencer

For CC-Link・CC-Link IE Field

For DeviceNet・PROFIBUS

EtherNet/IP・Modbus/TCP

SLMP

MELSEC-F

DC24V


System ConfigConfiguration of POKAYOKE system

ASLINKPOKAYOKE series09　　　　

BL227PB

-T14P02V-PPO

KAYOKE Term

inal

BL2

27XB

-T14

P02V

-CPO

KAYO

KE T

erm

inal

BL227PB

-T07P02V-PPO

KAYOKE Term

inal BL2

27XB

-T07

P02V

-CPO

KAYO

KE T

erm

inal

LINK IN R/W LINK IN R/W

LINK IN R/W

Selection of master unit

Terminator

Selection of terminal

Connector and cable

N a r r o w d o w n t h e P O K A Y O K E terminals you want to use wi th reference to features of individual products such as

“indication, instruction,” “response, detection” “how to install,”

and site environment and purpose for introduction.

Select the master unit to be used for your POKAYOKE system according to the sequencer and open network to be (schedule) used.

A l l POKAYOKE te rmina ls a re shipped with a link connector (LP connector) connected.The LP connector is a crimp type connector with no dist inct ion between female and male, and the branch point can be provided at any location without cutting the main line.If a “4-core �at cable” which is the same as that used for the terminal i s used , w i r i ng wo rk can be performed easily and quickly.

The AnyWire Terminator is different from “Terminal resistor” in general, and incorporates a circuit to form a transmission waveform. Make sure to install one piece in one system at the most remote end of the branch.

“Number of occupied points” and “consuming current” vary with each product, which causes the number of connectable units to vary.Suf�ciently con�rm the speci�cations referring to the catalog and Product Guide (Product instruction manual) to determine the con�guration.*A compatible l ineup for every product feature can be con�rmed in the product matrix diagram on pages 05 and 06, and page 11.

*Preparation is under way so that Product Guide of the POKAYOKE terminals can be downloaded from our website.

Contact the support dial described at the end of the manual until preparation is completed.


Specification

10


ASLINKPOKAYOKE basic transmission specifications

Transmission clock

Transmission distance/supply current

Number of connection points

Transmission method

Connection mode

Transmission protocol

Error control

Number of connection I/O points

RAS function

Electric wire used

Interface power

Gateway power

27kHz (37μs)

Up to 128 units

DC power supply superimposed total frame/cyclic method

T-branch method, multi-drop method, star wiring method, tree branch method

AnyWireASLINK protocol

Double check, checksum

Up to 512 points (Input 256 points/output 256 points)

Transmission line disconnection detection function, transmission line short-circuit detection function, transmission circuit drive power drop detection function ID (address) redundant/non-setting detection function

- General-purpose 2-wire/4-wire cable (VCTF, VCT 0.75 to 1.25mm2, rated temperature 70ºC)- General-purpose electric wire (0.75 to 1.25mm2, rated temperature 70ºC) - Dedicated �at cable（0.75mm /1.25mm22 , rated temperature 90ºC)

Circuit: (Supplied from a sequencer, bus side)

Voltage +5[V]±5% Current 0.2[A] max.

Transmission line driver: (Supplied to a front panel terminal)

Voltage 24[V] DC+15 to -10% (21.6 to 27.6[V] DC) Ripple 0.5[V]p-p max.

Current 0.1[A] (when 128 slave units are connected, not including load current)

Size Transmission distance DP-DN allowable supply current

Voltage 24[V] DC+15 to -10% (21.6 to 27.6[V] DC) Ripple 0.5[V]p-p max.


■Performance specifications

■Transmission cycle time

Transmission cycle time is time to update input and output data of the master unit and all slave units..

■Precautions on transmission

Ambient temperature use

Ambient temperature storage

Ambient humidity use

Ambient humidity storage

Atmosphere use

Altitude use *1

Pollution level *2

0 to 55℃

-25℃ to 75℃

No corrosive gas

0 to 2000m

2 or less

10 to 90%RH, No condensation

■General specifications

*1 Do not use or store the AnyWireASLINK equipment in an environment pressurized above the atmospheric pressure at altitude 0m. Malfunction may result.*2 This is an index showing the degree of generation of conducting substance in an environment where the equipment is used. Pollution level 2 means generation of

non-conducting pollution only. However, temporary conduction may occur by accidental condensation in this environment.

