Welcome to.... Greatfoam Group Great Foam Products Co., Ltd. GF Manufacturing Co., Ltd. Integrated...

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Welcome to....

Greatfoam Group

Great Foam Products Co., Ltd.Great Foam Products Co., Ltd.

GF Manufacturing Co., LtdGF Manufacturing Co., Ltd..

Integrated Polyurethane Technology

History

Mr. Sakda Tocharoen Mrs. Naphaporn Tocharoen.

Established in 1987

Great Foam Group MilestoneGreat Foam Group Milestone

History

19871987 : Started business in : Started business in

a house garage as a house garage as ““Special Foam Part. Ltd.”Special Foam Part. Ltd.”

19891989 :: First factory: First factory: Great Foam Products Co., Ltd., Great Foam Products Co., Ltd., Located at Wor Por Aor 11 Lane ,Located at Wor Por Aor 11 Lane , Krathumban, Samut SakhonKrathumban, Samut Sakhon

1997: 1997: Relocated to larger facilityRelocated to larger facilityAt WirunrachLane,KrathumbandAt WirunrachLane,Krathumband,,Samutsakorn area 3 RaiSamutsakorn area 3 Rai

20072007 : : Estabish a new plant at Estabish a new plant at Bangpakong, ChachoengsaoBangpakong, Chachoengsao

area area 23.3.8423.3.84 Rai Rai

• Location 88 Moo 1, Nhongjok Location 88 Moo 1, Nhongjok ,,

Bangpakong, Chachoengsao Bangpakong, Chachoengsao 2413024130

• TelephoneTelephone 038038--578 652-578 652-5656

• FaxFax 038-038-578 657-58578 657-58• E-Mail E-Mail

gfp@greatfoam.comgfp@greatfoam.com• Website Website

www.greatfoam.comwww.greatfoam.com• Established Established Year 1989Year 1989• Plant Space Plant Space 10,000 m10,000 m22

• CapitalCapital 76,000,000 Baht76,000,000 Baht• ShareholderShareholder 100% Thai100% Thai• Employee Employee Total 198 Total 198

personspersons

About Us

• Location 88Location 88 Moo 1, Moo 1, Sukhaphibal 9 Lane, Sukhaphibal 9 Lane, Sedthakij Rd., Omnoi, Sedthakij Rd., Omnoi, Krathumban, Krathumban,

SamutsakornSamutsakorn 7413074130• TelephoneTelephone 02-02-

429-1381-2429-1381-2• FaxFax 02-429-02-429-

49324932• E-Mail E-Mail

gfm@greatfoam.comgfm@greatfoam.com• Website Website

www.greatfoam.comwww.greatfoam.com• Established Established Year Year

19991999• Plant Space Plant Space

4,800 m4,800 m22

• CapitalCapital 12,000,000 12,000,000 BahtBaht

• ShareholderShareholder 100% 100% ThaiThai

• Employee Employee Total Total 100 persons100 persons

To be a leader ofTo be a leader of

Polyurethane foamPolyurethane foam

manufacturer for all processesmanufacturer for all processes

เป็�นผู้��นในกรผู้ลิ�ตโพลิ�ยู�ร�เทน โฟม ครบกระบวนกรผู้ลิ�ต

Vision

WE ARE…

GFP.Organization

Aungaorn Somjit

President

Aornuma Rojthakeaw

(NAPHAPORN TOCHAROEN)Vice President

SAKDA TOCHAROEN

NAPHAPORN TOCHAROENAdminister

Factory Manager

Manager

Human resourcesAccounting and Finance SalesNatthapon TocharoenProduction Technical

Prawit PosungQuality

Nutthavout Jakkhohbak

Administer Mgr.

