Post on 14-Apr-2018
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FIGURE 6.1 Representative cutaways of linear-motion (a) and rotary (b) potentiometers.
Resistive, inductive and capacitive displacement sensors
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FIGURE 6.2 (a) Schematic diagrams depict a potentiometer as a resistor with an arrow representing the wiper. This
schematic shows a pot used as a variable voltage divider the preferred configuration for precision measurement.RP is the total resistance of the pot, RL is the load resistance, vr is the reference or supply voltage, and vo is the output
voltage. (b) shows an ideal linear output function where x represents the wiper position, and xP is its maximum
position.
TABLE 6.1 Fundamental Potentiometer Characteristics
Advantages Disadvantages
Easy to use Limited bandwidth
Low cost Frictional loading
Nonelectronic Inertial loading
High-amplitude output signal Wear
Proven technology
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FIGURE 6.3 Independent linearity is the maximum amount by which the actual output function deviates from a
line of best fit.
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(6.1)
FIGURE 6.4 Linearity can be greatly influenced by the ratio of load resistance, RL, to potentiometer resistance, RP.
v
v
x x R R
R R x x x x
o
r
P L P
L P P P
=( )( )
( ) + ( ) ( )2
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FIGURE 6.7 A basic inductive sensor consists of a magnetic circuit made from a ferromagnetic core with a coilwound on it. The coil acts as a source of magnetomotive force (mmf) that drives the flux through the magnetic
circuit and the air gap. The presence of the air gap causes a large increase in circuit reluctance and a corresponding
decrease in the flux. Hence, a small variation in the air gap results in a measurable change in inductance.
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For the explanation of the basic principles of inductive sensors, a simple magnetic circuit is shown in
Figure 6.7. The magnetic circuit consists of a core, made from a ferromagnetic materia,l with a coil ofn
number of turns wound on it. The coil acts as a source of magnetomotive force (mmf) which drives theflux through the magnetic circuit. If one assumes that the air gap is zero, the equation for the magnetic
circuit can be expressed as:
(6.2)
such that the reluctance limits the flux in a magnetic circuit just as resistance limits the current in an
electric circuit. By writing the mmf in terms of current, the magnetic flux may be expressed as:
(6.3)
In Figure 6.7, the flux linking a single turn is by Equation 6.3; but the total flux linking by the entire
nnumber of the turns of the coil is
mmf = Flux Reluctance = A -turns
= ni weber
(6.4)
Equation 6.4 leads to self inductance Lof the coil, which is described as the total flux ( weber) per
unit current for that particular coil; that is
(6.5)
This indicates that the self inductance of an inductive element can be calculated by magnetic circuit
properties. Expressing in terms of dimensions as:
(6.6)
where l = the total length of the flux path
= the relative permeability of the magnetic circuit material
0 = the permeability of free space (= 4 107 H/m)
A = the cross-sectional area of the flux path
= = n n i2 weber
L I n= = 2
= l A0
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FIGURE 6.9 A variable-differential reluctance sensor consists of an armature moving between two identical cores
separated by a fixed distance. The armature moves in the air gap in response to a mechanical input. This movement
alters the reluctance of coils 1 and 2, thus altering their inductive properties. This arrangement overcomes the problem
of nonlinearity inherent in single coil sensors.
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FIGURE 6.10 A typical commercial variable differential sensor. The iron core is located half-way between the two
E frames. Motion of the core increases the air gap for one of the E frames while decreasing the other side. This causes
reluctances to change, thus inducing more voltage on one side than the other. Motion in the other direction reverses
the action, with a 180 phase shift occurring at null. The output voltage can be processed, depending on the
requirements, by means of rectification, demodulation, or filtering. The full-scale motion may be extremely small,
on the order of few thousandths of a centimeter.
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FIGURE 6.11 A variable-reluctance tachogenerator is a sensor which is based on Faradays law of electromagnetic
induction. It consists of a ferromagnetic toothed wheel attached to the rotating shaft and a coil wound onto a
permanent magnet extended by a soft iron pole piece. The wheel rotates in close proximity to the pole piece, thus
causing the flux linked by the coil to change. The change in flux causes an output in the coil similar to a square
waveform whose frequency depends on the speed of the rotation of the wheel and the number of teeth.
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When the wheel rotates with a velocity, the flux may
mathematically be expressed as:
(6.12)
where A = the mean flux
B = the amplitude of the flux variation
m= the number of teeth
The induced emf is given by:
(6.13)
or
(6.14)
( ) = +A B mcos
E d t t = ( ) = ( )( ) ( ) d d d d d
E bm m t = sin
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FIGURE 6.23 A variable distance capacitive displacement sensor. One of the plates of the capacitor moves to vary
the distance between plates in response to changes in a physical variable. The outputs of these transducers are nonlinear
with respect to distance xhaving a hyperbolic transfer function characteristic. Appropriate signal processing must
be employed for linearization.