50m or less

Exceeding 50m, 100m or less


50m or less



50m or less



2A or less

1A or less

0.5A or less

1.2A or less

0.6A or less

0.3A or less

0.8A or less

0.4A or less

0.2A or less

1.25mm2

0.75mm2

0.5mm2

Transmission I/O point number setting

1 transmission cycle time 2.3ms 3.5ms 5.9ms 10.6ms

512 points(Input 256 points, output 256 points)




◇ series to 24V and 0V at a position where 4-core running starts together (immediately below the master unit in general connection state). (Maximum

allowable current 10A/DC24V)

→→ In both cases when collectively supplying from the power source for master and when supplying from local power source, these shall be inserted.

→

Ind

ica

tio

n,

ins

tru

cti

on

me

tho

d

Response, detection method

LED

ind

icat

ion

onl

y

BL227XB-K02V-P φ28 BL227XB-K02VN-P φ28 φ28

BL227XB-K06MN-P φ28BL227XB-K06M-P φ28

BL227XB-F04V-P φ28

BL227XB-K71V-P φ28 BL227XB-K71VN-P φ28

→Refer to page 12 for details.




→Refer to page 12 for details. →Refer to page 12 for details. →Refer to page 13 for details.



*Speci�cations of each modelare indicated by icon.

◆ Installation method

M4 screwM4

φ28 pipeφ28

Pushbutton switch typeLever switch type Photoelectric typeRe�ection type (downward) Transmission type

◇ 7-segment indication [one digit] ◇ 7-segment indication [one digit]

Model of BL227XB-K02V-P is classified as BL:227:XB-:K:02:V: :-P, and can be used as a reference for confirmation of the specifications.

Number of occupied points/number of 7-segment digits

LED indicationShape/structureNo mark: Standard typeK: Standard compactF: Door opening/closing type

-02: 2 points including input and output*There are some points according to the number of points.-71: 7-segment one digit

V: Selection of one color from seven colorsM: RGB independent ON/OFF

Response methodNo mark: Lever switchN: Pushbutton switchL: Photoelectric downward re�ection

◆ Model *The following is a simpli�ed description. Keep this in mind as a reference because there are some exceptions.

List of POKAYOKE terminal productsS

elec

tion

type

Se

lec

tio

n o

f o

ne

co

lor

fro

m

seve

n c

olo

rs

Sel

ectio

n ty

peS

ele

cti

on

of

on

e c

olo

r fr

om

se

ven

co

lors

Com

bina

tion

type

RG

B e

ach

colo

rIn

de

pe

nd

en

t O

N/O

FF

Doo

r op

ening

/clos

ing

+ LED

indic

ation

7-se

gmen

t in

dic

atio

n+ L

ED in

dicati

onS

elec

tion

type

Se

lec

tio

n o

f o

ne

co

lor

fro

m

seve

n c

olo

rs

One digit

BL227XB-K02VL-P BL227PB-T07P02V-P M4

BL227XB-T07P02V-C M4

BL227PB-T14P02V-P M4

BL227XB-T14P02V-C M4

Green◆The color of LED indication

“Selection type”：The indication color of this terminal can be selected from seven colors.“Combination type”：The indication color of this terminal can be set from 7 kinds of color by a combination of RGB.

Red

Blue

Yellow

Sky blue

Purple

White

*The actual color is close to orange


Variations

11 ASLINKPOKAYOKE series



Products

12

Indication: LED (selection, combination)

◇Response: Lever switch

◇Response: Pushbutton switch

◇Detection: Photoelectric downward reflection type

*All prices exclude consumption tax.

◆Address writerOpenARW-04Non-

contact typeAddress writer (general-purpose)

OpenARW-04-RHNon-contact typeAddress writer ARW-04 + Infrared ray remote head

OpenARW-RHNon-contact typeInfrared ray remote head for address writer

φ28 pipe

φ28 pipe Open

Open

BL227XB-K02V-P1 1

BL227XB-K06M-P1 3

Lever switch

Lever switch

◆ LED indication: Selection type Lever switch type

◆ LED indication: Combination type Lever switch type

◆ Option

21

21

22--

A027-HP28-5P φ28 pipe[H] holder φ28 pipe installation holder lower tightening type (including 5 pieces)

A027-HP28-H1-5P φ28 pipe[H1] holder

*φ28 pipe installation holder is included with the POKAYOKE terminal (φ28 pipe installation type). Single part is an option for change of installation and repair.