Organization Chart of GFMOrganization Chart of GFM

PresidentSAKDA TOCHAROEN

(NAPHAPORN TOCHAROEN)Vice President

NAPHAPORN TOCHAROENAdminister Factory Manager

Ass.’t Factory Manager

Aornuma Rojthakeaw

Accounting and Finance Sales & Purchase

Production Mould QualityTechnical

Our Products• Automotive• - Seat - Headrest• - Armrest - Footrest• - Roof liner - Energy absorption• - Floor carpet - Motorcycle&bicycle saddle• Furniture • - Chair cushion - Armrest • - Dentist chair - Furniture part• Construction• - Insulation foam• Health care• - Pillow - Folded mattress• - Neck rest pillow - Back rest pillow• - Waist rest pillow - Leg rest pillow• - Seat cushion - Meditation cushion • Made-to-order products• Bio-based Poly Urethane Foam• PU Foam mold and injection machine

Business & Customers List

Customers list

AutomotiveOEMType

AutomotiveOEMType

AutomotiveOEMType

AutomotiveAfter Market

AutomotiveAfter Market

Racing Car

Motorcycle

Furniture

Made from PU.Flexible Foam

Furniture

Health care

Health care

Made to Order

PU. Rigid

High Density

PU. Integral Foam

GREAT FOAM PRODUCTS CO.,LTD.

3. Cleaning mold4. Spraying wax5. Foam processing

6. Finishing

8. Packing

7. Quality checking

9. Loading Delivery

1. Incoming insert material

2 . Incoming chemical material

Process Flow Chart

Process Control : PLC ProgramProcess Control : PLC Program

Seat Line 1

Process Line

• Design wire insert, anti-noise fabric, woven/ non-Design wire insert, anti-noise fabric, woven/ non-wovenwoven• Verify engineering change from CAD model given Verify engineering change from CAD model given by by customerscustomers• Check and verify weight and volumeCheck and verify weight and volume• Design PU foam mold (epoxy and aluminum)Design PU foam mold (epoxy and aluminum)

30

GREAT FOAM PRODUCTS CO.,LTD.

Al Mold Manufacturing Capability

GREAT FOAM GROUP

• CNC 3 axels machine in house table 650 x 1200 mm.• CNC 3 axels machine in house table 1000 x 1800 mm.• CNC 3 axels machine in house table 1500 x 2000 mm• AL casting shop in house• Ability to do mater mold• Ability to do AL casting• Ability to do epoxy mold• Ability to do AL prototype mold• Ability to do AL production mold

AL Mold with carrierCNC 3 axels

Aluminum & Epoxy Mold & C/F JigAluminum & Epoxy Mold & C/F Jig

Aluminum MoldMold Design

CAD FILECAD FILE Drawing MoldDrawing Mold

Prototype

IFD BOXIFD BOX

แบบหลิ�อพ�มพ ทรยูแบบหลิ�อพ�มพ ทรยู

GREAT FOAM PRODUCTS CO.,LTD.

PU. Foam Dispenser Machine Capability

GREAT FOAM GROUP

Semi-Automatic Block Foam system

Installation performance

Installation performance

Insulation Pipe

UAE

Installation performance

Nigerea

Sponge Foam

Installation of GFM Machine

Kazakhstan

PU Flexible Block Foam

Quality PolicyQuality Policy

•Improve Quality & Service Improve Quality & Service

to satisfy our customersto satisfy our customers

•((พ!ฒนค#ณภพแลิะบร�กรให�ลิ�กค�พ!ฒนค#ณภพแลิะบร�กรให�ลิ�กค�พ&งพอใจพ&งพอใจ))

Equipment of Quality ControlEquipment of Quality Control

Tensile Strength

Elongation Strength

Tear Resistance

Heat aged Tensile

Compression Force

Compression Set

Compression Deflection

Equipment of Quality ControlEquipment of Quality Control

Quality ControlQuality Control

Testing reaction of chemical before in production Line

Quality ControlQuality Control

Machine hardness testerMachine hardness tester

Weight CheckWeight Check

Quality ControlQuality Control

Quality ControlQuality ControlQuality System CertificationQuality System Certification

Quality ControlQuality ControlQuality System CertificationQuality System Certification

GM Supplier Quality Excellence Award 2012-2013GM Supplier Quality Excellence Award 2012-2013

GM Supplier Quality Excellence Award 2014GM Supplier Quality Excellence Award 2014

Received the certificates of Smart SME from Ministry of Industry

RECEIVED MACHINERY TECHNOLOGY AWARDS

2009

Prime Minister’s Industry Award 2013 Type: SME

Social responsibilitySocial responsibility

Thank youThank youFor visiting usFor visiting us

and and Be Great Foam’s CustomerBe Great Foam’s Customer