(6.23)
where = the dielectric constant or permittivity
r = the relative dielectric constant (in air and vacuum r 1)0 = 8.854188 10
12 F/m1, the dielectric constant of vacuum
x = the distance of the plates in m
A = the effective area of the plates in m2
The capacitance of this transducer is nonlinear with respect to distance x, having a hyperbolic transfer
function characteristic. The sensitivity of capacitance to changes in plate separation is
(6.24)
Equation 6.24 indicates that the sensitivity increases as xdecreases. Nevertheless, from Equations 6.23
and 6.24, it follows that the percent change in Cis proportional to the percent change in x. This can be
expressed as:
(6.25)
This type of sensor is often used for measuring small incremental displacements without makingcontact with the object.
C x A x A x ( ) = = r 0
d d rC x A x = 02
d dC C x x =
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FIGURE 6.24 A variable area capacitive displacement sensor. The sensor operates on the variation in the effective
area between plates of a flat-plate capacitor. The transducer output is linear with respect to displacement x. This type
of sensor is normally implemented as a rotating capacitor for measuring angular displacement.
Variable Area Displacement SensorsAlternatively, the displacements may be sensed by varying the surface area of the electrodes of a flat plate
capacitor, as illustrated in Figure 6.24. In this case, the capacitance would be:
(6.26)
where w = the widthwx = the reduction in the area due to movement of the plate
Then, the transducer output is linear with displacement x. This type of sensor is normally implemented
as a rotating capacitor for measuring angular displacement. The rotating capacitor structures are also
used as an output transducer for measuring electric voltages as capacitive voltmeters.
C A wx d = ( ) r 0
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FIGURE 6.25 A variable dielectric capacitive displacement sensor. The dielectric material between the two parallel
plate capacitors moves, varying the effective dielectric constant. The output of the sensor is linear.
Variable Dielectric Displacement Sensors
In some cases, the displacement may be sensed by the relative movement of the dielectric material between
the plates, as shown in Figure 6.25. The corresponding equations would be:
(6.27)
where 1 = the relative permittivity of the dielectric material2 = the permittivity of the displacing material (e.g., liquid)
In this case, the output of the transducer is also linear. This type of transducer is predominantly used in
the form of two concentric cylinders for measuring the level of fluids in tanks. A nonconducting fluid
forms the dielectric material. Further discussion will be included in the level measurements section.
C w l x = ( )[ ] 0 2 2 1
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FIGURE 6.26 A differential capacitive sensor. They are essentially three terminal capacitors with one fixed center
plate and two outer plates. The response to physical variables is linear. In some versions, the central plate moves in
response to physical variable with respect to two outer plates, and in the others, the central plate is fixed and outer
plates are allowed to move.
Differential Capacitive SensorsSome of the nonlinearity in capacitive sensors can be eliminated using differential capacitive arrange-
ments. These sensors are basically three-terminal capacitors, as shown in Figure 6.26. Slight variations
in the construction of these sensors find many different applications, including differential pressure
measurements. In some versions, the central plate moves in response to physical variables with respect
to the fixed plates. In others, the central plate is fixed and outer plates are allowed to move. The output
from the center plate is zero at the central position and increases as it moves left or right. The range is
equal to twice the separation d. For a displacement d, one obtains:
(6.28)
and
(6.29)
Giving approximately:
(6.30)
2 21 2 0 0 02 2 C C C lw d d lw d d lw d d d = = ( ) +( ) = +( )r r r
C C C lw d d lw d d lwd d d 1 2 0 0 0
2 22 2+ = = ( )+ +( ) = +( ) r r r
C C d d =
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FIGURE 6.28 A capacitive pressure sensor. These pressure sensors are made from a fixed metal plate and a flexible
diaphragm. The flat flexible diaphragm is clamped around its circumference. The bending of the flexible plate is
proportional to the applied pressure P. The deformation of the diaphragm results in changes in capacitance.
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FIGURE 6.31 A capacitive liquid level sensor. Two concentric metal cylinders are used as electrodes of a capacitor. The
value of the capacitance depends on the permittivity of the liquid and that of the gas or air above it. The total permittivity
changes depending on the liquid level. These devices are usually applied in nonconducting liquid applications.
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Capacitive and inductive bridges
)/(1,,,)/(1 4332201 hCjZRZRZCjZ ====
+
+=
+
+=
2302314 /1
1
/1
1
/1
1
/1
1
RRCCV
ZZZZVE
h
SSTh
243211 ,,, LjZRZRZLjZ ====
+
=
+
+=
2
1
/1
1
/1
1
21
1
2314 LL
LV
ZZZZVE
SSTh
Capacitive: Inductive:
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GSout
DD
VV
IRVV
=
=
4
151
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0>> + outVVV
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1. The inputs draw no current.This is in the ideal case; the 741 actually draws about
0.08 A. We ignore this in future discussions.
2. The output does whatever is necessary so that thefeedback keeps the ( + ) and ( - ) inputs at the same
potential.
Op-amp rules:
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