A027-HP-SUS2SUS pipe[SUS] holder

Standard price (￥)Product speci�cations ModelInstallation

Open

Open

Open

Open

Page ofdimensionaloutlines drawing

222222-Terminal A027-LES-01-5PReplacement rubber lever set

(including cover, lever, ring respectively 5 pieces)

・Common

Indication, instruction Installation

Number ofI/O points

Input Output Model

Response, detection

Page of dimensionaloutlinesdrawing

Standardprice (￥)

L E D

Standard compact type

BL227XB-K02V-PBL227XB-K06M-P

One colorselection type


Number ofI/O points

Input Output Model

Response, detection


Standardprice (￥)

Combinationtype

Standard price (￥)Product speci�cations ModelTypePage of

dimensionaloutlines drawing

φ28 pipe installation holder back tightening type (including 5 pieces)


356

Consumptioncurrent(mA)

24Vside

356

Consumptioncurrent(mA)Trans-mission

side24Vside

◆ LED indication: Selection type Pushbutton switch type

◆ LED indication: Combination type Pushbutton switch type φ28 pipe

φ28 pipe Open

Open

BL227XB-K02VN-P1 1

BL227XB-K06MN-P1 3

Pushbutton 21

21PushbuttonL E DCombinationtype


BL227XB-K02VN-PBL227XB-K06MN-P

356


24Vside

356


24Vside


Number ofI/O points

Input Output Model

Response, detection


Standardprice (￥)


Number ofI/O points

Input Output Model

Response, detection


Standardprice (￥)

φ28 pipe OpenBL227XB-K02VL-P3561 1Downwardreflection

◆ LED indication: Selection type Photoelectric　downward re�ection

22

*The above models are equipped with “H” holder as a standard.*When installing “H1” holder, add “-H1” at the end of the standard model.*When installing “SUS” holder, change the end of the standard model from “-P” to “-PS.”

Indication, instruction

Consumptioncurrent(mA) Installation

Number ofI/O points

Input Output 24Vside Model

Response, detection


Standardprice (￥)


BL227XB-K02VL-P

Trans-mission

side

Trans-mission

side

Trans-mission

side

Trans-mission

side

Products

13



Indication: LED (selection) Detection: Photoelectric transmission type


1

BL227PB-T14P02V-PBL227XB-T14P02V-C

BL227PB-T07P02V-PBL227XB-T07P02V-C

Open

Open

Open

Open

Open

Open

33

55

1 1

11 1

A027-T07PCM4 screw

M4 screw

M4 screw

M4 screw

Protective bracket for transmission type terminal (Dust-proof: 70mm)(including 1 piece)

A027-TPSM4-5P φ28 pipe

φ28 pipe

φ28 pipe installation holder for transmission type terminal (Dust-proof: 70mm)φ28 pipe installation holder for transmission type terminal (Dust-proof: 140mm)

A027-T14PCProtective bracket for transmission type terminal (Dust-proof: 140mm)(including 1 piece)

A027-TSM4-5PInstallation screw set for transmission type terminal(for product with no protective bracket) (including 5 pieces)Installation screw set for transmission type terminal(for product with protective bracket)(including 5 pieces)

A027-T07PHP28-H1A027-T14PHP28-H1

M4 screw

M4 screw

M4 screw

M4 screw

300300

10001000

2121

2121

--

2121

2121

◆ LED indication: Selection type Photoelectric transmission type (Dust-proof: 70mm short)

・Option

◆ LED indication: Selection type Photoelectric transmission type (Dust-proof: 140mm long)

◆Address writerOpenARW-04

OpenARW-04-RHOpenARW-RH

22--

Open

Open

Open

OpenTransmission (light emission)Transmission (light reception)

Lightaxis

Maximumdetectiondistance(mm)

Transmission (light emission)Transmission (light reception)





Standard price (￥)Product speci�cations ModelInstallationPage of



Number ofI/O points

Input Output Model

Response, detection


Standardprice (￥)

Non-contact typeAddress writer (general-purpose)

