『철강산업의 스마트팩토리 사례』 - · PDF file- 3D로 Real Factory와 동일한...

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『철강산업의 스마트팩토리 사례2015. 3.18 POSCO ICT 컨설팅 그룹 홍승민 파트너 스마트 팩토리 이해 철강산업의 스마트팩토리 철강산업 적용사례

Transcript of 『철강산업의 스마트팩토리 사례』 - · PDF file- 3D로 Real Factory와 동일한...

  • 2015. 3.18

    POSCO ICT

  • 1

    I.

    II.

    II.

  • 2

    , , , ,

    () ?

    : IDC (2013)

    I.

  • 3

    , ,

    () Excellency

    () ? I.

  • 4

    ?

    , 70 Smart Factory

    HMI

    CPS* Virtual

    Factory

    Manual Automation Smart

    Industry 3.0 Industry 4.0

    ,

    *CPS : Cyber Physical System

    I.

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    Smart Factory ?

    (Smart Factory) (Internet of Things) ,

    I.

  • 6

    Cyber Physical System

    Internet Of Things

    Internet Of Service

    Smart Machine

    Smart Machine

    CPS* (App Platform)

    Smart Machine

    Smart Machine

    CPS* (App Platform)

    Smart Factory

    Smart Machine

    Smart Machine

    CPS* (App Platform)

    App Platform

    App Platform

    Industry 4.0 > Smart Factory > Smart Machine

    I. Smart Factory ?

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    I.

    II.

    II.

  • 8

    ?

    , ,

    () Excellency

    II.

  • 9

    Smart Factory

    , ,

    () ()

    ,

    Smart Factory

    ? II.

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    vs.

    /

    /

    /

    SMART

    ? II.

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    I.

    II.

    III.

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    HW() SW SW HW

    ? III.

    Industry 3.0 Industry 4.0

    Machine + Software Software + Machine

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    ?

    Value

    Level 1 Level 2 Level 3 Level 4 Level 5

    Difficulty

    Ad hoc

    Foundational

    Competitive

    Differentiating

    Breakaway Jump Up

    Differentiating Breakaway Jump Up

    III.

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    Smart Factory

    ?

    /

    /

    ,

    III.

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    (, )

    (ENG,,)

    (, , /)

    Plan

    Do

    /

    ENG

    See

    Prediction/ Forecasting

    Intelligent Machine Computer Controlled

    Smart Factory

    ? III.

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    Smart Factory

    : - Scarfing -

    Centralized Observability & Controllability: -

    IoT, : -

    Big Data : - -

    Smart Factory Total Energy Optimization : - EMS,ESS

    Virtual-Factory : - / - Platform

    Environment & Safety - MPS & Plasma -

    III.

    http://www.silabs.com/products/pages/internet-of-things.aspx

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    DB

    Big Data :

    (Machine Vision)

    III.

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    ,

    CMS*

    III.

    * CMS : Condition Monitoring System)

    http://noname.tripqbz.com/439116

  • 19 :

    EMS*

    * EMS: Energy Management System

    III.

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    ,

    RFID

    RFID Tag

    https://www.youtube.com/watch?v=3VDO11ssutg

    III.

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    (G-IMC)

    *IMC: Integrated Monitoring System :

    III.

    http://blog.joins.com/media/folderListSlide.asp?uid=ggongdary&folder=49&list_id=11895252http://www.asiae.co.kr/news/view.htm?idxno=2014020509522224906

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    Dust Gas

    Clean Gas

    III.

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    III.

    LED

    LED

    BT GPS

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    Robot

    Moving

    Rail

    Torch

    Slab

    Camera

    Robot Control

    System

    High-

    resolution

    Robot Moving System

    L-1

    Network L-2

    Network

    * Scarfing Slab LNG

    III.

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    III.

    ( 1, 1) ( 0, 0)

    MES

    B

    S

    B

    PLC

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    Virtual Factory

    - 3D Real Factory

    -

    - Data

    Virtual Factory

    Simulator

    3D Data

    PLC DCS

    HMI

    Senor

    3D

    - HMI

    III.

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    Massive Connectivity Secure Registration,

    Scalable Data Transfer

    Data

    Solu

    tion

    IoT Cloud Analytics Data

    Process Data

    Data

    Feed-Back Test

    III.

    http://www.rsdsa-ca.org/Business People.jpg

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    58%

    27%

    21%

    34%

    100%

    (Dust,Sox,Nox)

    III.

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    (Order Promising)

    (Product Mix)

    (Expediting)

    (Unidirectional)

    ()

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    .