Non-contact typeAddress writer ARW-04 + Infrared ray remote head

Non-contact typeInfrared ray remote head for address writer



152.5202.5

162.5252.5


24Vside

Trans-mission

side

Products

14



Instruction: Door opening/closing + LED (selection) Response: Lever switch type



□Arm raising angle □Arm lowering delay time

22 φ28 pipe Open2 2Lever switch BL227XB-F04V-P

◆Door opening/closing + LED indication: Selection type Lever switch type

◆Address writerOpenARW-04


◆ Option

22--

A027-HP28-5PA027-HP28-H1-5P


A027-HP-SUS2

Open

Open

Open

222222- A027-LES-01-5P

・Common

Open

012345678910

012345678910

Set value Delay time (Second)

01

2

3

4

567


Number ofI/O points

Input Output Model

Response, detection


Standardprice (￥)

＋Door

“Address,” “Door arm raising and lowering angle” and “door arm lowering motion delay time” can be set by address writer.*“Door arm raising and lowering motion speed setting” cannot be performed.

Arm raising angle can be set at seven stages up to approximately 180°. Adjustment can be made when the door collides with the shelf or work.Write No. of approximate position where you want to stop the door in angle setting mode of the address writer.*The angle is an approximate one, and the angle cannot be strictly designated.

When the unloading indication lamp is lit (output is turned ON), the arm is raised in conjunction with the lamp, and when the lamp is unlit (output is turned OFF), the arm is automatically lowered after a certain time.This delay time until the arm is lowered can be set at 11 stages.

Non-contact typeAddress writer (general-purpose)

Non-contact typeAddress writer ARW-04+ Infrared ray remote head






φ28 pipe[H] holder φ28 pipe installation holder lower tightening type (including 5 pieces)

φ28 pipe[H1] holder

SUS pipe[SUS] holder

TerminalReplacement rubber lever set (including cover, lever, ring respectively 5 pieces)



one colorselection type

Stanby　19Motion 5226


24Vside

Trans-mission

side

Products

15



Indication: 7-segment + LED (selection) Response: Pushbutton switch

Indication: 7-segment + LED (selection) Response: Lever switch type


22 φ28 pipe BL227XB-K71VN-P1 5

◆ 7-segment + LED indication: Selection type Pushbutton switch type

＋


Standard compact type BL227XB-K71VN-P

Pushbutton Open


Number ofI/O points

Input Output Model

Response, detection


Standardprice (￥)

7-segment one color

selection typeOne digitOne digit 486


24Vside

◆ 7-segment + LED indication: Selection type Lever switch type

22 φ28 pipe OpenBL227XB-K71V-P1 5Lever switch＋


Standard compact type

BL227XB-K71V-P

OpenARW-04


22--

A027-HP28-5PA027-HP28-H1-5PA027-HP-SUS2

Open

Open

Open

222222- A027-LES-01-5P

Open

7-segment one color

selection typeOne digit


Number ofI/O points

Input Output Model

Response, detection


Standardprice (￥)

◆Address writerNon-

contact typeAddress writer (general-purpose)

Non-contact typeAddress writer ARW-04 + Infrared ray remote head





◆ Option φ28 pipe[H] holder φ28 pipe installation holder lower tightening

type (including 5 pieces)

φ28 pipe[H1] holder

SUS pipe[SUS] holder



TerminalReplacement rubber lever set (including cover, lever, ring respectively 5 pieces)

・Common



486


24Vside

Trans-mission

side

Trans-mission

side

Products

16*All prices exclude consumption tax.



Accessories

◆AnyWire Cable/Connector (AnyWire transmission cable & connector)

◇Flat cable appearance photo

LP connector (10 connectors included)*Crimp type link connector (Allowable current 5A)

Open

Crimping tool for LP connector

FK4-125-100Flat cable (100m winding)(Conductor resistance 0.027Ω/m·Allowable current 5A)

Standard price (￥)Product speci�cations ModelDetails

For cabtire cable (Coating outer diameter φ2.1 to 2.4mm Cover: Orange Body: Black)

OpenFor 4-core �at cable (1.25sq) (coating outer diameter φ2.54mm Cover: White Body: Red) Pin protector type LP4-WR-10PLP4-OR-10P

Open

OpenCrimping tool dedicated to LP connector (The connector can be crimped by pliers, etc., however, a dedicated tool is recommended) LP-TOOL

Body colorRed: for wire diameter size 1.25sqBlack: for wire diameter size 0.75sq 4-

pol

e

4-core �at cable (AWG16 (1.25sq) × 4-core Insulating coating outer diameter φ2.5±0.1mm)

4-core �at cableAWG16 (1.25sq)×4-core

(DN:DP:0V:24V from the left)

When using in combination with the dedicated �at cable and LP connector (link connector), connect wires so that the black electric wire (DN line) is on the hinge side (No. 1) of the connector body as shown in the photo.

Terminator (terminator for AnyWireASLINK)

◆Terminator (Waveform shaping module)

BT0 OpenTransmission wave shaping module (with polarity) cable connection (attachment holder included)

Standardprice(￥)ModelDimensions

(mm)

44x24.5x12

Product speci�cations

Filter (filter for AnyWireASLINK)

◆Filter

ANF-01 OpenFilter for 24V line

Standardprice(￥)ModelDimensions

(mm)

92x53x41

Product speci�cations

*If any of the side-by-side lines of DP, DV, 24V and 0V exceeds the total length of 50m in a power supply system to be supplied, insert this filter.*Sufficiently confirm the specifications reffering to the Product Guide (Product instruction manual).

Products

17


ASLINKPOKAYOKE series *All prices exclude consumption tax.

◆Interface for MELSEC-L/MELSEC-Q/MELSEC-F series◆Bridge unit for CC-Link/CC-Link IE Field

LJ51AW12AL*Sold by Mitsubishi Electric Corporation

MELSEC-LAnyWireASLINKMaster unit

FX3U-128ASL-M*Sold by Mitsubishi Electric Corporation

MELSEC-FAnyWireASLINKMaster block

NZ2AW1C2AL*Sold by Mitsubishi Electric Corporation

CC-Link-AnyWireASLINKBridge unit

L02SCPU, L02SCPU-P, L02CPU, L02CPU-P, L06CPU, L06CPU-P, L26CPU, L26CPU-P, L26CPU-BT, L26CPU-PBT, LJ72GF15-T2

32 points (I/O allotment: Interior 32 points)

Mass90.0(H) × 28.5(W) × 104.5(D) 200g

32 points (I/O allotment: Interior 32 points)

Mass 200g98.0(H) × 27.4(W) × 100.0(D)

Circuit: (supplied from L bus side) Voltage +5[V]±5% Current 0.2[A] max.

Transmission line driver: (Supplied to front panel terminal)

Voltage 24[V] DC +15 to -10% (21.6 to 27.6[V] DC) Ripple 0.5[V]p-p max.


Circuit: (supplied from Q bus side) Voltage +5[V]±5% Current 0.2[A] max.




Voltage 24[V] DC +15 to -10% (21.6 to 27.6[V] DC)

Current 0.2[A] (when 128 slave units are connected, not including load current)Transmission line driver: (Supplied to front panel terminal)

Corresponding CC-Link Ver. 1.10, Ver. 2.00 (Switched by setting)

Voltage 24[V] DC +15 to -10% (21.6 to 27.6[V] DC)

Current 0.3[A] (when 128 slave units are connected, not including load current)Transmission line driver: (Supplied to front panel terminal)

Corresponding CC-Link IE Field

FX3G (Ver.1.00～）, FX3U (Ver.2.20～）, FX3GC (Ver.1.40～）, FX3UC (Ver.2.20～）

Q06CCPU-V-H01,

Q00JCPU,

Q00CPU,

Q01CPU,

Q02CPU,

Q02HCPU,

Q06HCPU,

Q25HCPU,

Q02PHCPU,

Q06PHCPU,

Q12PHCPU,

Q25PHCPU,

Q12PRHCPU,

Q25PRHCPU,

Q00UJCPU,

Q00UCPU,

Q01UCPU,

Q02UCPU,

Q03UDCPU,

Q04UDHCPU,

Q10UDHCPU,

Q13UDHCPU,

Q20UDHCPU,

Q26UDHCPU,

Q03UDECPU,

Q04UDEHCPU,

Q10UDEHCPU,

Q13UDEHCPU,

Q20UDEHCPU,

Q26UDEHCPU,

Q50UDEHCPU,

Q100UDEHCPU,

Q04UDVCPU,

Q12HCPU,

Q06UDHCPU,

Q06UDEHCPU,

Q03UDVCPU,

Q06UDVCPU,

Q26UDVCPU,

Q13UDVCPU,

Q06CCPU-V,

Q06CCPU-V-B,

Q12DCCPU-V,

Q24DHCCPU-V

QJ51AW12AL*Sold by Mitsubishi Electric Corporation

MELSEC-QAnyWireASLINKMaster unit

Voltage +5[V] Current 0.13[A] max.




Circuit: (Supplied from additionally installed cable side)

*Sold by Mitsubishi Electric Corporation

NZ2AW1GFAL

CC-Link IE Field－AnyWireASLINKBridge unit

OpenFieldBus sideSupport protocol

Corresponding CPU*1

Power supply

Number of occupied input/output points

Outer dimensions (mm)


Corresponding CPU*1

Corresponding CPU*1


Set to Ver. 1.10 (1 station, 2 stations, 3 stations, 4 stations selected) or Ver. 2.00 (4 stations �xed, expanded 2 times setting)

Mass 200g105.5(H) x 43(W) x 86(D)

Number of occupied stations


Mass 200g105.5(H) x 43(W) x 86(D)Outer dimensions (mm)

8 points

Mass 200g90.0(H) × 43.0(W) × 95.5(D)



Power supply

Power supply

Power supply


Power supply

*1 Con�rm details for the �tting number to corresponding CPU and other limitations with the AnyWireASLINK master unit users manual of each product published by Mitsubishi Electric Corporation.

Master Units

Products

18


ASLINKPOKAYOKE series*All prices exclude consumption tax.

◆Gateway for OpenFieldBus/EtherNet

◆Common

AnyWireASLINKDeviceNetGateway*2

B2G78-D1Mass 190g105.8(H) × 43(W) × 86(D)





Power supply

AnyWireASLINKPROFIBUSGateway*2

B2G78-PB1Mass 190g105.8(H) × 43(W) × 86(D)





Power supply

*2 Contact our sales division for digital link function relationship of B2G78-D1, B2G78-PB1 and B2G28-E1.

AnyWireASLINKEthernetGateway*2

B2G28-E1Transmission line driver: (Supplied to front panel terminal)




Power supply


Transmission clock

Number of connection points

Transmission method

Connection mode

Transmission protocol

Error control

Number of connection I/O points

RAS function

Electric wire used

27kHz (37μs)

Up to 128 units

DC power supply superimposed total frame/cyclic method

T-branch method, multi-drop method, star wiring method, tree branch method

AnyWireASLINK protocol

Double check, checksum

Up to 512 points (Input 256 points/output 256 points)However, up to 128 points for FX3U-128ASL-M (input + output ≦ 128 points) (number of input points is prioritized in case of input + output ≧ 128 points)

Transmission line disconnection detection function, transmission line short-circuit detection function, transmission circuit drive power drop detection functionID (address) redundant/non-setting detection function

- General-purpose 2-wire/4-wire cable (VCTF, VCT 0.75 to 1.25mm2, rated temperature 70ºC)

- General-purpose electric wire (0.75 to 1.25mm2, rated temperature 70ºC)

- Dedicated �at cable (0.75 mm2/1.25mm2, rated temperature 90ºC)

Corresponding DeviceNetOpenFieldBus sideSupport protocol

Corresponding PROFIBUSOpenFieldBus sideSupport protocol

MC protocolEtherNet/IP

Modbus/TCP

EtherIP command: Responding to List Service, List ldentity, Register Session, Send RR Data, SendUnit dataCIP command: Responding to Get Attribute All, Get Attribute Single, Send Unit DataResponse command(0x02) Read Discrete Inputs: BIT IN, (0x01) Read Coils: BIT OUT, (0x05) Write Single Coil: BIT OUT(0x0F) Write Multiple Coils: BIT OUT, (0x04) Read Input Registers: WORD IN, (0x03) Read Holding Registers: WORD OUT(0x06) Write Single Register: WORD OUT, (0x10) Read Multiple Registers: WORD OUT

Mass 170g104(H) × 40(W) × 86(D) Standard price (￥) Open

Standard price (￥) Open

Standard price (￥) Open

Master Units

Address Setting

19 ASLINKPOKAYOKE series


Address setting method

Structure of address

Address setting by address writer

LINK IN R/WA027XB-K02VN-P

The address of the �rst address is “0.” Then, the address of the next terminal is, as a rule,

“address set value of immediately previous terminal” + “number of occupied points of immediately previous terminal (Number of inputs or outputs, whichever is greater),”

Set an address over the semi-transparent cover

Input 2 point

Output 2 pointInput 1 point

Output 3 point

Input 1 point

Output 5 point

Input 1 pointOutput 1 point [Output is common to light

emission and reception]

Number of input and output points

Number of occupied pointsNumber of inputs or outputs,whichever is greater

Head address setting

2 3 5 1

0 2 5 10

<Example of setting>LINK IN R/W

A027XB-K71MN-PLINK IN R/W

A027XB-K02VN-P

Address setting method for the AnyWire POKAYOKE terminal is to use an address writerto read and write address in a non-contact state.

AnyWire POKAYOKE terminals inform of the existence of terminals to a controller on the upper order by setting the head address of individual terminals. The address is represented by a decimal number, and can be set in units of 1 bit.*Maximum

number of points varies with the system configuration. Contact us for details.

Examples of setting in the case that some types of POKAYOKE terminals are combined are shown below.

and values for the number of occupied points are sequentially added. As the number of occupied points differs with each terminal, refer to and confirm by the introduction page of each product.

It is not necessary that the address set values are in connecting order. If addresses are set without duplication even when the connecting orders are exchanged by remodeling or expansion, operation can be made. And it is not necessary to always set without a margin. If there are number of points to spare and expansion, etc., is expected in the future, skip some addresses when setting.

■Name of each part

Address writer ARW-04

ARW-RH

ARW-04

Ring for strap

Position of light emitting andreceiving part (yellow part)

POWER indication lamp

Comment indication part (7-segment 6 digits)

RH (Remote head)

Connection connector (Side)

POWER (CLEAR) buttonR button

DOWN button

SELECT button

UP buttonL button

SET button

Operation modeindication lamp

■Reference of approach when address is set and confirmed

Light emitting and receiving part

When setting an address, be careful of the following.

(Image of operation)Setting port

◇Perform operations of address setting by the address writer with transmission signal and power fed to the POKAYOKE terminal, and reset the power after completion of setting to reflect the setting.

When any change is made in direct mode, the changed content is immediately reflected, therefore, unexpected motion may be caused, and this is very dangerous.

◇Refer to and confirm by the manual for details.

When i t is di f f icul t to hold ARW-04 at narrow locations, use an optional remote head. (Model: ARW-RH)

*Example: ARW-04 and POKAYOKE terminal o f p h o t o e l e c t r i c transmission type

Up to approx. 20mm

Setting port

Approx.20°

Approx.20°

Light emittingand receiving part

Setting port

BL2

27PB

-T07

P06M

-PPO

KAYO

KE T

erm

inal

BL227XB

-T07P06M-C

POKAYO

KE Terminal

Products

20



＜ MEMO ＞

Dimensions

21　　



*Refer to page 22 for dimensional outlines drawings of φ28 pipe installation holder, SUS pipe installation holder and address writer excluding those for transmission type.

Unit: mm

Dimensional outlines drawing

BL227XB-K02V-PBL227XB-K06M-P

(150)

4=24V3=0V

60

36

2=DP1=DN

4=24V3=0V2=DP1=DN

24.1

25 18 (18)

18 9

30

7.5

51.6

66

Hexagon socket head cap screwM6 × 15 (Included)Tightening torque1.5 ~ 2 N·m

Commercially available round pipeφ28.0


BL227XB-K02VN-PBL227XB-K06MN-P

60

24.136

18 9

3051.6

Hexagon socket head cap screw tightening hole

25 18

4

(18)

(Operation stroke: 3mm)

(150)

UL 202764-core × No.23AWGφ4.6 Gray


BL227PB-T14P02V-P ／ BL227XB-T14P02V-CBL227PB-T07P02V-P ／ BL227XB-T07P02V-C

A027-T14PCA027-T07PC

62

47

3

162616

8.41.2

27

15.5

2-R2.25

R1

70

3-φ4

R5.5

56 2828

3

13.513.5

4

8.4

15.5

1.2

132

5-φ6

27

2-R2.25

94

140

R5.5

A027-T07PHP28-H1 A027-T14PHP28-H1

73

62

11

33

40.3

2-φ3.5



143

132

40

40

11 40.3

33

2-φ3.5



(300)

62 52

70

8

Compatible with M4 hexagon nut

3

2427

R2

1=DN2=DP3=0V4=24V

(300)

6252

70

8

Compatible with M4 hexagon nut

3

2427

R2

1=DN2=DP3=0V4=24VBL227PB-T07P02V-P BL227XB-T07P02V-C

3

2427

R2

122

(300)

140

132

Compatible with M4 hexagon nut 1=DN

2=DP3=0V4=24VBL227PB-T14P02V-P BL227XB-T14P02V-C

8

3

2427

R2

122

(300)

140

132

Compatible with M4 hexagon nut1=DN

2=DP3=0V4=24V

8

Dimensions

22



Dimensional outlines drawing

BL227XB-F04V-P

18 (18)110

36

365

13

(66)

36

(150)

18 9


30HKV4-core × AWG18

1=DN2=DP3=0V4=24V

1=DN2=DP3=0V4=24V

1=DN2=DP3=0V4=24V(138)

(19.5

)40

M4

tap


Commercially available round pipeφ28.0 BL227XB-K71V-P


4

25 18 (18)

(150)

18

36

924.1


51.6

30

60




(150) 4

25 18 (18)

18

36

9

24.1

51.6

30

60



BL227XB-K71VN-P BL227XB-K02VL-P

(150)


25

4

18 (18)

Unit: mm


1=DN2=DP3=0V4=24V





ARW-04 A027-HP28-5P

12.7

518

4.5

2.51.5

15

18 (18)

2

60

36

3040

2-φ4

18

18

1

4



A027-HP28-H1-5P

40

2-φ

4

M6 �ange nut

60

36

18

418 (32)



A027-HP-SUS2

60

36

40

18

(7.3

)7.3

15.3516

2-∅3.5

M6x25Hexagon socket head cap screw

100

61 19

60

36

24.1

18 9

30

51.6

(15)

(16.8)

Price, speci�cations and design may be subject to change without notice.

Contact

□□

Contact by mail [email protected] by website http://www.anywire.jp

2016 copyright Anywire Corporation in Japan. October 2016 aspicpca-e

<Warranty> <Notes on Safety> ●: WARNING ○: CAUTION◇Warranty period

The warranty on the delivered Product shall continue to be effective for one (1) year after the delivery thereof to a location designated by the original owner.◇Scope of warranty

Should a defect occur in any part of the Product during the foregoing warranty period when it is used normally in accordance with the speci�cations described in this User's Manual, the Company shall replace or repair the defect free of charge, except when it arises as a result of:

(1) Misuse or abuse of the Product by the owner;(2) Fault caused by reason of other than the delivered Product;(3) The unauthorized modi�cation or repair of the Product by any person other than the Company's personnel;(4) Any unusual force of nature, disaster or other cause beyond the Company's control.

The term "warranty," as used herein, refers to the warranty applicable to the delivered product alone. The Company shall not be liable for consequential or incidental damage resulting from any malfunction.◇Repair at cost

After the expiration of the warranty period, the owner shall be responsible for all costs and expenses incurred for the troubleshooting and repair of the Product. Even during the warranty term, the Company shall repair any defects arising from causes other than within the scope of the warranty as speci�ed above, at the owner's cost.

●System Safety- This system is intended for general industrial applications. It does not include functions for supporting applications requiring higher levels of safety such as safety-related devices or accident prevention systems. The product must not be used for these purposes.

- Always turn off the power before attempting to mount or replace.

○System power supplyUse a stable, 24V DC power supply. Use of an unstable power supply may cause problems with the system.

○Separately route high-voltage and power cablesAlthough the system has a high noise margin, separate the transmission line and the input/output cables from the high voltage line and the power line.

○Connector and terminal connection* Pay careful attention to the length and installation of cable wiring to ensure that connectors and cables are neither overloaded nor disconnected.* Make sure to prevent any metal objects from getting inside the connectors or the terminal blocks.* Short-circuits caused by metal objects or mis-wiring are likely to damage the device.

○Do not impose any external loads on the units. Doing so may cause a failure.○Do not disconnect or reconnect between the transmission line and slave units. A malfunction may occur.○Use the POKAYOKE terminal series, DB A20 series, Bitty series within the range of the speci�cations and conditions speci�ed in each manual.

Comments/suggestions about AnyWire products:

ISO9001 / 1400Certi�cation

ISO9001 Applicable scope: Headquarters, East Japan Of�ce, Kyoto FactoryISO14001 Applicable scope: Headquarters, Kyoto Factory

Anywire Corporation

http://www.anywire.jp

□ Headquarters1 Babazusho, Nagaokakyo-shi, Kyoto 617-8550 JAPAN

Mapping catalogDB A20 series catalogAnyWireASLINK system catalog

POKAYOKE catalog

カタログ ASLINKPOKAYOKE 英語 PDF - AnyWire · The cell production method ... SUS pipe...

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